Industrial ceramic body batching device

Abstract

The utility model relates to the technical field of ceramic tile production, in particular to an industrial ceramic green body batching device which is characterized in that a stirring mechanism for mixing materials is connected to a shell, a material guide pipe is communicated with the upper end of one side of the shell, a box body is communicated with the upper end of the material guide pipe, a feeding hopper is communicated with the upper end of the box body, and a supporting plate is fixedly connected with the bottom end of the box body; and a tooth roller crusher for crushing materials is connected in the box body. Squeezed mud is guided into the feeding hopper, the squeezed mud in the feeding hopper falls downwards and falls on the tooth roller crusher, the tooth roller crusher crushes the squeezed mud after being started, the size of the squeezed mud is reduced, the crushed squeezed mud is guided into the shell through the material guiding pipe, and therefore the size of the squeezed mud is reduced. After the stirring mechanism is started, raw materials in the shell are stirred and mixed, squeezed mud is crushed through the tooth roller crusher, the size of the squeezed mud is reduced, and then the squeezed mud is mixed with washing mud, so that the mixing effect of the materials is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile production technology, and in particular to an industrial ceramic blank batching device. Background Technology

[0002] Industrial ceramic blanks refer to unsintered ceramic semi-finished products prepared by mixing raw materials and forming (such as pressing, slip casting, extrusion, etc.). They are an intermediate state in the ceramic product manufacturing process and need to be sintered at high temperature to obtain the final properties.

[0003] During the production of ceramic tile blanks, a batching device is required to mix and batch the raw materials for ceramic tiles. In order to utilize waste materials, reduce firing temperature, and reduce energy consumption, washed clay and precipitated pressed clay are used as raw materials for ceramic tile blanks. When mixing washed clay and precipitated pressed clay, the high fluidity of washed clay and the high viscosity of pressed clay, along with their significant differences in physical properties, can easily lead to uneven composition, resulting in uneven mixing, reduced body strength, and sintering quality. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies, such as the high fluidity of washed clay and the high viscosity of pressed clay, which result in significant differences in their physical properties and uneven composition, leading to inconsistent mixing. This invention proposes an industrial ceramic blank batching device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Design an industrial ceramic green body batching device, including a shell, a stirring mechanism for mixing materials connected to the shell, a guide pipe connected to the upper end of one side of the shell, a box connected to the upper end of the guide pipe, a feed hopper connected to the upper end of the box, a support plate fixedly connected to the bottom end of the box, one end of the support plate fixedly connected to the shell, and a toothed roller crusher for crushing materials connected inside the box.

[0007] Preferably, two parallel guide frames are fixedly connected to the upper interior of the housing, and the bottom outlet of the feed hopper is located between the two guide frames.

[0008] Preferably, both guide frames have a guide ramp on their opposite sides.

[0009] Preferably, a screening mechanism is connected inside the feed pipe. The screening mechanism includes a mounting plate, which is fixedly connected to a support plate. A limit plate is slidably inserted into the mounting plate. A movable plate is fixedly connected to the upper end of the limit plate. A spring is fixedly connected to the bottom end of the movable plate. One end of the spring is fixedly connected to the mounting plate. A vibration motor is fixedly connected to the upper end of the movable plate. A connecting rod is connected to the upper end of the movable plate. One end of the connecting rod extends into the feed pipe and is fixedly connected to a screening component.

[0010] Preferably, the springs are provided in a plurality of symmetrical arrangements on both sides of the bottom end of the movable plate.

[0011] Preferably, the screening component includes a fixing rod, one end of which is fixedly connected to a connecting rod, and the other end of which is fixedly connected to a fixing frame. The fixing frame cooperates with the feed guide tube, and a filter screen is fixedly connected to the fixing frame.

[0012] Preferably, the upper end of the fixing frame has an inclined surface.

[0013] Preferably, an installation groove is provided on the outer wall of the fixing frame, and a sealing ring is connected in the installation groove, the sealing ring being in contact with the inner wall of the guide tube.

