Pressing head device of wiring terminal
By designing a pressure head device for the terminal block, the automated assembly of spring-loaded switch terminals was achieved, solving the problems of high labor costs and low production efficiency in existing technologies, and improving product quality and consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAMEN ZHENYI ELECTRONICS CO LTD
- Filing Date
- 2025-06-11
- Publication Date
- 2026-05-12
AI Technical Summary
The existing spring-loaded switch terminals require manual alignment of the socket and pressing of the spring during the production process, resulting in high labor costs, low product consistency and low production efficiency.
A terminal press head device was designed, including a base, a pressing device, a feeding slider and a liquid injection device. The process of feeding the housing, picking up the contact spring and pressing into the housing is automatically completed by a cylinder drive. The vertical pressing head and grippers are used to realize automated assembly.
It improves the production efficiency and product quality of spring-loaded switch terminals, reduces labor costs, and ensures product consistency.
Smart Images

Figure CN224233117U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of electrical components, in particular to a pressing head device of a terminal. BACKGROUND
[0002] The spring piece type switch terminal is a terminal with a spring piece and can actively control the conduction and disconnection. It comprises a shell, a contact spring and a contact point. The two ends of the shell are respectively provided with terminals connected with wires, one of which is connected with the contact point, and the other is connected with the contact spring, and the contact spring is provided with another contact point opposite to the contact point. The spring piece can be controlled to conduct and disconnect through an external force driving part (such as a button, a lever, a slider). When the external force driving part is operated (such as pressing the button), the state of the spring piece will be directly changed. After the spring piece is driven, it will actively contact the conductive contact point, so as to realize the controllable conduction of the circuit. After the operating part is released, the contact spring will automatically reset and disconnect. In the prior art, the spring piece needs to be manually aligned with the jack, and then the spring piece is pressed into the device, so a large amount of labor cost is needed, the product consistency is low, and the production efficiency is not high. CONTENT OF THE UTILITY MODEL
[0003] In view of the above problems, the present application provides a pressing head device of a terminal, which solves the technical problems of poor product quality and production efficiency of the terminal.
[0004] To achieve the above purpose, the present application provides a pressing head device of a terminal, which comprises:
[0005] a base;
[0006] a pressing device arranged on the upper surface of the base and used for pressing the contact spring into the shell of the terminal, the pressing device comprising a feeding groove, a vertical pressing head and a feeding slider;
[0007] The feeding groove is used for transmitting the shell of the terminal, and a first pushing cylinder is arranged at the end of the feeding groove, which is perpendicular to the feeding groove and used for feeding the shell into the lower part of the vertical pressing head;
[0008] A feeding pushing rod is arranged on the feeding slider, which is used for pressing the head of the contact spring to take down the contact spring; and the feeding slider is connected with a second pushing cylinder, which is arranged in parallel with the first pushing cylinder and used for feeding the feeding slider into the lower part of the vertical pressing head;
[0009] The vertical tablet pressing head comprises a horizontal push rod, a vertical cylinder and a reversed U-shaped clamping jaw arranged at the bottom, the width of the clamping jaw at both sides is equal to the width of the contact spring, and the vertical tablet pressing head is used to clamp the contact spring from the tablet feeding slider and press it into the insertion hole of the shell.
[0010] Further, the tablet feeding slider is provided with a U-shaped support at one end close to the vertical tablet pressing head, the tablet taking push rod is fixed on the U-shaped support, and the movable end of the tablet taking push rod extends to the direction of the contact spring through the U-shaped support.
[0011] Further, the outer side of the end of the clamping arm at both sides of the clamping jaw is inwardly retracted to the middle part, and the thickness of the end of the clamping arm is smaller than the thickness of the top.
[0012] Further, it further comprises a liquid injection device, the liquid injection device comprises a liquid injection gun, and the liquid injection gun is used to inject lubricating liquid into the insertion hole.
