Anti-segregation batching device of dry-mixed mortar production line

By introducing dust-reducing components into the anti-segregation batching device of the dry-mixed mortar production line, the problem of dust permeating around the feed inlet was solved, achieving clean production and convenient maintenance.

CN224239969UActive Publication Date: 2026-05-15JIANGSU JUNSHENG INTELLIGENT EQUIP TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU JUNSHENG INTELLIGENT EQUIP TECH CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

When the anti-segregation batching device of the dry-mixed mortar production line is feeding materials, dust fills the area around the feed inlet, affecting the environment.

Method used

The main body of the device is designed, which includes a support frame, a drive component, a material cylinder, a feed port, a discharge port, a connecting frame, a support plate, and a connecting block. It is also equipped with a dust suppression component, which includes a spray pipe, a spray head, a connecting pipe, a water pump, and a water tank. The device suppresses dust by spraying water to prevent dust from spreading.

Benefits of technology

It effectively avoids dust dispersion during the feeding process, keeps the area around the feed inlet clean, ensures stable operation of the device, and facilitates cleaning and maintenance of the spray heads.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224239969U_ABST
    Figure CN224239969U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of anti-segregation batching devices, in particular to an anti-segregation batching device of a dry-mixed mortar production line, which comprises a device main body used for mixing and anti-segregation of dry-mixed mortar raw materials, the device main body comprises a support frame, a driving piece, a charging barrel, a feeding hole and a discharging hole, the charging barrel is arranged in the support frame, and the driving piece is arranged in the charging barrel. One end of the charging barrel is provided with a driving part used for providing driving force for the device body, the other end of the charging barrel is fixedly connected with a feeding port, the bottom of the charging barrel is fixedly connected with a discharging port, the top of the feeding port is fixedly connected with a connecting frame, the two sides of the connecting frame are fixedly connected with supporting plates, and one side of each supporting plate is fixedly connected with a connecting block. According to the dust removal device, through the arranged dust removal assembly, water spraying and dust removal treatment can be conveniently conducted on dust pervading around the feeding port, and through the arranged disassembly assembly, the blocked spraying head can be conveniently cleaned after being disassembled.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of anti-segregation batching devices, specifically an anti-segregation batching device for a dry-mixed mortar production line. Background Technology

[0002] Dry-mixed mortar is made by mixing dried and sieved fine aggregates, inorganic cementitious materials, and functional additives in precise proportions. A dry-mixed mortar production line is an equipment system used to produce dry-mixed mortar. An anti-segregation batching device is a device used to prevent material segregation during the mixing process. Segregation refers to the phenomenon of particles of different sizes in a material separating and aggregating during the mixing process, which affects the quality and uniformity of the material. The anti-segregation batching device effectively prevents material segregation through specific design and technical means, ensuring uniform mixing of the material.

[0003] When using the anti-segregation batching device, since the raw materials of dry-mixed mortar are granular materials such as sand and cement, dust spreads around the feed inlet when the raw materials are poured in, affecting the environment around the feed inlet. Therefore, in order to address the above problems, an anti-segregation batching device for dry-mixed mortar production line is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide an anti-segregation batching device for a dry-mixed mortar production line to solve the problem of dust spreading around the feed inlet during feeding.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A segregation prevention batching device for a dry-mixed mortar production line includes a main body for mixing and preventing segregation of dry-mixed mortar raw materials. The main body includes a support frame, a drive component, a material cylinder, an inlet, and an outlet. The material cylinder is housed within the support frame. One end of the material cylinder is equipped with a drive component for providing driving force to the main body. The other end of the material cylinder is fixedly connected to the inlet, and the bottom of the material cylinder is fixedly connected to the outlet. A connecting frame is fixedly connected to the top of the inlet, and support plates are fixedly connected to both sides of the connecting frame. A connecting block is fixedly connected to one side of each support plate, and a dust suppression component is provided on one side of the inlet. The dust suppression assembly includes a spray pipe, a spray head, a connecting pipe, a water pump, a water tank, a viewing port, and a diagonal brace. The top of the feed inlet is fixedly connected to the water tank, and the top of the water tank is connected to the water pump. A connecting pipe is installed on one side of the water pump, and several spray pipes pass through one side of the connecting pipe. A spray head is provided at one end of each spray pipe, and a disassembly assembly is provided on one side of each spray head. The disassembly assembly includes a pull plate, a limit rod, a moving plate, and a spring. The pull plate is attached to both sides of the spray head, and a limit rod is fixedly connected to the bottom of the pull plate. A moving plate is fixedly connected to the outside of the limit rod, and a spring is provided on the outside of the limit rod.

[0007] Preferably, a diagonal brace is fixedly connected between the water tank and the feed inlet, and a transparent viewing port is provided on the side of the water tank.

[0008] Preferably, the connecting block and the spray pipe near the support plate are fixedly connected, and the spray pipe is inclined and its outlet is aligned with the connecting frame.

