Automatic flour kneading assembly capable of quantitatively mixing raw materials

Abstract

The utility model relates to the technical field of food processing equipment, in particular to an automatic flour kneading assembly capable of quantitatively mixing raw materials. According to the technical scheme, the automatic dough kneading machine comprises a raw material quantifying assembly and a stabilizing assembly, the raw material quantifying assembly comprises a material storage box, a partition plate frame is arranged in the material storage box, a plurality of groups of material guide hoppers are arranged below the material storage box, a quantitative material conveying mechanism is arranged in each group of material guide hoppers, and a dough kneading assembly is arranged below the stabilizing frame. The full-automatic dough kneading machine is compact in overall structure, full-automatic operation from raw material adding to dough kneading is achieved, manual participation is reduced, the labor intensity of workers is greatly reduced, the dough kneading time is greatly shortened through the automatic dough kneading process, and the dough kneading efficiency is improved. Through mutual cooperation of the raw material quantifying assembly and the control panel, the addition amount of various raw materials can be accurately controlled, so that the formula of flour products is more accurate, the stability of product quality is improved, and the requirements of different consumers for the consistency of product taste are met.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, and in particular to an automated flour kneading component that can quantitatively mix raw materials. Background Technology

[0002] In food production, especially in the production of bread, steamed buns, and other flour-based products, kneading is a crucial step. Traditional kneading methods are mostly manual, which is not only labor-intensive and inefficient, but also makes it difficult to precisely control the amount of each ingredient during mixing, resulting in inconsistent product quality. Although some automated kneading equipment exists on the market, some devices have deficiencies in quantitative ingredient mixing, failing to meet the production demands for high product quality stability. For example, some equipment's ingredient addition devices lack precision, easily leading to deviations when adding small amounts of ingredients such as yeast, sugar, and salt that significantly impact taste, thus affecting the final product's texture and quality. Therefore, we propose an automated flour kneading component capable of quantitatively mixing ingredients. Utility Model Content

[0003] The purpose of this invention is to address the problems existing in the background technology by proposing an automated flour kneading component that can quantitatively mix raw materials.

[0004] The technical solution of this utility model is as follows: An automated flour kneading component capable of quantitatively mixing raw materials, comprising a raw material quantitative component and a stabilizing component. The raw material quantitative component includes a storage bin, inside which a partition frame is installed. Multiple sets of guide hoppers are arranged below the storage bin, each set containing a quantitative conveying mechanism. Guide pipes are arranged on one side of each set of guide hoppers, and feeding pipes are arranged between the guide pipes. Multiple sets of sealing covers are arranged above the storage bin corresponding to the top of the partition frame. The stabilizing component includes a stabilizing chamber located below the raw material quantitative component, below which a stabilizing frame is installed. Both sides of the stabilizing chamber are equipped with… The device is equipped with support legs. A kneading assembly is located below the stabilizing frame. The kneading assembly includes a bucket cover located on the outer ring of the feeding pipe. A kneading bucket is located below the bucket cover. A drive motor is located below the kneading bucket. A rotating shaft is located through the output end of the drive motor and passes through the kneading bucket. Multiple sets of stirring blades are arranged on the outer ring of the rotating shaft. An adjustment assembly is located below the kneading bucket. The adjustment assembly includes a base plate. Two sets of electric guide rails are arranged above the base plate. A mounting base is arranged above the electric guide rails. Multiple sets of cylinders are arranged inside the mounting base. An assembly ring plate is arranged at the output end of the multiple sets of cylinders. A control panel is arranged on one side of one of the support legs.

[0005] Preferably, the mounting end of the partition frame is installed corresponding to the inner cavity of the storage box, the partition frame divides the storage box into multiple independent areas, the mounting end of the guide hopper is installed corresponding to the bottom side of the partition frame and the storage box, and the mounting end of each set of sealing cover plates is installed corresponding to the upper side of the partition frame.

