Core component rapid switching structure of active alignment mechanism

By designing a rapid switching structure for the core components of the active alignment mechanism, and utilizing a motor-driven pulley and lead screw to lift the mounting frame, along with the pressing assembly, the target can be switched quickly. This solves the problems of low production cycle and complex switching in existing technologies, and improves production efficiency and accuracy.

CN224234063UActive Publication Date: 2026-05-12HUZHOU YINGLIAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUZHOU YINGLIAN TECH CO LTD
Filing Date
2025-06-03
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing active alignment process has a low production cycle time, low accuracy of manual judgment, and a complex switching process, making it impossible to switch between fully automatic and semi-automatic operation, which affects production efficiency and accuracy.

Method used

A rapid switching structure for the core components of an active alignment mechanism was designed, including a fixed main frame, an output motor, a pulley, a lead screw, a mounting frame, a pressing assembly, and a rapid target structure. The motor drives the pulley to raise and lower the lead screw, which, in conjunction with the pressing assembly, enables rapid switching and fixing of the target.

Benefits of technology

This reduced the changeover time from 60 minutes to 20 minutes, improving production efficiency and precision, reducing subjective human judgment, and enhancing the standardization and practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a core component quick switching structure of an active alignment mechanism, which belongs to the field of alignment process, and comprises a fixed main frame, a top plate is fixedly mounted at the top end of the fixed main frame, an output motor is fixedly mounted on one side of the top plate, and a belt pulley is rotatably mounted above the top plate. A lead screw is fixedly installed at the bottom end of the belt wheel, an installation frame is installed on the surface of the lead screw in a threaded mode, a rapid target structure is detachably installed in the installation frame, a pressing assembly is fixedly connected to the outer side of the installation frame, and the installation frame and the fixing main frame are movably connected in a sleeved mode. The general 60-minute remodeling standard in the industry is improved to 20 minutes, the production efficiency is greatly improved, the precision is improved, manual subjective judgment is changed into equipment machining precision, standard unification and error controllability, and the overall practicability of the device is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of alignment processes, and more specifically, to a rapid switching structure for the core components of an active alignment mechanism. Background Technology

[0002] In the production of cameras, radar, and other similar devices, the active alignment process has become the biggest bottleneck restricting the automation of the entire production line. Existing active alignment processes have low production cycles, wasting the production cycles of other processes on the same production line, and cannot achieve switching between fully and semi-automatic processes. This rigid production flow arrangement hinders industry development.

[0003] Existing technologies have the following drawbacks: 1. Manual alignment relies on subjective judgment, resulting in low accuracy and large deviations; 2. Target fixation using adhesive tape is inaccurate and ages quickly; 3. Switching between production products in actual production is complex and time-consuming, which is unfriendly to practical production. Therefore, a structure that allows for rapid switching of the core components of the active alignment mechanism is needed to improve production efficiency. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a rapid switching structure for the core component of the active alignment mechanism. It can achieve rapid machine type switching by adjusting the structure, reducing the industry standard of 60 minutes for model changeover to 20 minutes, greatly improving production efficiency and accuracy. It changes the subjective judgment of humans to rely on the processing precision of the equipment, ensuring uniformity of standards and controllable errors, and further improving the overall practicality of the device.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] The core component of the active alignment mechanism, the rapid switching structure, includes a fixed main frame. A top plate is fixedly installed at the top of the fixed main frame. An output motor is fixedly installed on one side of the top plate. A pulley is rotatably installed above the top plate. A lead screw is fixedly installed at the bottom of the pulley. A mounting frame is threaded on the surface of the lead screw. A rapid target structure is detachably installed inside the mounting frame. A pressing component is fixedly connected to the outside of the mounting frame.

[0009] Furthermore, the mounting frame and the fixed main frame are movably connected to each other, and the output shaft of the output motor and the surface of the pulley are both driven by the same belt.

[0010] Furthermore, the pressing assembly includes a horizontal connecting frame, a connecting plate is fixedly installed on the outer side of the horizontal connecting frame, a pull plate is rotatably installed on the outer wall of the connecting plate, a hinge is movably installed at the bottom end of the pull plate, and a pressing column is movably installed at the bottom end of the hinge.

[0011] Furthermore, the inner wall of the cross brace is fixedly installed on the outer side of the mounting frame.

[0012] Furthermore, the rapid target structure includes a standard outer frame, with slots on the outer side of the standard outer frame, and a glass-printed target placed inside the standard outer frame.

[0013] Furthermore, the standard outer frame is placed inside the mounting frame, and the outer wall of the standard outer frame and the pressing column are in contact with each other.

[0014] Furthermore, the slot is detachably fitted with pins, which are used to change the height position of the glass printing target inside the standard outer frame.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) This solution utilizes a main frame that can be raised and lowered, a pressing component that can quickly switch states, and corresponding pins with position-changing functions to enable the target to quickly switch, install, position, and fasten, ensuring stable operation while greatly saving switching time, thus improving the overall production efficiency of the equipment. In addition, it eliminates the need for manual subjective judgment by staff, relying directly on the processing precision of the equipment, improving the standardization of the device, thereby making the error smaller and easier to control, and further improving the overall practicality of the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall installation structure of the rapid target in this utility model;

[0019] Figure 2 This is a schematic diagram of the pressing component structure in this utility model;

[0020] Figure 3 This is a schematic diagram of the rapid target structure in this utility model.

