Flat plate type scraper lower discharging centrifugal machine

Abstract

The utility model relates to the field of centrifugal machines, and discloses a flat plate type scraper lower discharging centrifugal machine which comprises a bottom plate, a centrifugal cylinder and a cleaning mechanism. A shell is arranged on the bottom plate, a centrifugal barrel is rotatably mounted in the shell, a cleaning mechanism for cleaning the centrifugal barrel is arranged on the shell, a driving mechanism for driving the centrifugal barrel is arranged on the bottom plate, a control panel is fixedly mounted on the shell, and the cleaning mechanism and the driving mechanism are both connected with the control panel; the cleaning mechanism comprises a first air cylinder, a flat scraper, a second air cylinder, a cleaning plate, a liquid pump and an air pump. Compared with the prior art, the centrifugal separation device has the following advantages and effects that the effect of scraping and cleaning the centrifugally separated raw materials in a combined mode can be achieved through cooperation of all the components, the effect of preventing the raw materials from being attached to the brush can also be achieved, the centrifugal separation effect and the cleaning effect on the raw materials are improved, and the application range is further widened.

Description

Technical Field

[0001] This utility model relates to the field of centrifuge technology, and in particular to a flat-plate scraper-type centrifuge for unloading material. Background Technology

[0002] The scraper centrifuge is a type of machine with low energy consumption, stable performance, and good separation effect. It is widely used in the separation process of chemical, food, salt, mining, pharmaceutical and other industries to continuously complete processes such as feeding, dewatering, washing and unloading. It has high production efficiency and a high degree of automation. The scraper centrifuge is an advanced separation equipment.

[0003] A search revealed that Chinese Patent Publication No. CN216826720U discloses a flat-plate scraper-type automatic centrifuge with bottom discharge, comprising a housing, a drain pipe, and a motor. The features include: a drain pipe on the left side of the housing for discharging the liquid phase separated within the drum; a bearing at the center of the upper part of the housing; a feed pipe within the bearing; a pulley on the feed pipe; a motor on the housing; an output shaft on the motor; a pulley on the output shaft; a belt between the pulley and the pulley; when the motor is started, the output shaft rotates, causing the pulley to rotate, which in turn drives the pulley to rotate, thus causing the feed pipe to rotate within the bearing; a drum within the housing; and a stirring rod within the drum.

[0004] In order to solve the problem that the filter holes on the drum are easily blocked by materials, the above-mentioned patent sets scrapers and brushes at both ends of the top wall of the shell. The brushes clean the inner wall of the drum that is not completely scraped after the scraper removes the solid phase in time.

[0005] However, since the brushes are always placed inside the drum, they block the separation holes on the drum. During the centrifugal separation of raw materials, the brush bristles not only affect the centrifugal separation effect of the raw materials, but also adhere to some raw materials. With prolonged use, the material adhering to the brushes accumulates more and more, which affects the cleaning effect on the inner wall of the drum, indicating room for improvement. Utility Model Content

[0006] The purpose of this invention is to provide a flat-plate scraper-type centrifuge that not only achieves a combined effect of scraping and cleaning the raw materials after centrifugation, but also prevents raw materials from adhering to the brush.

[0007] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a flat scraper discharge centrifuge, including a base plate, a centrifuge cylinder and a cleaning mechanism;

[0008] The base plate is provided with a housing, and a centrifuge cylinder is rotatably installed inside the housing. The housing is provided with a cleaning mechanism for cleaning the centrifuge cylinder, and the base plate is provided with a driving mechanism for driving the centrifuge cylinder. A control panel is fixedly installed on the housing, and the cleaning mechanism and the driving mechanism are both connected to the control panel.

[0009] The cleaning mechanism includes a first cylinder, a flat scraper, a second cylinder, a cleaning plate, a liquid pump, and an air pump. The first cylinder is fixedly installed on the top of the housing, and the flat scraper is fixedly installed on the output end of the first cylinder. The flat scraper is adapted to the inner wall of the centrifuge drum. Through the coordinated design between the housing, centrifuge drum, cleaning mechanism, drive mechanism, and control panel, not only can the combined effect of scraping and cleaning the raw materials after centrifugation be achieved, but the effect of preventing raw materials from adhering to the brush can also be achieved.