[0009] Preferably, a sealing ring is fixedly connected to the inner wall of the spray head, and the sealing ring and the recess of the spray pipe are tightly fitted together.

[0010] Preferably, one side of the spray head is hollow, the movable plate and the hollow part of the spray head are slidably connected, and one end of the limiting rod is inserted into the hole of the spray pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] In this invention, the main body, support frame, drive component, material cylinder, inlet, outlet, connecting frame, support plate, and connecting block facilitate the support of the spray pipe. The dust suppression components, spray pipe, spray head, connecting pipe, water pump, and water tank facilitate water spraying to suppress dust around the inlet, preventing dust from spreading and affecting the surrounding environment during the feeding process. The visible port facilitates observation of the water usage in the water tank. The diagonal brace improves the stability of the water tank. The sealing ring enhances the sealing effect between the spray head and the spray pipe. The disassembly components, pull plate, limit rod, moving plate, and spring prevent the spray head from clogging due to the risk of blockage at the spray nozzle in dusty environments. In case of blockage, the spray head can be disassembled for cleaning. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the dust suppression component structure of this utility model;

[0015] Figure 3 This utility model Figure 2 A schematic diagram of the structure at point A;

[0016] Figure 4 This is a schematic diagram of the spray head installation structure of this utility model;

[0017] Figure 5 This utility model Figure 4 A schematic diagram of the structure at point B.

[0018] In the diagram: 1. Main body of the device; 11. Support frame; 12. Drive component; 13. Material cylinder; 14. Inlet; 15. Outlet; 2. Connecting frame; 3. Support plate; 4. Connecting block; 5. Dust suppression component; 51. Spray pipe; 52. Spray head; 53. Connecting pipe; 54. Water pump; 55. Water tank; 56. Viewing port; 57. Diagonal brace; 6. Sealing ring; 7. Disassembly component; 71. Pulling plate; 72. Limiting rod; 73. Moving plate; 74. Spring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0021] Please see Figure 1-5 This utility model provides a technical solution:

[0022] A segregation prevention batching device for a dry-mixed mortar production line includes a main body 1 for mixing and preventing segregation of dry-mixed mortar raw materials. The main body 1 includes a support frame 11, a drive component 12, a material cylinder 13, an inlet 14, and an outlet 15. The material cylinder 13 is housed inside the support frame 11. One end of the material cylinder 13 is provided with the drive component 12 for providing driving force to the main body 1. The other end of the material cylinder 13 is fixedly connected to the inlet 14. The outlet 15 is fixedly connected to the bottom of the material cylinder 13. A connecting frame 2 is fixedly connected to the top of the inlet 14. Support plates 3 are fixedly connected to both sides of the connecting frame 2. A connecting block 4 is fixedly connected to one side of the support plate 3. A dust suppression component 5 is provided on one side of the inlet 14. The dust suppression component 5 includes a spray pipe 51, a spray head 52, a connecting pipe 53, a water pump 54, a water tank 55, a viewing port 56, and an inclined plate. A water tank 55 is fixedly connected to the top of the feed inlet 14, and a water pump 54 is connected to the top of the water tank 55. A connecting pipe 53 is installed on one side of the water pump 54, and several spray pipes 51 pass through one side of the connecting pipe 53. A spray head 52 is provided at one end of the spray pipe 51, and a disassembly assembly 7 is provided on one side of the spray head 52. The disassembly assembly 7 includes a pull plate 71, a limit rod 72, a moving plate 73, and a spring 74. The pull plate 71 is attached to both sides of the spray head 52, and the limit rod 72 is fixedly connected to the bottom of the pull plate 71. The moving plate 73 is fixedly connected to the outside of the limit rod 72, and the spring 74 is provided on the outside of the limit rod 72. The dust suppression assembly 5 facilitates the spraying of water to suppress dust around the feed inlet 14, and the disassembly assembly 7 facilitates the disassembly and cleaning of the clogged spray head 52.

[0023] A diagonal brace 57 is fixedly connected between the water tank 55 and the feed inlet 14. The side of the water tank 55 is provided with a transparent viewing port 56, which facilitates the support of the water tank 55 and the observation of the water usage in the water tank 55. The connecting block 4 is fixedly connected to the spray pipe 51 near the support plate 3. The spray pipe 51 is inclined and the outlet is aligned with the connecting frame 2, which facilitates the use of the spray pipe 51. A sealing ring 6 is fixedly connected to the inner wall of the spray head 52. The sealing ring 6 fits tightly with the recess of the spray pipe 51, which facilitates the sealing between the spray head 52 and the spray pipe 51. One side of the spray head 52 is hollow. The moving plate 73 is slidably connected to the hollow part of the spray head 52. One end of the limiting rod 72 is inserted into the hole of the spray pipe 51, which facilitates the fixing of the spray head 52 after installation.