[0006] Preferably, the quantitative feeding mechanism includes a feeding motor, the mounting end of the feeding motor is installed corresponding to one side of the bottom of the guide hopper, the output end of the feeding motor passes through one side of the bottom of the guide hopper and is provided with an auger inside the guide hopper, a positioning frame is provided on the inner wall of the guide hopper, and the end of the auger away from the feeding motor is installed corresponding to the positioning frame.

[0007] Preferably, each of the groups of guide hoppers has a pipe hole on one side close to each other, the installation end of the guide pipe is installed corresponding to the pipe hole, the end of the multiple groups of guide pipes away from the guide hopper is installed corresponding to the feeding pipe, and the multiple groups of guide pipes connect the multiple groups of guide hoppers to the feeding pipe respectively.

[0008] Preferably, the mounting end of the storage box is installed corresponding to the inner wall of the stabilizing chamber, the mounting end of the stabilizing frame is installed corresponding to one side of the bottom of the stabilizing chamber, the mounting end of the quantitative conveying mechanism is installed corresponding to the inner cavity of the stabilizing frame, and the mounting end of the support leg is installed corresponding to one side of the stabilizing chamber.

[0009] Preferably, the bucket lid has a feeding hole, the end of the feeding pipe away from the guide pipe is installed corresponding to the feeding hole, the mounting end of the drive motor is installed corresponding to one side of the bottom of the kneading bucket, the output end of the drive motor passes through one side of the bottom of the kneading bucket and is installed corresponding to one end of the rotating shaft, and the mounting end of the stirring blade is installed corresponding to the outer ring of the rotating shaft.

[0010] Preferably, the bottom end of the support leg is installed corresponding to the upper side of the base plate, the mounting end of the electric guide rail is installed corresponding to the upper side of the base plate, the mounting end of the mounting seat is installed corresponding to the sliders on the two sets of electric guide rails, the mounting end of the cylinder is installed corresponding to the inner cavity on the mounting seat, the output end of the cylinder is installed corresponding to one side of the assembly ring plate, and the upper side of the assembly ring plate is installed corresponding to the bottom side of the kneading bucket.

[0011] Preferably, the mounting end of the control panel is installed corresponding to one side of the support leg, and the quantitative feeding mechanism, drive motor, electric guide rail and cylinder are all electrically connected to the control panel.

[0012] Compared with the prior art, the present invention has the following beneficial technical effects:

[0013] This utility model has a compact overall structure and realizes fully automated operation from adding raw materials to kneading dough. It reduces manual intervention and greatly reduces the labor intensity of workers. The automated kneading process greatly shortens the kneading time, and the efficiency is significantly improved compared with manual kneading. At the same time, the special design of the kneading components can make the dough fully mixed and kneaded in a short time, further improving production efficiency. Through the combination of raw material quantitative components and control panel, the amount of various raw materials can be precisely controlled, making the formula of the dough products more accurate, thereby improving the stability of product quality and meeting the needs of different consumers for consistent product taste. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the present invention;

[0016] Figure 3 This is an exploded view of the structure of this utility model;

[0017] Figure 4 This is a cross-sectional view of the raw material metering component in this utility model.

[0018] Reference numerals: 1. Raw material metering component; 11. Storage bin; 12. Baffle frame; 13. Guide hopper; 14. Metering conveying mechanism; 141. Conveying motor; 142. Screwdriver; 143. Positioning frame; 15. Guide pipe; 16. Feeding pipe; 17. Sealing cover; 2. Stabilizing component; 21. Stabilizing bin; 22. Stabilizing frame; 23. Support leg; 3. Kneading component; 31. Bucket lid; 32. Kneading bucket; 33. Drive motor; 34. Rotating shaft; 35. Stirring blade; 4. Adjusting component; 41. Base plate; 42. Electric guide rail; 43. Mounting base; 44. Cylinder; 45. Assembly ring plate; 5. Control panel. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] Example