[0010] A further feature of this invention is that a second cylinder is fixedly installed on the top of the housing, and a cleaning plate is fixedly installed on the output end of the second cylinder. The cleaning plate is adapted to the outer wall of the centrifuge cylinder. The cleaning plate can be adjusted up and down by the drive of the second cylinder, thereby preventing the raw materials from adhering to the brush during the centrifugal separation process.

[0011] A further feature of this invention is that a round tube is sealed to the cleaning plate, the cleaning plate has a cavity, one end of the round tube extends into the cavity, and one end of the round tube penetrates the housing, facilitating the delivery of air or liquid into the cavity.

[0012] A further feature of this invention is that: a plurality of through holes are provided on one side of the cleaning plate, and each of the plurality of through holes corresponds to the centrifuge cylinder; a brush is provided on the cleaning plate and corresponds to the centrifuge cylinder, which facilitates cleaning of the centrifuge cylinder.

[0013] A further feature of this invention is that: one end of the round tube is sealed and connected to a flexible tube, and one end of the flexible tube is sealed and connected to a three-way pipe. Two of the three-way pipes are equipped with solenoid valves, and the opening and closing of the two ends of the three-way pipe can be controlled by the action of the two solenoid valves.

[0014] A further feature of this invention is that a liquid pump is fixedly installed on the housing, and one end of the liquid pump is sealed to one end of the three-way pipe for conveying liquid into the cleaning plate.

[0015] A further feature of this invention is that an air pump is fixedly installed on the housing, and one end of the air pump is sealed to one end of the three-way pipe for supplying gas into the cleaning plate.

[0016] A further feature of this invention is that the first cylinder, the second cylinder, the liquid pump, the air pump, and the two solenoid valves are all connected to the control panel, and the control panel is used to drive and control the first cylinder, the second cylinder, the liquid pump, the air pump, and the solenoid valves.

[0017] A further feature of this invention is that the driving mechanism includes a motor, a gear, and a gear ring. The motor is fixedly mounted on the base plate, and the output end of the motor is fixedly connected to the gear. A gear ring is meshed on the gear, and the gear ring is fixedly sleeved on the centrifuge cylinder. The motor is connected to the control panel. The motor drives the gear to rotate and transmits power to the gear ring, causing the gear ring to drive the centrifuge cylinder to rotate on the shell, thereby achieving the effect of centrifugal separation of raw materials.

[0018] A further feature of this invention is that: a first sealed bearing is fixedly sleeved on the centrifuge cylinder, the outer wall of the first sealed bearing is fixedly connected to the housing, which facilitates the rotation of the centrifuge cylinder and prevents raw material leakage; a feed pipe is provided at the top of the housing for conveying raw materials into the centrifuge cylinder; a discharge pipe is rotatably connected to the bottom of the centrifuge cylinder, a second sealed bearing is fixedly sleeved at one end of the first discharge pipe, the outer wall of the second sealed bearing is fixedly connected to the centrifuge cylinder for discharging the material inside the centrifuge cylinder; and a second discharge pipe is provided on the housing for discharging the separated material.

[0019] The beneficial effects of this utility model are: through the coordinated design between the shell, centrifuge cylinder, cleaning mechanism, drive mechanism and control panel, not only can the composite scraping and cleaning effect of the raw materials after centrifugation be achieved, but the effect of avoiding the adhesion of raw materials on the brush can also be achieved, thereby improving efficiency and applicability. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of a flat-plate scraper-type centrifuge for unloading materials according to the present invention.

[0022] Figure 2 This is a bottom view of the structure of a flat-plate scraper-type centrifuge for unloading materials according to the present invention.

[0023] Figure 3This is a schematic diagram of the anatomical structure of a flat-plate scraper-type centrifuge for unloading material according to the present invention.

