Saw blade bending device

Abstract

The utility model relates to the technical field of saw blade bending, in particular to a saw blade bending device which comprises a workbench, a driving mechanism, an adjusting mechanism, a supporting frame and a guiding mechanism. The driving mechanism is arranged on the working table, and the driving mechanism is arranged on one side of the bearing table; the driving mechanism comprises a mounting frame, a driving assembly and a follow-up assembly; the adjusting mechanism is arranged on the workbench and matched with the driving mechanism to be used for adjusting the bending radian of the saw blade. The adjusting mechanism comprises a supporting rod, a mounting shaft, an adjusting frame, an adjusting roller and a limiting assembly. The supporting frame is arranged on one side of the workbench and used for supporting the saw blade. The guiding mechanism is arranged on the workbench and used for supporting and guiding the saw blade. The driving mechanism and the adjusting mechanism are arranged in a matched mode, the distance between the adjusting roller and the driving roller is changed by rotating the adjusting frame, the bending radian of the saw blade can be changed, and different bending requirements of the saw blade are met.

Description

Technical Field

[0001] This utility model relates to the field of saw blade bending technology, specifically to a saw blade bending device. Background Technology

[0002] A saw blade is the core tool for cutting materials such as steel. It forms a kerf (cutting path) through the coordinated cutting action of its teeth. Each tooth contains three cutting edges (one end edge and two side edges) that work together to separate the material. The saw blade is the core component of a band saw, typically consisting of a strong, sharp-toothed blade tensioned within a frame. The material and design of the saw blade significantly influence its performance. Common saw blade materials include carbon steel and bimetallic saw blades. Carbon steel saw blades are suitable for woodworking and cutting low-hardness metals, while bimetallic saw blades combine low-alloy spring steel and high-speed tool steel, offering high hardness, high wear resistance, and high heat resistance, making them suitable for metal cutting.

[0003] In order to better adapt the band saw blade to the band saw, the band saw blade needs to be pre-bent during production. Existing saw blade bending equipment can only perform simple bending of the saw blade, which is difficult to meet the different bending requirements of the saw blade according to production needs, and its applicability is poor. Utility Model Content

[0004] The purpose of this utility model is to address the problems existing in the background technology by proposing a saw blade bending device.

[0005] The technical solution of this utility model: a saw blade bending device, comprising:

[0006] The workbench has a support platform fixedly connected to its top via a support block;

[0007] The drive mechanism is set on the worktable and is located on one side of the support platform to drive the saw blade movement.

[0008] The drive mechanism includes a mounting frame, a drive assembly, and a follower assembly. The mounting frame is fixedly connected to the worktable. The drive assembly is set inside the mounting frame, and the follower assembly is set inside the mounting frame. The working end of the drive assembly and the working end of the follower assembly cooperate to drive the saw blade movement.

[0009] The adjustment mechanism is set on the worktable and works in conjunction with the drive mechanism to adjust the bending curvature of the saw blade.

[0010] The adjustment mechanism includes support rods, mounting shafts, adjustment frames, adjustment rollers, and limiting components. There are two support rods, the bottom ends of which are fixedly connected to the worktable. There are two mounting shafts, each corresponding to one of the support rods, and they are fixedly connected to the support rods. The adjustment frame is rotatably connected to the mounting shafts, and the adjustment rollers are rotatably connected to the adjustment frame. There are two sets of limiting components, each corresponding to one of the mounting shafts. One end of the limiting component is connected to the adjustment frame, and the other end is connected to the mounting shaft.

[0011] A support frame, which is set on one side of the workbench, is used to support the saw blade;

[0012] The guiding mechanism, which is set on the workbench, is used to support and guide the saw blade.

[0013] Preferably, the drive assembly includes a drive motor, a gearbox, and a drive roller; the drive motor is fixedly connected to the mounting frame, the gearbox is fixedly connected to the mounting frame, the drive roller is rotatably disposed within the mounting frame, the output end of the drive motor is connected to the input end of the gearbox, and the output end of the drive roller is connected to the output end of the gearbox.