[0013] Further, the liquid injection gun is movably arranged on a transverse rail, the transverse rail is movably arranged on a longitudinal rail, and the longitudinal rail is arranged on the base.
[0014] Further, the pressing device further comprises a discharge chute, the discharge chute is parallel to the feeding chute and located below the vertical tablet pressing head; the first push cylinder pushes the shell to the first end of the discharge chute; and the second end of the discharge chute is provided with a terminal for accommodating the terminal of the contact spring.
[0015] Further, it further comprises a display, and the display is arranged on the base through an L-shaped mounting rod.
[0016] Further, the base is internally provided with an accommodation space, and the bottom of the base is provided with a roller.
[0017] Different from the prior art, the above technical solution, the terminal pressing head device comprises a pressing device arranged on the upper surface of the base for pressing the contact spring into the shell of the terminal, the pressing device comprises a feeding chute, a vertical tablet pressing head and a tablet feeding slider; the end of the feeding chute is provided with a first push cylinder for feeding the shell below the vertical tablet pressing head; the tablet feeding slider is provided with a tablet taking push rod to take down the contact spring; and the tablet feeding slider is fed below the vertical tablet pressing head through a second push cylinder, and then the vertical tablet pressing head clamps the contact spring from the tablet feeding slider and presses it into the insertion hole of the shell. The terminal pressing head device can automatically complete shell feeding, contact spring taking and accurate pressing into the shell, so as to greatly improve the production efficiency and product quality of the spring type switch terminal.
[0018] The content related to the above-mentioned utility model is only a summary of the technical scheme of the present application. In order to enable those skilled in the art to more clearly understand the technical scheme of the present application, and then can be implemented according to the content recorded in the description and drawings, and in order to enable the above-mentioned purpose and other purposes, characteristics and advantages of the present application to be more easily understood, the following is described in combination with the specific embodiments of the present application and the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0019] The drawings are only used to show the principles, implementation manners, applications, characteristics and effects of the specific embodiments of the present application and other related contents, and cannot be considered as limitations of the present application.
[0020] In the drawings of the specification:
[0021] Figure 1 The structure schematic view of the pressure head device of the terminal of the specific embodiment;
[0022] Figure 2 The schematic view of the pressure head device of the terminal of the specific embodiment after hiding the base;
[0023] Figure 3 The structure schematic view of the terminal of the specific embodiment; Figure 2
[0024] The structure schematic view of the terminal of the specific embodiment; Figure 4
[0025] The partial enlarged view of part A in the specific embodiment; Figure 5 The structure schematic view of the terminal of the specific embodiment;
[0026] The reference signs involved in the above-mentioned drawings are explained as follows:
[0027] 1, base;
[0028] 2, liquid injection device; 21, longitudinal track; 22, transverse track; 23, liquid injection gun;
[0029] 3, pressing device; 31, feeding groove; 32, first pushing cylinder; 33, second pushing cylinder; 331, piece feeding slider; 34, piece taking pushing rod; 35, vertical piece pressing head; 351, clamping jaw; 352, horizontal pushing rod; 353, vertical cylinder;
[0030] 36, material receiving inlet; 37, discharging groove;
[0031] 4, display;
[0032] 5, contact spring; 51, second contact; 52, first contact;
[0033] 6, shell; 61, wire; 60, spring type switch terminal; DETAILED DESCRIPTION
[0034] To make the possible application scenarios, technical principles, specific schemes that can be implemented, purposes and effects that can be achieved of the present application clear, the following will be described in detail in combination with the specific embodiments listed and the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical schemes of the present application, and therefore only serve as examples, but cannot limit the protection scope of the present application.
[0035] In this paper, the term "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various places in the specification does not necessarily refer to the same embodiment, and does not particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical scheme.
[0036] Unless otherwise defined, the meaning of the technical terms used herein is the same as that generally understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0037] In the description of the present application, the phrase "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a "or" logical relationship.