[0024] Figure 4 This is a schematic diagram of the cleaning mechanism of a flat-plate scraper-type centrifuge for unloading materials, as proposed in this utility model.

[0025] In the diagram, 1. Base plate; 2. Shell; 3. Centrifuge cylinder; 4. Cylinder 1; 5. Flat scraper; 6. Cylinder 2; 7. Cleaning plate; 8. Round tube; 9. Hose; 10. T-connector; 11. Liquid pump; 12. Air pump; 13. Control panel; 14. Motor; 15. Gear; 16. Gear ring; 17. Through hole. Detailed Implementation

[0026] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Reference Figures 1-4 A flat-plate scraper discharge centrifuge includes a base plate 1, a centrifuge cylinder 3, and a cleaning mechanism;

[0029] A housing 2 is provided on the base plate 1, a centrifuge cylinder 3 is rotatably installed inside the housing 2, a cleaning mechanism for cleaning the centrifuge cylinder 3 is provided on the housing 2, a driving mechanism for driving the centrifuge cylinder 3 is provided on the base plate 1, and a control panel 13 is fixedly installed on the housing 2. The cleaning mechanism and the driving mechanism are both connected to the control panel 13.

[0030] The cleaning mechanism includes cylinder 4, flat scraper 5, cylinder 6, cleaning plate 7, liquid pump 11, and air pump 12. Cylinder 4 is fixedly installed on the top of the housing 2, and flat scraper 5 is fixedly installed on the output end of cylinder 4. Flat scraper 5 is adapted to the inner wall of centrifuge cylinder 3. Through the cooperative design between housing 2, centrifuge cylinder 3, cleaning mechanism, drive mechanism, and control panel 13, not only can the effect of scraping and cleaning the raw materials after centrifugation be achieved in a compound manner, but the effect of avoiding the adhesion of raw materials on the brush can also be achieved.

[0031] In this embodiment, a second cylinder 6 is fixedly installed on the top of the housing 2, and a cleaning plate 7 is fixedly installed on the output end of the second cylinder 6. The cleaning plate 7 is adapted to the outer wall of the centrifuge cylinder 3. The cleaning plate 7 can be adjusted up and down by the drive of the second cylinder 6, thereby avoiding the raw materials from adhering to the brush during the centrifugal separation process.

[0032] In this embodiment, a round tube 8 is sealed and connected to the cleaning plate 7. The cleaning plate 7 has a cavity, one end of the round tube 8 extends into the cavity, and the other end of the round tube 8 penetrates the shell 2, which facilitates the delivery of air or liquid into the cavity.

[0033] In this embodiment, a plurality of through holes 17 are provided on one side of the cleaning plate 7, and the plurality of through holes 17 correspond to the centrifuge cylinder 3. A brush is provided on the cleaning plate 7 and corresponds to the centrifuge cylinder 3, so as to facilitate cleaning of the centrifuge cylinder 3.

[0034] In this embodiment, one end of the round tube 8 is sealed and connected to a flexible tube 9, and one end of the flexible tube 9 is sealed and connected to a three-way tube 10. Two of the three-way tubes 10 are equipped with solenoid valves. The opening and closing of the two ends of the three-way tube 10 can be controlled by the action of the two solenoid valves.

[0035] In this embodiment, a liquid pump 11 is fixedly installed on the housing 2. One end of the liquid pump 11 is sealed to one end of the three-way pipe 10 and is used to deliver liquid into the cleaning plate 7.

[0036] In this embodiment, an air pump 12 is fixedly installed on the housing 2. One end of the air pump 12 is sealed to one end of the three-way pipe 10 for supplying gas into the cleaning plate 7.

[0037] In this embodiment, cylinder 4, cylinder 6, liquid pump 11, air pump 12, and two solenoid valves are all connected to control panel 13, and the control panel 13 drives and controls cylinder 4, cylinder 6, liquid pump 11, air pump 12, and solenoid valves.