[0021] like Figure 1-4As shown, this utility model proposes an automated flour kneading component for quantitatively mixing raw materials, including a raw material quantitative component 1 and a stabilizing component 2. The raw material quantitative component 1 includes a storage bin 11, and a partition frame 12 is provided inside the storage bin 11. The mounting end of the partition frame 12 is installed corresponding to the inner cavity of the storage bin 11, and the partition frame 12 is fixedly connected to the storage bin 11. The partition frame 12 divides the storage bin 11 into multiple independent areas, which can be used to store different raw materials such as flour, yeast, salt, and sugar. Multiple sets of sealing covers 17 are provided above the storage bin 11 corresponding to the top of the partition frame 12. The mounting end of each sealing cover 17 is installed corresponding to one side of the upper part of the partition frame 12, and the mounting end of the sealing cover 17 is rotatably connected to the partition frame 12. The plate 17 can cover the upper side of the storage box 11. Multiple sets of guide hoppers 13 are arranged below the storage box 11. The mounting ends of the guide hoppers 13 are installed corresponding to the bottom side of the partition frame 12 and the storage box 11. The mounting ends of each set of guide hoppers 13 are fixedly connected to the corner of the storage box 11 and the bottom side of the partition frame 12. Each set of guide hoppers 13 corresponds to the lower side of an independent area within the storage box 11 separated by the partition frame 12. Each set of guide hoppers 13 is equipped with a quantitative feeding mechanism 14, which includes a feeding motor 141. The mounting end of the feeding motor 141 is installed corresponding to the bottom side of the guide hopper 13 and fixedly connected to the bottom side of the guide hopper 13. The output end of the machine 141 passes through the bottom side of the guide hopper 13 and is equipped with an auger 142 inside the guide hopper 13. One end of the auger 142 is fixedly connected to the output end of the conveying motor 141. The auger 142 can rotate inside the guide hopper 13 via the conveying motor 141. A positioning frame 143 is provided on the inner wall of the guide hopper 13. The mounting end of the positioning frame 143 is fixedly connected to the inner wall of the guide hopper 13. The end of the auger 142 away from the conveying motor 141 is correspondingly installed with the positioning frame 143. One end of the auger 142 is rotatably connected to the positioning frame 143. The positioning frame 143 makes the auger 142 more stable when it is rotating. The quantitative conveying mechanism 14 can accurately convey the amount of raw material in the guide hopper 13, and can also guide the material. The raw materials in the hopper 13 are agitated to prevent accumulation. Multiple sets of guide hoppers 13 are equipped with guide pipes 15 on adjacent sides, each with a pipe hole. The mounting end of the guide pipe 15 corresponds to the pipe hole and is fixedly connected to the guide hopper 13 through the pipe hole. The guide pipes 15 guide the raw materials conveyed by the quantitative feeding mechanism 14. Feeding pipes 16 are connected between the multiple sets of guide pipes 15. The ends of the guide pipes 15 furthest from the guide hoppers 13 are installed with the feeding pipes 16, while the ends of the guide pipes 15 closest to each other are fixedly connected to the feeding pipes 16. The multiple sets of guide pipes 15 connect the multiple sets of guide hoppers 13 to the feeding pipes 16.The feeding pipe 16 allows for the centralized discharge of raw materials guided from multiple feeding pipes 15, while the raw material metering component 1 enables precise control of the addition amount of various raw materials, resulting in more accurate dough product formulations.

[0022] The stabilizing component 2 includes a stabilizing chamber 21 located below the raw material metering component 1. The mounting end of the storage box 11 is installed correspondingly to the inner wall of the stabilizing chamber 21, and the mounting end of the storage box 11 is fixedly connected to the inner cavity of the stabilizing chamber 21. The stabilizing chamber 21 provides stable support for the storage box 11. A stabilizing frame 22 is provided below the stabilizing chamber 21. The mounting end of the stabilizing frame 22 is installed correspondingly to one side of the bottom of the stabilizing chamber 21, and the mounting end of the stabilizing frame 22 is fixedly connected to one side of the bottom of the stabilizing chamber 21. The mounting end of the metering conveying mechanism 14... The mounting end of the feeding motor 141 is installed corresponding to the inner cavity of the stabilizing frame 22. The stabilizing frame 22 can provide stable support for the quantitative feeding mechanism 14. Support legs 23 are provided on both sides of the stabilizing chamber 21. The mounting end of the support leg 23 is installed corresponding to one side of the stabilizing chamber 21. The mounting end of the support leg 23 is fixedly connected to the stabilizing chamber 21. The stabilizing component 2 can provide stable support for the raw material quantitative component 1, so that the raw material quantitative component 1 is more stable when it is in the assembled state.

