Automatic batching system

Abstract

The utility model relates to an automatic batching system. The automatic batching system comprises a dust removal system, a plurality of storage tanks, a plurality of powder conveyors, a plurality of weighing modules, a dust removal cover body and a supporting structure, the dust removal system comprises a dust removal pipeline and a filter cartridge dust remover, and the dust removal pipeline is communicated with the storage tank; the plurality of storage tanks are arranged along the platform, and an actuator ball valve is arranged at the bottom of each storage tank; a discharge port of each storage tank is connected with a powder conveyor, an outlet of each powder conveyor is connected with a conveying pipe, and the bottom ends of the conveying pipes are close to each other; each material storage tank is correspondingly provided with a weighing module; the dust removal cover body surrounds the periphery of the powder conveyor and is communicated with the dust removal system; the supporting structure comprises a steel structure support for fixing the platform. A dust removal system, a high-precision weighing unit and a closed conveying structure are integrated through modular design, and dust-free, precise and automatic powder batching is achieved.

Description

Technical Field

[0001] This utility model belongs to the technical field of automated powder production equipment, specifically relating to an automatic batching system with dust removal function. Background Technology

[0002] Traditional batching equipment has the following problems in the powder production process:

[0003] Severe dust pollution: Open feeding and conveying systems can easily lead to dust spillage, polluting the environment and endangering the health of operators;

[0004] Dispersed structure: Storage tanks, conveyors and other components are arranged independently, which occupies a large area and is difficult to maintain;

[0005] Low level of automation: It relies on manual adjustment of valves and monitoring of weighing, which is inefficient and prone to errors.

[0006] Therefore, there is an urgent need for an automated batching equipment that integrates dust removal, high-precision weighing, and a compact layout. Utility Model Content

[0007] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide an automatic batching system that integrates a dust removal system, a high-precision weighing unit and a closed conveying structure through modular design, so as to achieve dust-free, precise and automated batching of powder materials.

[0008] The technical solution adopted by this utility model to solve the technical problem is:

[0009] An automatic batching system includes: a dust removal system, multiple storage tanks, multiple powder conveyors, multiple weighing modules, a dust removal hood, and a supporting structure. The dust removal system includes dust removal pipes and cartridge dust collectors, the dust removal pipes being connected to the storage tanks; multiple storage tanks are arranged along a platform, each storage tank having an actuator ball valve at its bottom; a powder conveyor is connected to the outlet of each storage tank, and a conveying pipe is connected to the outlet of each powder conveyor, with the bottom ends of multiple conveying pipes converging; a weighing module is installed corresponding to each storage tank; the dust removal hood surrounds the powder conveyors and is connected to the dust removal system; the supporting structure includes a steel structure support for fixing the platform.

[0010] Furthermore, the actuator ball valve is a pneumatic actuator ball valve.

[0011] Furthermore, the weighing module is a high-precision weighing sensor.

[0012] Furthermore, it also includes a PLC control system, which is electrically connected to the actuator ball valve, powder conveyor, and weighing module.

[0013] Furthermore, it also includes stairs and a connecting platform, with safety railings installed on the outside of the stairs.

[0014] Furthermore, the cartridge dust collector is located on the top of the platform.

[0015] Furthermore, the steel structure support includes columns and diagonal braces.

[0016] Furthermore, the platform is a steel frame structure, with its bottom fixed to the ground by columns.

[0017] The advantages and positive effects of this utility model are:

[0018] This utility model uses PLC control to achieve unmanned operation, the dust removal system covers the entire process, and high-precision weighing sensors are used to ensure high measurement accuracy. The modular layout reduces the floor space by more than 30%. Attached Figure Description

[0019] Figure 1 This is the front view of the present invention;

[0020] Figure 2 This is a side view of the present invention;

[0021] Figure 3 This is a top view of the present invention; Detailed Implementation

[0022] The present invention will be further described in detail below through specific embodiments. The following embodiments are only descriptive and not limiting, and should not be used to limit the protection scope of the present invention.