[0038] In this embodiment, the driving mechanism includes a motor 14, a gear 15, and a gear ring 16. The motor 14 is fixedly installed on the base plate 1. The output end of the motor 14 is fixedly connected to the gear 15. The gear ring 16 is meshed with the gear 15. The gear ring 16 is fixedly sleeved on the centrifuge cylinder 3. The motor 14 is connected to the control panel 13. The motor 14 drives the gear 15 to rotate and transmits power to the gear ring 16, so that the gear ring 16 drives the centrifuge cylinder 3 to rotate on the shell 2, thereby achieving the effect of centrifugal separation of raw materials.

[0039] In this embodiment, a sealed bearing is fixedly sleeved on the centrifuge cylinder 3. The outer wall of the sealed bearing is fixedly connected to the shell 2, which facilitates the rotation of the centrifuge cylinder 3 and prevents raw material leakage. The top of the shell 2 is provided with a feed pipe for conveying raw materials into the centrifuge cylinder 3. The bottom of the centrifuge cylinder 3 is rotatably connected with a discharge pipe. One end of the discharge pipe is fixedly sleeved with a sealed bearing, and the outer wall of the sealed bearing is fixedly connected to the centrifuge cylinder 3 for discharging the material inside the centrifuge cylinder 3. The shell 2 is provided with a discharge pipe for discharging the separated material. Both the discharge pipe and the discharge pipe are provided with valves.

[0040] Working principle: During use, the control panel 13 is used to drive and control cylinder 4, cylinder 6, liquid pump 11, air pump 12, solenoid valve and motor 14.

[0041] First, the raw materials are fed into the centrifuge cylinder 3 through the feed pipe. Then, the gear 15 is rotated by the motor 14 and drives the gear ring 16, which in turn drives the centrifuge cylinder 3 to rotate on the shell 2, thereby achieving the effect of centrifugal separation of the raw materials.

[0042] During the centrifugal separation of raw materials, the cylinder 4 can be extended and driven according to the user's needs, so that the output end of the cylinder 4 drives the flat scraper 5 to move downward a certain distance and make the flat scraper 5 contact the inner wall of the centrifuge cylinder 3, thereby achieving the effect of scraping and cleaning the inner wall of the centrifuge cylinder 3 and improving the effect of centrifugal separation of raw materials.

[0043] When the centrifuge drum 3 needs to be cleaned, the flat scraper 5 is driven by cylinder 4 to contact the inner wall of the centrifuge drum 3, and the cleaning plate 7 is moved downward a certain distance by the extension drive of cylinder 6, so that the brush and multiple through holes on the cleaning plate 7 correspond to the outer wall of the centrifuge drum 3. Then, the centrifuge drum 3 is rotated by the drive of motor 14, so that the flat scraper 5 can scrape and clean the raw materials inside the centrifuge drum 3. At the same time, the brush can clean the outer wall of the centrifuge drum 3.

[0044] Meanwhile, during the cleaning process of the centrifuge drum 3, the air pump 12 and the liquid pump 11 can be controlled and driven according to the user's needs. When the air pump 12 is driven, the solenoid valve at one end of the corresponding three-way pipe 10 is opened, and the gas is delivered to the cavity on the cleaning plate 7 through the action of the hose 9 and the round pipe 8, and sprayed out through multiple through holes 17. At this time, the generated airflow can not only act on the brush, but also act on the centrifuge drum 3, thereby achieving a further cleaning effect on the raw materials.

[0045] When the liquid pump 11 is driven, the solenoid valve at one end of the corresponding three-way pipe 10 is opened, and the liquid is transported to the cavity on the cleaning plate 7 through the action of the hose 9 and the round pipe 8. The liquid is sprayed out through multiple through holes 17 and acts on the brush and centrifuge cylinder 3, thereby achieving the effect of rinsing the brush and centrifuge cylinder 3, and thus achieving the effect of further cleaning the raw materials.

[0046] The technological advancements of this invention compared to existing technologies are as follows: through the cooperation of various components, not only can a composite scraping and cleaning effect be achieved on the raw materials after centrifugal separation, but also the effect of avoiding the adhesion of raw materials to the brush can be achieved, thereby improving the centrifugal separation and cleaning effect of the raw materials. Moreover, the structure is simpler, more convenient, and more practical.