[0023] A kneading assembly 3 is located below the stabilizing frame 22. The kneading assembly 3 includes a lid 31 located on the outer ring of the feeding pipe 16. The lid 31 has a feed hole. The end of the feeding pipe 16 away from the guide pipe 15 is installed corresponding to the feed hole. The mounting end of the lid 31 is fixedly connected to the outer ring of the feeding pipe 16. A kneading drum 32 is located below the lid 31. The lower side of the lid 31 and the upper side of the kneading drum 32 are correspondingly fitted together. When the upper side of the kneading drum 32 and the lower side of the lid 31 are fitted together, the kneading drum 32 can be sealed, so that the raw materials can be introduced into the kneading drum 32 through the feeding pipe 16. A drive motor 33 is located below the kneading drum 32. The mounting end of the drive motor 33 is correspondingly installed on the bottom side of the kneading drum 32. The drive motor 33 is fixedly connected to the side and can rotate in both directions to achieve kneading action in different directions. The output end of the drive motor 33 passes through the kneading drum 32 and is equipped with a rotating shaft 34. The output end of the drive motor 33 passes through the bottom side of the kneading drum 32 and is installed corresponding to one end of the rotating shaft 34. The output end of the kneading drum 32 passes through the kneading drum 32 and is fixedly connected to one end of the rotating shaft 34. The outer ring of the rotating shaft 34 is equipped with multiple sets of stirring blades 35. The mounting end of the stirring blades 35 is installed corresponding to the outer ring of the rotating shaft 34 and is fixedly connected to the outer ring of the rotating shaft 34. The stirring blades 35 can fully mix the flour and raw materials in the kneading drum 32. The kneading component 3 can fully mix the flour and other raw materials during the kneading process, while improving kneading efficiency and making the dough more uniform and delicate.

[0024] An adjustment assembly 4 is located below the kneading bowl 32. The adjustment assembly 4 includes a base plate 41. One bottom end of a support leg 23 is installed correspondingly to one side of the upper part of the base plate 41, and the support leg 23 is fixedly connected to one side of the upper part of the base plate 41. Two sets of electric guide rails 42 are located above the base plate 41. The mounting ends of the electric guide rails 42 are installed correspondingly to one side of the upper part of the base plate 41, and the mounting ends of the electric guide rails 42 are fixedly connected to one side of the upper part of the base plate 41. A mounting base 43 is located above the electric guide rails 42. The mounting ends of the mounting base 43 are installed correspondingly to the sliders on the two sets of electric guide rails 42, and the mounting ends of the mounting base 43 are fixedly connected to the sliders on the electric guide rails 42. The setting of the electric guide rails 42 can drive the kneading bowl 32 to slide along the electric guide rails 42 through the mounting base 43. This facilitates the operator in handling the kneaded dough. Multiple sets of cylinders 44 are installed inside the mounting base 43. The mounting ends of the cylinders 44 are correspondingly installed in the inner cavity of the mounting base 43 and are fixedly connected to the mounting base 43. Assembly ring plates 45 are provided at the output ends of the multiple sets of cylinders 44. The output ends of the cylinders 44 are correspondingly installed on one side of the assembly ring plate 45 and are fixedly connected to the assembly ring plate 45. The assembly ring plate 45 is slidably connected to the mounting base 43. The upper side of the assembly ring plate 45 is correspondingly installed on one side of the bottom of the kneading drum 32. The mounting end of the kneading drum 32 is fixedly connected to the upper side of the assembly ring plate 45. The adjustment component 4 allows for horizontal and vertical adjustment of the kneading drum 32, thus enabling better flour kneading operations.