[0023] An automatic batching system includes: a dust removal system, multiple storage tanks 4, multiple powder conveyors 7, multiple weighing modules 5, a dust removal hood and a supporting structure.

[0024] The dust removal system includes a dust removal pipe 1 and a cartridge dust collector 2, wherein the dust removal pipe 1 is connected to a storage tank 4.

[0025] Multiple storage tanks 4 are arranged along the platform 6, and each storage tank 4 is equipped with an actuator ball valve 3 at its bottom; the actuator ball valve 3 is a pneumatic actuator ball valve.

[0026] Multiple powder conveyors 7 are connected to the discharge port of each storage tank 4, and each powder conveyor 7 is connected to a conveying pipe 9 at its outlet. The bottom ends of the multiple conveying pipes 9 are close together.

[0027] Each storage tank 4 is equipped with a corresponding weighing module 5, which is a high-precision weighing sensor.

[0028] The dust collector hood surrounds the powder conveyor 7 and is connected to the dust collection system;

[0029] The supporting structure includes a steel structure support for fixing the platform 6, which includes columns and diagonal braces. The platform 6 is a steel frame structure, with its bottom fixed to the ground by columns. A staircase 8 is connected to one side of the platform 6, and a safety railing is installed on the outside of the staircase 8. The cartridge dust collector 2 is located on top of the platform 6.

[0030] The PLC control system is electrically connected to the actuator ball valve 3, the powder conveyor 7, and the weighing module 5.

[0031] Control logic:

[0032] Operators input the formula through the HMI interface, and the PLC sends a command to open the ball valve of the target storage tank;

[0033] The weighing module monitors the weight in real time, closes the ball valve when the set value is reached, and triggers an alarm if the error exceeds the limit.

[0034] Powders of different weights flow out through the conveying pipe, and a material cart is placed below the conveying pipe. The powder enters the material cart to complete the batching process.

[0035] The cartridge dust collector is linked to the conveyor motor. It runs automatically after the equipment starts and shuts down with a delay to remove residual dust.

[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model, and these all fall within the protection scope of the present utility model.

Claims

1. An automatic batching system, characterized in that, include: The dust removal system includes a dust removal pipe (1) and a cartridge dust collector (2), wherein the dust removal pipe (1) is connected to a storage tank (4); Multiple storage tanks (4) are arranged along the platform (6), and each storage tank (4) is equipped with an actuator ball valve (3) at the bottom; Multiple powder conveyors (7) are connected to the outlet of each storage tank (4), and each powder conveyor (7) is connected to a conveying pipe (9) at its outlet. The bottom ends of the multiple conveying pipes (9) are close together. Multiple weighing modules (5), one weighing module (5) is installed for each storage tank (4); A dust collector hood surrounds the powder conveyor (7) and is connected to the dust collection system; Support structure, including steel structure support for fixing platform (6).

2. The automatic batching system according to claim 1, characterized in that, The actuator ball valve (3) is a pneumatic actuator ball valve.

3. The automatic batching system according to claim 1, characterized in that, The weighing module (5) is a high-precision weighing sensor.

4. The automatic batching system according to claim 1, characterized in that, It also includes a PLC control system, which is electrically connected to the actuator ball valve (3), the powder conveyor (7), and the weighing module (5).

5. The automatic batching system according to claim 1, characterized in that, It also includes a staircase (8) and a connecting platform (6), with a safety railing installed on the outside of the staircase (8).

6. The automatic batching system according to claim 1, characterized in that, The cartridge dust collector (2) is located on top of the platform (6).

7. The automatic batching system according to claim 1, characterized in that, The steel structure support includes columns and diagonal braces.

8. The automatic batching system according to claim 1, characterized in that, The platform (6) is a steel frame structure, and its bottom is fixed to the ground by columns.

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