[0014] Preferably, the follower assembly includes a movable seat, a follower roller, a threaded sleeve, and a threaded rod; the movable seat is slidably disposed within the mounting frame, the follower roller is rotatably disposed at the bottom of the movable seat via a support block, the threaded sleeve is fixedly connected to the mounting frame, the threaded rod passes through the threaded sleeve and the mounting frame and is threadedly connected to the threaded sleeve, and the bottom end of the threaded rod is rotatably connected to the movable seat.

[0015] Preferably, each limiting assembly includes a limiting gear, a fixed plate, a movable rod, a limiting toothed plate, and a contact spring; the limiting gear is fixedly connected to the mounting shaft, the fixed plate is fixedly connected to the adjusting frame, the movable rod passes through the fixed plate and is slidably connected to the fixed plate, the limiting toothed plate is fixedly connected to the movable rod, one end of the contact spring is fixedly connected to the fixed plate, and the other end of the contact spring is fixedly connected to the limiting toothed plate, and the limiting toothed plate engages with the teeth of the limiting gear under the action of the contact spring.

[0016] Preferably, the movable rods of the two sets of limiting components are fixedly connected by an adjusting rod, and the adjusting frame has a through movable groove through which the adjusting rod passes.

[0017] Preferably, the guiding mechanism includes a guide frame and guide rollers; the guide frame is fixedly connected to the top of the worktable, and multiple guide rollers are provided, which are detachably installed inside the guide frame.

[0018] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0019] This invention utilizes a combination of a drive mechanism and an adjustment mechanism. The working saw blade is bent by the coordination of the adjustment roller, the drive roller, and the follower roller. By rotating the adjustment frame to change the distance between the adjustment roller and the drive roller, the bending arc of the saw blade can be changed to meet different bending requirements. Attached Figure Description

[0020] Figure 1 This is a perspective view of one embodiment of the present invention.

[0021] Figure 2 This is a perspective view of a second-view embodiment of the present invention.

[0022] Figure 3 This is a schematic diagram of the adjustment mechanism in one embodiment of the present invention.

[0023] Figure 4 For practical purposes Figure 3 A magnified view of a portion of point A in the middle.

[0024] Figure 5 This is a schematic diagram of the drive mechanism in one embodiment of the present invention.

[0025] Reference numerals: 1. Worktable; 2. Support platform; 31. Mounting frame; 321. Drive motor; 322. Gearbox; 323. Drive roller; 331. Movable seat; 332. Follower roller; 333. Threaded sleeve; 334. Threaded rod; 41. Support rod; 42. Mounting shaft; 43. Adjusting frame; 441. Limit gear; 442. Fixed plate; 443. Movable rod; 444. Limiting toothed plate; 445. Contact spring; 45. Adjusting roller; 46. Adjusting rod; 47. Movable groove; 5. Support frame; 61. Guide frame; 62. Guide roller. Detailed Implementation

[0026] Example 1

[0027] like Figure 1-5 As shown, the saw blade bending device proposed in this utility model includes a worktable 1, a drive mechanism, an adjustment mechanism, a support frame 5, and a guide mechanism:

[0028] The top of the workbench 1 is fixedly connected to the support platform 2 via a support block;

[0029] The drive mechanism is set on the worktable 1 and is located on one side of the support platform 2 to drive the saw blade movement;

[0030] The drive mechanism includes a mounting frame 31, a drive component, and a follower component. The mounting frame 31 is fixedly connected to the worktable 1. The drive component is set inside the mounting frame 31, and the follower component is set inside the mounting frame 31. The working end of the drive component and the working end of the follower component cooperate to drive the saw blade movement.

[0031] The adjustment mechanism is set on the worktable 1. The adjustment mechanism works with the drive mechanism to adjust the bending curvature of the saw blade.

[0032] The adjustment mechanism includes support rods 41, mounting shafts 42, adjustment frames 43, adjustment rollers 45, and limiting components. There are two support rods 41, and the bottom ends of both support rods 41 are fixedly connected to the worktable 1. There are two mounting shafts 42, each corresponding to one of the support rods 41, and the mounting shafts 42 are fixedly connected to the support rods 41. The adjustment frame 43 is rotatably connected to the mounting shafts 42, and the adjustment rollers 45 are rotatably connected to the adjustment frame 43. There are two sets of limiting components, each corresponding to one of the mounting shafts 42. One end of the limiting component is connected to the adjustment frame 43, and the other end of the limiting component is connected to the mounting shaft 42.