[0014] The industrial ceramic green body batching device proposed in this utility model has the following advantages:

[0015] The pressed mud is fed into the hopper and falls downwards onto the toothed roller crusher. After the toothed roller crusher starts, it crushes the pressed mud, reducing its volume. The crushed pressed mud is then fed into the shell through the feed pipe. After the stirring mechanism starts, it stirs and mixes the raw materials in the shell. After the pressed mud is crushed by the toothed roller crusher, its volume is reduced, and then it is mixed with washed mud, thereby improving the mixing effect of the materials. Attached Figure Description

[0016] Figure 1 This utility model provides a schematic diagram of the structure of an industrial ceramic blank batching device. Figure 1 ;

[0017] Figure 2 This utility model provides a schematic diagram of the structure of an industrial ceramic blank batching device. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the connection between the feed pipe and the screening mechanism in an industrial ceramic green body batching device proposed in this utility model;

[0019] Figure 4This is a cross-sectional view of the connection between the feed pipe and the screening mechanism in an industrial ceramic green body batching device proposed in this utility model.

[0020] Figure 5 for Figure 4 A magnified schematic diagram of the structure at point A above.

[0021] In the diagram: 1. Shell; 2. Agitator; 3. Feed pipe; 4. Box; 5. Feed hopper; 6. Toothed roller crusher; 7. Guide frame; 8. Support plate; 9. Screening mechanism; 91. Mounting plate; 92. Limiting plate; 93. Movable plate; 94. Spring; 95. Vibration motor; 96. Connecting rod; 97. Fixing rod; 98. Fixing frame; 99. Filter screen; 910. Sealing ring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example 1: Refer to Figure 1-3 An industrial ceramic blank batching device includes a shell 1, a stirring mechanism 2 for mixing materials connected to the shell 1, a guide pipe 3 connected to the upper end of one side of the shell 1, a box 4 connected to the upper end of the guide pipe 3, a feed hopper 5 connected to the upper end of the box 4, two parallel guide frames 7 fixedly connected to the upper end of the inside of the box 4, the bottom outlet of the feed hopper 5 located between the two guide frames 7, and a guide slope opened on the opposite side of the two guide frames 7, a support plate 8 fixedly connected to the bottom end of the box 4, one end of the support plate 8 fixedly connected to the shell 1, and a toothed roller crusher 6 for crushing materials connected inside the box 4.

[0024] Work process:

[0025] The washed mud is introduced into the shell 1, and the pressed mud is introduced into the feed hopper 5. The pressed mud in the feed hopper 5 falls downwards and is guided by the two guide frames 7, so that the introduced pressed mud falls onto the toothed roller crusher 6. After the toothed roller crusher 6 starts, it crushes the pressed mud and reduces its volume. The crushed pressed mud falls to the bottom of the box 4. The pressed mud at the bottom of the box 4 is introduced into the shell 1 through the guide pipe 3. After the stirring mechanism 2 starts, it stirs and mixes the raw materials in the shell 1. After the pressed mud is crushed by the toothed roller crusher 6, its volume is reduced, and then it is mixed with the washed mud, thereby improving the mixing effect of the materials.

[0026] Example 2: After the pressed mud is crushed by the toothed roller crusher 6, a small amount of large-particle pressed mud remains in the crushed pressed mud. These large-particle pressed mud fall into the shell 1, reducing the mixing effect of the material. (Refer to...) Figure 3-5 As another preferred embodiment of this utility model, the difference from embodiment 1 is that a screening mechanism 9 is connected inside the feed tube 3. The screening mechanism 9 includes a mounting plate 91, which is fixedly connected to the support plate 8. A limiting plate 92 is slidably inserted into the mounting plate 91. A movable plate 93 is fixedly connected to the upper end of the limiting plate 92. A spring 94 is fixedly connected to the bottom end of the movable plate 93. One end of the spring 94 is fixedly connected to the mounting plate 91. Several springs 94 are provided and symmetrically arranged on both sides of the bottom end of the movable plate 93. A vibration motor 95 is fixedly connected to the upper end of the movable plate 93. A connecting rod 96 is connected to the upper end of the movable plate 93. One end of the connecting rod 96 extends into the feed tube 3 and is fixedly connected to a screening component.