[0025] A control panel 5 is provided on one side of a set of support legs 23. The mounting end of the control panel 5 is installed corresponding to one side of the support leg 23 and is fixedly connected to the support leg 23. The quantitative feeding mechanism 14, drive motor 33, electric guide rail 42 and cylinder 44 are all electrically connected to the control panel 5. The control panel 5 allows the operator to input the formula ratio of various raw materials and parameters such as kneading time and kneading speed, so that the corresponding amount of raw materials can be accurately delivered to the kneading bucket, thereby enabling kneading operations. At the same time, the control panel 5 has a fault detection function, which can monitor the working status of each component in real time. Once an abnormality is detected, an alarm will be issued immediately and the equipment will stop running to ensure the safe and stable operation of the equipment.

[0026] In this embodiment, the operator first stores the raw materials one by one in the independent areas separated by the partition frame 12 in the storage box 11. Then, the operator sets the parameters according to the required formula ratio of the dough product through the control panel 5, and sets the parameters of kneading time and kneading speed. Then, the operator energizes the quantitative feeding mechanism 14, drive motor 33, electric guide rail 42 and cylinder 44 through the control panel 5. When the quantitative feeding mechanism 14 is working, the feeding motor 141 drives the auger 142 to rotate in the guide hopper 13, thereby agitating and conveying the raw materials stored in the guide hopper 13. The quantitative feeding mechanism 14 and the guide hopper 13 cooperate to convey the set amount of raw materials into the guide pipe 15, and then guide them into the feeding pipe 16 through the guide pipe 15. After being guided by the feeding pipe 16, they fall into the kneading drum 32. Then, the drive motor 33 operates by rotating the shaft 34. The stirring blades 35 rotate accordingly, and the stirring blades 35 rotate to fully stir and mix the flour ingredients in the kneading drum 32, thus starting the kneading operation. During the kneading process, the stirring blades 35 make the dough roll and squeeze continuously in the drum to achieve full mixing and kneading. At this time, the drive motor 33 runs according to the set kneading speed and time to ensure that the dough achieves the ideal kneading effect. When the kneading time is over, the drive motor 33 stops working, and the kneading process is completed. At this time, the cylinder 44 operates to drive the kneading drum 32 downward through the mounting ring plate 45, so that the kneading drum 32 is released from the tight fit with the drum cover 31. Then, the electric guide rail 42 operates to drive the kneading drum 32 to move along the electric guide rail 42 through the mounting base 43, so that the kneading drum 32 moves to the other end of the electric guide rail 42, making it convenient for the operator to pick up the kneaded dough, thus completing the overall kneading operation.

[0027] During equipment operation, the control panel 5 monitors the overall operating status of the equipment. When a fault occurs, it will immediately issue an alarm and stop the equipment operation, prompting the operator to troubleshoot and repair the fault.

[0028] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.

Claims

1. An automated flour kneading component capable of quantitatively mixing raw materials, comprising a raw material quantitative component (1) and a stabilizing component (2), characterized in that: The raw material metering component (1) includes a storage bin (11), a partition frame (12) is provided inside the storage bin (11), and multiple sets of guide hoppers (13) are provided below the storage bin (11). Each set of guide hoppers (13) is provided with a metering conveying mechanism (14). Guide pipes (15) are provided on one side of each set of guide hoppers (13), and feeding pipes (16) are provided between the sets of guide pipes (15). Multiple sets of sealing covers (17) are provided above the storage bin (11) corresponding to the top of the partition frame (12). The stabilizing component (2) includes a stabilizing chamber (21) located below the raw material metering component (1). A stabilizing frame (22) is provided below the stabilizing chamber (21). Support legs (23) are provided on both sides of the stabilizing chamber (21). A kneading component (3) is provided below the stabilizing frame (22). The component (3) includes a bucket cover (31) located on the outer ring of the feeding pipe (16), a kneading bucket (32) is provided below the bucket cover (31), a drive motor (33) is provided below the kneading bucket (32), a rotating shaft (34) is provided through the kneading bucket (32) at the output end of the drive motor (33), and a plurality of stirring blades (35) are provided on the outer ring of the rotating shaft (34). An adjustment component (4) is provided below the kneading bucket (32), the adjustment component (4) includes a base plate (41), two sets of electric guide rails (42) are provided above the base plate (41), a mounting seat (43) is provided above the electric guide rails (42), a plurality of cylinders (44) are provided in the mounting seat (43), an assembly ring plate (45) is provided at the output end of the plurality of cylinders (44), and a control panel (5) is provided on one side of a set of support legs (23).