[0033] The support frame 5 is set on one side of the workbench 1 to support the saw blade;

[0034] The guiding mechanism is set on the workbench 1 to support and guide the saw blade.

[0035] Example 2

[0036] like Figure 5 As shown, the saw blade bending device proposed in this utility model, compared with Embodiment 1, further discloses the structure of the drive assembly; the drive assembly includes a drive motor 321, a gearbox 322, and a drive roller 323; the drive motor 321 is fixedly connected to the mounting frame 31, the drive motor 321 is a variable frequency motor, and is connected to the control system and power supply through wires; the gearbox 322 is fixedly connected to the mounting frame 31; the drive roller 323 is rotatably disposed within the mounting frame 31; the output end of the drive motor 321 is connected to the input end of the gearbox 322, and the output end of the drive roller 323 is connected to the output end of the gearbox 322.

[0037] Example 3

[0038] like Figure 5As shown, the saw blade bending device proposed in this utility model, compared with Embodiment 2, further discloses the structure of the follower component; the follower component includes a movable seat 331, a follower roller 332, a threaded sleeve 333, and a threaded rod 334; the movable seat 331 is slidably disposed in the mounting frame 31, the follower roller 332 is rotatably disposed at the bottom of the movable seat 331 through a support block, the threaded sleeve 333 is fixedly connected to the mounting frame 31, the threaded rod 334 passes through the threaded sleeve 333 and the mounting frame 31 and is threadedly connected to the threaded sleeve 333, and the bottom end of the threaded rod 334 is rotatably connected to the movable seat 331.

[0039] Example 4

[0040] like Figure 2-4 As shown, the saw blade bending device proposed in this utility model, compared with Embodiment 3, specifically discloses the structure of the limiting components; each limiting component includes a limiting gear 441, a fixed plate 442, a movable rod 443, a limiting toothed plate 444, and a contact spring 445; the limiting gear 441 is fixedly connected to the mounting shaft 42, the fixed plate 442 is fixedly connected to the adjusting frame 43, the movable rod 443 passes through the fixed plate 442 and is slidably connected to the fixed plate 442, the limiting toothed plate 444 is fixedly connected to the movable rod 443, one end of the contact spring 445 is fixedly connected to the fixed plate 442, and the other end of the contact spring 445 is fixedly connected to the limiting toothed plate 444. Under the action of the contact spring 445, the limiting toothed plate 444 engages with the teeth of the limiting gear 441. The movable rods 443 of the two sets of limiting components are fixedly connected by an adjusting rod 46. The adjusting frame 43 is provided with a movable groove 47, and the adjusting rod 46 passes through the adjusting frame 43 through the movable groove 47.

[0041] Example 5

[0042] like Figure 1-2 As shown, the present invention discloses a saw blade bending device. Compared with embodiment four, this embodiment also specifically discloses the structure of the guiding mechanism. The guiding mechanism includes a guiding frame 61 and a guiding roller 62. The guiding frame 61 is fixedly connected to the top of the workbench 1. Multiple guiding rollers 62 are provided, and the guiding rollers 62 are detachably arranged in the guiding frame 61.

[0043] Place the saw blade to be bent onto the workbench 1. The saw blade passes through the drive roller 323 and the follower roller 332. Rotate the threaded rod 334 to move the movable seat 331. The movement of the movable seat 331 adjusts the distance between the follower roller 332 and the drive roller 323 to a suitable size. Adjust the position of the adjusting roller 45 according to the bending requirements. Pull the adjusting rod 46, which in turn moves the limiting tooth plate 444 through the movable rod 443, disengaging it from the teeth of the limiting gear 441. Rotate the adjusting frame 43 to move the adjusting roller 45. After the adjusting roller 45 is adjusted to the appropriate position, the adjusting rod 46 is released. The limiting tooth plate 444, under the action of the elastic force of the contact spring 445, is in contact with the limiting gear 441, which limits and fixes the adjusting frame 43 and the adjusting roller 45. The drive motor 321 works to drive the drive roller 323 to rotate through the gearbox 322. The rotation of the drive roller 323, in conjunction with the follower roller 332, drives the saw blade to move. The saw blade bends to a certain arc under the cooperation of the adjusting roller 45, the drive roller 323 and the follower roller 332.