[0038] In the present application, the terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary and secondary or order relationship between the entities or operations.
[0039] In the present application, without more limitation, the "include", "contain", "have" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the existence of other elements in the process, method or product including the described elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent to such process, method or product.
[0040] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.
[0041] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0042] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0043] Please see Figures 1 to 5 This embodiment provides a crimping device for a terminal block. This crimping device is used to produce spring-loaded switch terminals 60, that is, to accurately and efficiently press the contact spring 5 into the housing 6.
[0044] like Figure 1 As shown, in this embodiment, the crimping device for the terminal block includes: a display 4, a base 1, and a crimping device 3.
[0045] The upper surface of the base 1 is a flat tabletop. The base 1 can be rectangular or other shapes, and can be made of hard metals such as stainless steel or aluminum alloy. The upper surface of the base 1 serves as the space for terminal block production. The base 1 has a certain height, specifically between 0.8 meters and 1.2 meters. To fully utilize the internal space of the base 1, a storage space is provided inside, and a cabinet door connecting to the storage space is opened on the side of the base 1. To facilitate the movement of the terminal block clamping device, casters can be provided at the four corners of the bottom of the base 1.
[0046] The display 4 is mounted on the base 1 via an L-shaped mounting rod. The display 4 is used to display the control or operating parameters of the terminal pressure head device, and multiple control buttons may also be provided on the display 4, including a power button, a pause button, a setting button, etc.
[0047] The pressing device 3 is disposed on the upper surface of the base 1. The pressing device 3 is used to press the contact spring 5 into the housing 6 of the terminal block. The pressing device 3 includes a feed groove 31, a vertical pressing head 35 and a feeding slider 331.
[0048] like Figure 1 , Figure 2 and Figure 3 As shown, the feed trough 31 is used to transmit the housing 6 of the terminal block, and a first push cylinder 32 is provided at the end. The first push cylinder 32 is perpendicular to the feed trough 31 and is used to send the housing 6 below the vertical pressing head 35.
[0049] The feeding slider 331 is provided with a picking push rod 34, which is used to press the head of the contact spring 5 to remove the contact spring 5; and the feeding slider 331 is connected to a second pushing cylinder 33, which is arranged parallel to the first pushing cylinder 32 and is used to feed the feeding slider 331 into the lower part of the vertical pressing head 35.
[0050] The vertical pressing head 35 includes a horizontal push rod 352, a vertical cylinder 353, and an inverted U-shaped gripper 351 located at the bottom. The width of the two sides of the gripper 351 is equal to the width of the contact spring 5. The vertical pressing head 35 is used to grip the contact spring 5 from the feeding slider 331 and press it into the insertion hole of the housing 6.
[0051] In this embodiment, the width of the feed groove 31 is slightly larger than the length of the housing 6 of the spring-loaded switch terminal 60. The housing 6 is arranged side by side with the feed groove 31 and can slide along the feed groove 31. The housing 6 at the very end of the feed groove 31 can be sent to the bottom of the vertical pressing head 35 by the first push cylinder 32, ready to be inserted into the contact spring 5. In order to facilitate the movement of the housing 6 pushed to the bottom of the vertical pressing head 35, a discharge groove 37 is provided below the vertical pressing head 35. The shape of the discharge groove 37 is the same as that of the feed groove 31. The discharge groove 37 is parallel to the feed groove 31 and located below the vertical pressing head 35; the first push cylinder 32 pushes the housing 6 to the first end of the discharge groove 37; the second end of the discharge groove is provided with a receiving inlet 36 for receiving the terminal block that has been pressed into the contact spring 5, and a container is provided below the receiving inlet 36 to receive the terminal block.