2. The automated flour kneading component for quantitatively mixing raw materials according to claim 1, characterized in that, The mounting end of the partition frame (12) is installed corresponding to the inner cavity of the storage box (11). The partition frame (12) divides the storage box (11) into multiple independent areas. The mounting end of the guide hopper (13) is installed corresponding to the bottom side of the partition frame (12) and the storage box (11). The mounting end of each set of sealing cover plates (17) is installed corresponding to the upper side of the partition frame (12).

3. The automated flour kneading component for quantitatively mixing raw materials according to claim 1, characterized in that, The quantitative feeding mechanism (14) includes a feeding motor (141). The mounting end of the feeding motor (141) is installed corresponding to one side of the bottom of the guide hopper (13). The output end of the feeding motor (141) passes through one side of the bottom of the guide hopper (13) and is provided with an auger (142) inside the guide hopper (13). A positioning frame (143) is provided on the inner wall of the guide hopper (13). The end of the auger (142) away from the feeding motor (141) is installed corresponding to the positioning frame (143).

4. The automated flour kneading component for quantitatively mixing raw materials according to claim 1, characterized in that, Each of the guide hoppers (13) has a pipe hole on one side close to each other. The installation end of the guide pipe (15) is installed in the corresponding pipe hole. The end of the multiple guide pipes (15) away from the guide hopper (13) is installed in the corresponding feeding pipe (16). The multiple guide pipes (15) connect the multiple guide hoppers (13) to the feeding pipe (16) respectively.

5. The automated flour kneading component for quantitatively mixing raw materials according to claim 1, characterized in that, The installation end of the storage box (11) is installed corresponding to the inner wall of the stabilizing chamber (21), the installation end of the stabilizing frame (22) is installed corresponding to the bottom side of the stabilizing chamber (21), the installation end of the quantitative feeding mechanism (14) is installed corresponding to the inner cavity of the stabilizing frame (22), and the installation end of the support leg (23) is installed corresponding to one side of the stabilizing chamber (21).

6. The automated flour kneading component for quantitatively mixing raw materials according to claim 1, characterized in that, The bucket lid (31) has a feeding hole. The end of the feeding pipe (16) away from the guide pipe (15) is installed in relation to the feeding hole. The mounting end of the drive motor (33) is installed in relation to the bottom side of the kneading bucket (32). The output end of the drive motor (33) passes through the bottom side of the kneading bucket (32) and is installed in relation to one end of the rotating shaft (34). The mounting end of the stirring blade (35) is installed in relation to the outer ring of the rotating shaft (34).

7. The automated flour kneading component for quantitatively mixing raw materials according to claim 1, characterized in that, The bottom end of the support leg (23) is installed corresponding to the upper side of the base plate (41), the mounting end of the electric guide rail (42) is installed corresponding to the upper side of the base plate (41), the mounting end of the mounting seat (43) is installed corresponding to the sliders on the two sets of electric guide rails (42), the mounting end of the cylinder (44) is installed corresponding to the inner cavity on the mounting seat (43), the output end of the cylinder (44) is installed corresponding to one side of the assembly ring plate (45), and the upper side of the assembly ring plate (45) is installed corresponding to the bottom side of the kneading bucket (32).

8. The automated flour kneading component for quantitatively mixing raw materials according to claim 1, characterized in that, The mounting end of the control panel (5) is installed corresponding to one side of the support leg (23). The quantitative feeding mechanism (14), drive motor (33), electric guide rail (42) and cylinder (44) are all electrically connected to the control panel (5).

Images