Claims

1. A flat-plate scraper-type under-discharge centrifuge, characterized in that, Includes a base plate (1), a centrifuge cylinder (3), and a cleaning mechanism; The base plate (1) is provided with a housing (2), a centrifuge cylinder (3) is rotatably installed inside the housing (2), a cleaning mechanism for cleaning the centrifuge cylinder (3) is provided on the housing (2), a driving mechanism for driving the centrifuge cylinder (3) is provided on the base plate (1), and a control panel (13) is fixedly installed on the housing (2). The cleaning mechanism and the driving mechanism are both connected to the control panel (13). The cleaning mechanism includes cylinder one (4), flat scraper (5), cylinder two (6), cleaning plate (7), liquid pump (11) and air pump (12). Cylinder one (4) is fixedly installed on the top of the housing (2). Flat scraper (5) is fixedly installed at the output end of cylinder one (4). Flat scraper (5) is adapted to the inner wall of the centrifuge cylinder (3).

2. The flat-plate scraper-type under-discharge centrifuge according to claim 1, characterized in that: A cylinder 2 (6) is fixedly installed on the top of the housing (2), and a cleaning plate (7) is fixedly installed on the output end of the cylinder 2 (6). The cleaning plate (7) is adapted to the outer wall of the centrifuge (3).

3. A flat-plate scraper-type under-discharge centrifuge according to claim 2, characterized in that: A round tube (8) is sealed and connected to the cleaning plate (7). The cleaning plate (7) has a cavity. One end of the round tube (8) extends into the cavity and the other end of the round tube (8) penetrates the shell (2).

4. A flat-plate scraper-type under-discharge centrifuge according to claim 3, characterized in that: The cleaning plate (7) has multiple through holes (17) on one side, and each of the multiple through holes (17) corresponds to the centrifuge cylinder (3). The cleaning plate (7) is provided with a brush that corresponds to the centrifuge cylinder (3).

5. A flat-plate scraper-type under-discharge centrifuge according to claim 3, characterized in that: One end of the round tube (8) is sealed and connected to a flexible tube (9), and one end of the flexible tube (9) is sealed and connected to a three-way tube (10). Two of the three-way tubes (10) are equipped with solenoid valves.

6. A flat-plate scraper-type under-discharge centrifuge according to claim 5, characterized in that: A liquid pump (11) is fixedly installed on the housing (2), and one end of the liquid pump (11) is sealed to one end of the three-way pipe (10).

7. A flat-plate scraper-type under-discharge centrifuge according to claim 6, characterized in that: An air pump (12) is fixedly installed on the housing (2), and one end of the air pump (12) is sealed to one end of the three-way pipe (10).

8. A flat-plate scraper-type under-discharge centrifuge according to claim 5, characterized in that: The cylinder one (4), cylinder two (6), liquid pump (11), air pump (12) and the two solenoid valves are all connected to the control panel (13).

9. A flat-plate scraper-type under-discharge centrifuge according to claim 1, characterized in that: The drive mechanism includes a motor (14), a gear (15) and a gear ring (16). The motor (14) is fixedly installed on the base plate (1). The output end of the motor (14) is fixedly connected to the gear (15). The gear (16) is meshed on the gear (15). The gear ring (16) is fixedly sleeved on the centrifuge cylinder (3). The motor (14) is connected to the control panel (13).

10. A flat-plate scraper-type under-discharge centrifuge according to claim 1, characterized in that: A sealed bearing is fixedly sleeved on the centrifuge cylinder (3). The outer wall of the sealed bearing is fixedly connected to the housing (2). A feed pipe is provided on the top of the housing (2). A discharge pipe is rotatably connected to the bottom of the centrifuge cylinder (3). A sealed bearing is fixedly sleeved on one end of the discharge pipe. The outer wall of the sealed bearing is fixedly connected to the centrifuge cylinder (3). A discharge pipe is provided on the housing (2).

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