[0052] like Figure 2 and Figure 3 As shown, the contact springs 5 to be assembled are arranged side by side next to the feeding slider 331, with a small portion of each adjacent contact spring 5 adhering together (i.e., a small portion of metal in the middle of the contact spring 5 is not completely broken). Each contact spring 5 has a certain curvature. When the picking push rod 34 presses against the end of the contact spring 5, the contact spring 5 is rotated by a certain angle, thus separating from the adjacent contact spring. It is then pushed by the feeding slider 331 to below the vertical pressing head 35. The picking push rod 34 has a small volume and travel distance, therefore a small cylinder or electromagnetic push rod can be used.
[0053] like Figure 3 and Figure 5 As shown, in this embodiment, a U-shaped bracket is provided at one end of the tablet feeding slider 331 near the vertical tablet pressing head 35. The tablet picking push rod 34 is fixed to the U-shaped bracket, and the movable end of the tablet picking push rod 34 extends through the U-shaped bracket towards the contact spring 5. In other embodiments, the tablet picking push rod 34 can also be fixed to the end of the tablet feeding slider 331 using other commonly used fixing brackets.
[0054] As the name suggests, the vertical pressing head 35 can be driven by the vertical cylinder 353 to press down vertically, and is used to press the contact spring 5 into the insertion hole inside the housing 6. The vertical pressing head 35 can also be driven by the horizontal push rod 352 to move horizontally. After the vertical pressing head 35 presses the contact spring 5 into the insertion hole inside the housing 6, the horizontal push rod 352 can control the vertical pressing head 35 to move horizontally backward by the distance of one housing 6, thereby moving the currently assembled housing 6 forward along the feeding groove so that the feeding groove can receive newly fed housing 6. The horizontal push rod 352 can also be a small cylinder.
[0055] like Figure 3 and Figure 5 As shown, the working process of the crimping device of this terminal block is as follows: the first push cylinder 32 pushes the housing 6 at the end of the feed groove 31 into the discharge groove 37 below the vertical pressing head 35. The second push cylinder 33 controls the feeding slider 331 to move to the initial position (i.e., the position of the spring strip). The picking push rod 34 extends to pick up a contact spring 5 from the spring strip. Then, the second push cylinder 33 pushes the feeding slider 331 and the contact spring 5 on it to the lower part of the vertical pressing head 35. Finally, the vertical pressing head 35 picks up the contact spring 5 on the feeding slider 331 and inserts it into the insertion hole of the housing 6. Finally, the horizontal push rod 352 pushes the housing 6 with the inserted contact spring 5 along the discharge groove 37 to a position. The assembled terminal block exits from the second end of the discharge groove 37 (i.e., the lower part of the feed groove 35). Figure 3 Enter the receiving inlet 36 (top left of center). Repeat the above steps to achieve continuous operation.
[0056] like Figure 4 The diagram shows the structure of the spring-loaded switch terminal 60 produced by the terminal press device in this embodiment after being connected to the wire 61. One end of the contact spring 5 of the spring-loaded switch terminal 60 is provided with a second contact 51, and the other end of the contact spring 5 extends towards the bottom of the housing 6 for connecting the wire 61. There is no first contact 52 on the housing 6 opposite to the second contact 51. When the first contact 52 and the second contact 51 abut against each other, the spring-loaded switch terminal 60 is connected; otherwise, it is disconnected.
[0057] The pressing device of the terminal block in this embodiment can automatically complete the feeding of the housing 6, the picking of the contact spring 5 and the accurate pressing into the housing 6, thus greatly improving the production efficiency and product quality of the spring-type switch terminal 60.
[0058] like Figure 5 As shown, in this embodiment, the outer sides of the ends of the gripping arms on both sides of the gripper 351 taper inwards towards the center, and the thickness of the ends of the gripping arms is less than the thickness of the top. In this embodiment, the outer sides of the gripping arms of the gripper 351 are thinned, thus allowing them to better extend into the housing 6 and reducing interference with other surrounding structures, thereby improving operational stability.