[0021] Explanation of the labels in the diagram:

[0022] 1. Fixed main frame; 2. Top plate; 3. Output motor; 4. Pulley; 5. Lead screw; 6. Mounting frame; 7. Pressing assembly; 8. Quick target structure; 701. Horizontal joint frame; 702. Connecting plate; 703. Pull plate; 704. Hinge; 705. Pressing column; 801. Standard outer frame; 802. Glass printing target; 803. Slot. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example 1:

[0027] Please see Figure 1-3 The core component of the active alignment mechanism is a rapid switching structure, including a fixed main frame 1, a top plate 2 fixedly installed at the top of the fixed main frame 1, an output motor 3 fixedly installed on one side of the top plate 2, a pulley 4 rotatably installed above the top plate 2, a lead screw 5 fixedly installed at the bottom of the pulley 4, a mounting frame 6 threaded on the surface of the lead screw 5, a rapid target structure 8 detachably installed inside the mounting frame 6, and a pressing component 7 fixedly connected to the outside of the mounting frame 6.

[0028] The mounting frame 6 and the fixed main frame 1 are movably connected to each other, and the same belt is driven to be installed on the output shaft of the output motor 3 and the surface of the pulley 4.

[0029] Specifically, the belt drives the pulley 4 to rotate, which causes the screw 5 to drive the mounting frame 6 to rise and fall as a whole, thereby changing the height of the overall rapid target structure 8. The mounting frame 6 and the fixed main frame 1 are interlocked to ensure that they reach the limit position as the screw 5 rotates, preventing rotational deviation.

[0030] The pressing assembly 7 includes a horizontal connecting frame 701, a connecting plate 702 fixedly installed on the outer side of the horizontal connecting frame 701, a pull plate 703 rotatably installed on the outer wall of the connecting plate 702, a hinge 704 movably installed at the bottom end of the pull plate 703, a pressing column 705 movably installed at the bottom end of the hinge 704, and the inner wall of the horizontal connecting frame 701 fixedly installed on the outer side of the mounting frame 6.

[0031] Specifically, by utilizing the synergy of the hinge 704, the pressing column 705, and the pull plate 703, the position of the bottom end of the pressing column 705 can be quickly changed, thereby achieving rapid pressing of the outside of the rapid target structure 8, meeting the installation requirements of rapid target structures 8 of different specifications, and improving the applicability of the device.

[0032] The rapid target structure 8 includes a standard outer frame 801, with a slot 803 on the outer side of the standard outer frame 801. A glass printing target 802 is placed inside the standard outer frame 801. The standard outer frame 801 is placed inside the mounting frame 6. The outer wall of the standard outer frame 801 and the pressing column 705 are in close contact with each other. A pin is detachably installed inside the slot 803. The pin is used to change the height position of the glass printing target 802 inside the standard outer frame 801.

[0033] Specifically, by using pins to adjust the position and height of the glass printing target 802 inside the standard outer frame 801 in a timely manner, the overall adaptability of the device is improved. Secondly, by using the mutual adaptation between the standard outer frame 801 and the pressing column 705, the standard outer frame 801 is quickly fixed inside the mounting frame 6 by the pressing component 7, achieving a rapid installation effect and improving the practicality of the device.

[0034] The working principle of this utility model is as follows: First, the standard outer frame 801 is placed inside the mounting frame 6. Then, the outer side of the mounting frame 6 is compressed by pulling the pull plate 703 to make it fit against the outer wall of the standard outer frame 801 for fixation. Then, the output motor 3 is started to drive the belt to rotate, which in turn drives the lead screw 5 to rotate as a whole with the pulley 4. Finally, the mounting frame 6 drives the quick target structure 8 to adjust its height to complete the alignment operation. Alternatively, according to actual needs, when installing the glass printing target 802, the pin can be placed inside the slot 803 to change the height position of the glass printing target 802 inside the standard outer frame 801, and then the pressing column 705 can press it against the outer wall of the standard outer frame 801 for fixation.

[0035] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A rapid switching structure for the core components of an active alignment mechanism, including a fixed main frame (1), characterized in that: A top plate (2) is fixedly installed at the top of the fixed main frame (1). An output motor (3) is fixedly installed on one side of the top plate (2). A pulley (4) is rotatably installed above the top plate (2). A lead screw (5) is fixedly installed at the bottom of the pulley (4). A mounting frame (6) is threaded on the surface of the lead screw (5). A quick target structure (8) is detachably installed inside the mounting frame (6). A pressing assembly (7) is fixedly connected to the outside of the mounting frame (6).

2. The rapid switching structure of the core component of the active alignment mechanism according to claim 1, characterized in that: The mounting frame (6) and the fixed main frame (1) are movably connected to each other, and the output shaft of the output motor (3) and the surface of the pulley (4) are both driven by the same belt.

3. The rapid switching structure of the core component of the active alignment mechanism according to claim 1, characterized in that: The pressing assembly (7) includes a cross frame (701), a connecting plate (702) is fixedly installed on the outer side of the cross frame (701), a pull plate (703) is rotatably installed on the outer wall of the connecting plate (702), a hinge (704) is movably installed at the bottom end of the pull plate (703), and a pressing column (705) is movably installed at the bottom end of the hinge (704).

4. The rapid switching structure of the core component of the active alignment mechanism according to claim 3, characterized in that: The inner wall of the cross bracket (701) is fixedly installed on the outside of the mounting frame (6).

5. The rapid switching structure of the core component of the active alignment mechanism according to claim 1, characterized in that: The rapid target structure (8) includes a standard outer frame (801), a slot (803) is provided on the outside of the standard outer frame (801), and a glass printing target (802) is placed inside the standard outer frame (801).

6. The rapid switching structure of the core component of the active alignment mechanism according to claim 5, characterized in that: The standard outer frame (801) is placed inside the mounting frame (6), and the outer wall of the standard outer frame (801) and the pressing column (705) are in contact with each other.

7. The rapid switching structure of the core component of the active alignment mechanism according to claim 5, characterized in that: The slot (803) is internally fitted with a pin that is used to change the fixed height position of the glass printing target (802) inside the standard frame (801).