[0024] Workflow: During operation, the equipment is powered by an external power source. When using the anti-segregation batching device for the dry-mixed mortar production line, first place the main body 1 of the device in a suitable position. During feeding, the raw materials of the dry-mixed mortar enter the inside of the material cylinder 13 through the feed inlet 14. At this time, the main body 1 of the device is started and put into working condition. The drive component 12 provides driving force for the entire main body 1 of the device, and the material cylinder 13 is in a rotating state, mixing the raw materials while performing anti-segregation treatment. If dust is scattered around the feed inlet 14 during the feeding process, the user can start the water pump 54. The water pump 54 draws water from the water tank 55 into the connecting pipe 53, then through the spray pipe 51, and finally sprays it out from the spray head 52 to spray water and reduce dust. The water usage in the water tank 55 can be observed through the viewing port 56. When the water volume is low, water can be added through the water inlet at the top of the water tank 55. The evenly mixed raw materials fall through the discharge port 15. Usually, a conveyor belt is set below the discharge port 15 for easy access. The mixed raw materials are transported to the next process. Since the spray head 52 is close to the feed inlet 14, dust can easily clog the spray head 52. At this time, the spray head 52 needs to be disassembled and cleaned. The user holds the pull plate 71 and moves it outward, which drives the limit rod 72 and the moving plate 73 to move in the same direction. The spring 74 is compressed until the limit rod 72 is away from the spray pipe 51. At this time, the spray head 52 can be moved to one side. During the movement, the sealing ring 6 is squeezed until it is completely away from the spray pipe 51, thus disassembling the spray head 52. After cleaning, the spray head 52 can be inserted into the appropriate position of the spray pipe 51 and the pull plate 71 is released. Under the action of the spring 74, the limit rod 72 is pushed into the spray pipe 51, thus installing the spray head 52. The dust suppression component 5 facilitates the spraying of water to suppress dust around the feed inlet 14. The disassembly component 7 facilitates the disassembly and cleaning of the clogged spray head 52.

[0025] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A batching device for preventing segregation in a dry-mixed mortar production line, comprising a main body (1) for mixing and preventing segregation of dry-mixed mortar raw materials, characterized in that: The main body (1) of the device includes a support frame (11), a drive component (12), a material cylinder (13), an inlet (14), and an outlet (15). The material cylinder (13) is provided inside the support frame (11). One end of the material cylinder (13) is provided with a drive component (12) for providing driving force to the main body (1). The inlet (14) is fixedly connected to the other end of the material cylinder (13). The outlet (15) is fixedly connected to the bottom of the material cylinder (13). A connecting frame (2) is fixedly connected to the top of the inlet (14). Support plates (3) are fixedly connected to both sides of the connecting frame (2). A connecting block (4) is fixedly connected to one side of the support plate (3). A dust suppression component (5) is provided on one side of the inlet (14). The dust suppression component (5) includes a spray pipe (51), a spray head (52), a connecting pipe (53), a water pump (54), and a water supply system. The container (55), the viewing port (56), and the diagonal brace (57) are provided. A water tank (55) is fixedly connected to the top of the feed inlet (14). A water pump (54) is connected to the top of the water tank (55). A connecting pipe (53) is installed on one side of the water pump (54). Several spray pipes (51) pass through one side of the connecting pipe (53). A spray head (52) is provided at one end of the spray pipe (51). A disassembly assembly (7) is provided on one side of the spray head (52). The disassembly assembly (7) includes a pull plate (71), a limit rod (72), a moving plate (73), and a spring (74). The pull plate (71) is attached to both sides of the spray head (52). A limit rod (72) is fixedly connected to the bottom of the pull plate (71). A moving plate (73) is fixedly connected to the outside of the limit rod (72). A spring (74) is provided on the outside of the limit rod (72).

2. The anti-segregation batching device for a dry-mixed mortar production line according to claim 1, characterized in that: A diagonal brace (57) is fixedly connected between the water tank (55) and the feed inlet (14), and a transparent viewing port (56) is provided on the side of the water tank (55).

3. The anti-segregation batching device for a dry-mixed mortar production line according to claim 1, characterized in that: The connecting block (4) and the spray pipe (51) near the support plate (3) are fixedly connected. The spray pipe (51) is inclined and its outlet is aligned with the connecting frame (2).

4. The anti-segregation batching device for a dry-mixed mortar production line according to claim 1, characterized in that: A sealing ring (6) is fixedly connected to the inner wall of the spray head (52), and the sealing ring (6) and the recess of the spray pipe (51) fit tightly together.

5. The anti-segregation batching device for a dry-mixed mortar production line according to claim 1, characterized in that: The spray head (52) is hollow on one side, and the movable plate (73) and the spray head (52) are slidably connected at the hollow part. One end of the limiting rod (72) is inserted into the hole of the spray pipe (51).