[0059] like Figure 1 and Figure 2As shown, in this embodiment, the terminal pressure head device further includes a liquid injection device 2, which includes a liquid injection gun 23 for injecting lubricating fluid into the socket. The liquid injection gun 23 is movably mounted on a transverse track 22, which is movably mounted on a longitudinal track 21, which is mounted on the base 1. Drive motors are respectively mounted on the transverse track 22 and the longitudinal track 21 to drive the liquid injection gun 23 to move laterally along the transverse track 22 and to drive the transverse track to move longitudinally along the longitudinal track 21. The liquid injection gun 23 is mounted on a lifting bracket and a lifting slider. The lifting bracket is mounted on the transverse track 22, and the lifting slider is vertically slidable on the lifting bracket and is driven by a drive motor for lifting. The injection gun 23 can be moved above the housing 6 to be assembled (i.e., above the feeding groove) via the transverse rail 22 and the longitudinal rail 21. Before inserting the contact spring 5, lubricant is injected into the insertion hole of the housing 6, thereby improving the lubrication of the insertion hole and reducing the insertion resistance of the contact spring 5. The lifting, lateral, and longitudinal movement drive structures of the injection gun 23 all adopt conventional slide rail and drive motor drive structures in the art, and will not be described in detail here.
[0060] Finally, it should be noted that although the above embodiments have been described in the text and drawings of this application, this should not limit the scope of patent protection of this application. Any technical solutions that are based on the essential concept of this application and utilize the content described in the text and drawings of this application, resulting in equivalent structural or procedural substitutions or modifications, as well as the direct or indirect application of the technical solutions of the above embodiments to other related technical fields, are all included within the scope of patent protection of this application.
Claims
1. A clamping device for a terminal block, characterized in that, include: abutment; A pressing device is disposed on the upper surface of the base and is used to press the contact spring into the housing of the terminal block. The pressing device includes a feed trough, a vertical pressing head, and a feeding slider. The feed trough is used to transmit the housing of the terminal block, and a first push cylinder is provided at the end. The first push cylinder is perpendicular to the feed trough and is used to send the housing below the vertical pressing head. The feeding slider is equipped with a picking push rod, which is used to press the head of the contact spring to remove the contact spring; and the feeding slider is connected to a second pushing cylinder, which is arranged parallel to the first pushing cylinder and is used to send the feeding slider below the vertical pressing head. The vertical pressing head includes a horizontal push rod, a vertical cylinder, and an inverted U-shaped gripper at the bottom. The width of the gripper on both sides is equal to the width of the contact spring. The vertical pressing head is used to pick up the contact spring from the feeding slider and press it into the insertion hole of the housing.
2. The terminal pressure head device according to claim 1, characterized in that, A U-shaped bracket is provided at one end of the feeding slider near the vertical pressing head. The tablet picking push rod is fixed on the U-shaped bracket, and the movable end of the tablet picking push rod extends through the U-shaped bracket toward the contact spring.
3. The terminal press device according to claim 1, characterized in that, The outer sides of the ends of the gripping arms on both sides of the gripper taper inwards towards the center, and the thickness of the ends of the gripping arms is less than the thickness of the top.
4. The terminal press device according to any one of claims 1 to 3, characterized in that, It also includes a liquid injection device, which includes a liquid injection gun for injecting lubricant into the socket.
5. The terminal press device according to claim 4, characterized in that, The injection gun is movably mounted on a horizontal track, the horizontal track is movably mounted on a vertical track, and the vertical track is mounted on the base.
6. The terminal press device according to claim 1, characterized in that, The pressing device also includes a discharge trough, which is parallel to the feed trough and located below the vertical pressing head; the first push cylinder pushes the housing to the first end of the discharge trough; the second end of the discharge trough is provided with a terminal block for receiving the pressed-in contact spring.
7. The terminal press device according to claim 1, characterized in that, It also includes a display, which is mounted on the base via an L-shaped mounting rod.
8. The terminal press device according to claim 1, characterized in that, The base has a storage space inside, and the bottom of the base is equipped with casters.