[0044] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A saw blade bending device, characterized in that, include: The workbench (1) has a support platform (2) fixedly connected to its top by a support block; The drive mechanism is set on the worktable (1) and is located on one side of the support platform (2) to drive the saw blade movement. The drive mechanism includes a mounting frame (31), a drive assembly, and a follower assembly; the mounting frame (31) is fixedly connected to the worktable (1), the drive assembly is set inside the mounting frame (31), the follower assembly is set inside the mounting frame (31), and the working end of the drive assembly and the working end of the follower assembly cooperate to drive the saw blade movement; The adjustment mechanism is set on the worktable (1). The adjustment mechanism works with the drive mechanism to adjust the bending arc of the saw blade. The adjustment mechanism includes a support rod (41), a mounting shaft (42), an adjustment frame (43), an adjustment roller (45), and a limiting assembly. There are two support rods (41), and the bottom ends of the two support rods (41) are fixedly connected to the worktable (1). There are two mounting shafts (42) and they correspond one-to-one with the support rods (41). The mounting shafts (42) are fixedly connected to the support rods (41). The adjustment frame (43) is rotatably connected to the mounting shafts (42). The adjustment roller (45) is rotatably connected to the adjustment frame (43). There are two sets of limiting assemblies and they correspond one-to-one with the mounting shafts (42). One end of the limiting assembly is connected to the adjustment frame (43), and the other end of the limiting assembly is connected to the mounting shaft (42). A support frame (5) is set on one side of the workbench (1) to support the saw blade; The guiding mechanism is set on the workbench (1) to support and guide the saw blade.

2. The saw blade bending device according to claim 1, characterized in that, The drive assembly includes a drive motor (321), a gearbox (322), and a drive roller (323); the drive motor (321) is fixedly connected to the mounting frame (31), the gearbox (322) is fixedly connected to the mounting frame (31), the drive roller (323) is rotatably disposed within the mounting frame (31), the output end of the drive motor (321) is connected to the input end of the gearbox (322), and the output end of the drive roller (323) is connected to the output end of the gearbox (322).

3. A saw blade bending device according to claim 1, characterized in that, The follower assembly includes a movable seat (331), a follower roller (332), a threaded sleeve (333), and a threaded rod (334). The movable seat (331) is slidably disposed in the mounting frame (31). The follower roller (332) is rotatably disposed at the bottom of the movable seat (331) via a support block. The threaded sleeve (333) is fixedly connected to the mounting frame (31). The threaded rod (334) passes through the threaded sleeve (333) and the mounting frame (31) and is threadedly connected to the threaded sleeve (333). The bottom end of the threaded rod (334) is rotatably connected to the movable seat (331).

4. A saw blade bending device according to claim 1, characterized in that, Each set of limiting components includes a limiting gear (441), a fixed plate (442), a movable rod (443), a limiting tooth plate (444), and a contact spring (445). The limiting gear (441) is fixedly connected to the mounting shaft (42), the fixed plate (442) is fixedly connected to the adjusting frame (43), the movable rod (443) passes through the fixed plate (442) and is slidably connected to the fixed plate (442), the limiting tooth plate (444) is fixedly connected to the movable rod (443), one end of the contact spring (445) is fixedly connected to the fixed plate (442), and the other end of the contact spring (445) is fixedly connected to the limiting tooth plate (444). The limiting tooth plate (444) is engaged with the teeth of the limiting gear (441) under the action of the contact spring (445).

5. A saw blade bending device according to claim 4, characterized in that, The movable rods (443) of the two sets of limiting components are fixedly connected by an adjusting rod (46). The adjusting frame (43) has a movable slot (47) through it, and the adjusting rod (46) passes through the adjusting frame (43) through the movable slot (47).

6. A saw blade bending device according to claim 1, characterized in that, The guiding mechanism includes a guide frame (61) and guide rollers (62); the guide frame (61) is fixedly connected to the top of the worktable (1), and multiple guide rollers (62) are provided, which are detachably installed inside the guide frame (61).

Images