[0027] The screening component includes a fixed rod 97, one end of which is fixedly connected to a connecting rod 96, and the other end of which is fixedly connected to a fixed frame 98. The fixed frame 98 cooperates with the guide pipe 3. The upper end of the fixed frame 98 has an inclined surface, and a filter screen 99 is fixedly connected to the fixed frame 98. An installation groove is provided on the outer wall of the fixed frame 98, and a sealing ring 910 is connected in the installation groove. The sealing ring 910 contacts the inner wall of the guide pipe 3.

[0028] When the vibration motor 95 is powered on, it generates vibration, which compresses the movable plate 93. Under the guidance of the limiting plate 92, the movable plate 93 compresses the spring 94. The spring 94 generates elastic force after being compressed. With the cooperation of the spring 94 and the vibration motor 95, the movable plate 93 moves in the vertical direction. The movable plate 93 drives the connecting rod 96 to move. The connecting rod 96 drives the fixed frame 98 to move through the fixed rod 97. The fixed frame 98 drives the spring 94 to vibrate. The crushed pressed mud falls onto the filter screen 99. The filter screen 99 screens the large particles of pressed mud to prevent them from entering the shell 1, thereby improving the mixing effect of the material.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An industrial ceramic blank batching device, comprising a housing (1), wherein a stirring mechanism (2) for mixing materials is connected to the housing (1), characterized in that, in: The upper end of one side of the shell (1) is connected to a guide pipe (3), the upper end of the guide pipe (3) is connected to a box (4), the upper end of the box (4) is connected to a feed hopper (5), the bottom end of the box (4) is fixedly connected to a support plate (8), one end of the support plate (8) is fixedly connected to the shell (1), and a toothed roller crusher (6) for material crushing is connected inside the box (4). The feed pipe (3) is connected to a screening mechanism (9). The screening mechanism (9) includes a mounting plate (91). The mounting plate (91) is fixedly connected to a support plate (8). A limiting plate (92) is slidably inserted into the mounting plate (91). A movable plate (93) is fixedly connected to the upper end of the limiting plate (92). A spring (94) is fixedly connected to the bottom end of the movable plate (93). One end of the spring (94) is fixedly connected to the mounting plate (91). A vibration motor (95) is fixedly connected to the upper end of the movable plate (93). A connecting rod (96) is connected to the upper end of the movable plate (93). One end of the connecting rod (96) extends into the feed pipe (3) and is fixedly connected to a screening component.

2. The industrial ceramic green body batching device according to claim 1, characterized in that, The upper part of the box (4) is fixedly connected to two parallel guide frames (7), and the bottom outlet of the feed hopper (5) is located between the two guide frames (7).

3. The industrial ceramic green body batching device according to claim 2, characterized in that, Both guide frames (7) have a guide slope on their opposite sides.

4. The industrial ceramic green body batching device according to claim 1, characterized in that, The springs (94) are provided in several and symmetrically arranged on both sides of the bottom end of the movable plate (93).

5. The industrial ceramic green body batching device according to claim 1, characterized in that, The screening component includes a fixed rod (97), one end of which is fixedly connected to a connecting rod (96), and the other end of which is fixedly connected to a fixed frame (98). The fixed frame (98) cooperates with the feed pipe (3), and a filter screen (99) is fixedly connected to the fixed frame (98).

6. The industrial ceramic green body batching device according to claim 5, characterized in that, The upper end of the fixed frame (98) is provided with a slope.

7. The industrial ceramic green body batching device according to claim 6, characterized in that, An installation groove is provided on the outer wall of the fixed frame (98), and a sealing ring (910) is connected in the installation groove. The sealing ring (910) is in contact with the inner wall of the guide tube (3).

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