Sludge drying device with auxiliary dispersing structure

By designing a combined structure of a dispersion box and a heating cylinder, the problem of low drying efficiency caused by the lack of pre-separation of moisture in the sludge was solved, and efficient drying of the sludge was achieved.

CN224242919UActive Publication Date: 2026-05-15SHANGHAI DUOLI CONTROL ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI DUOLI CONTROL ENG CO LTD
Filing Date
2025-04-07
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing sludge drying equipment fails to effectively separate moisture in advance when the sludge contains a large amount of water, resulting in low drying efficiency.

Method used

A sludge drying device with an auxiliary dispersion structure was designed, including components such as a dispersion box, a heating cylinder, a stirring cylinder, a transmission gear, and a water outlet roller. The sludge is pretreated by the dispersion box, filtered by a filter baffle, drained by the water outlet roller, and dried by the heating cylinder.

Benefits of technology

It improves the efficiency of sludge drying, ensures effective water removal, and enhances the drying effect and the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment, in particular to a sludge drying device with an auxiliary dispersion structure, which comprises a heating barrel, two dispersion boxes are fixedly connected to the side surface of the upper end of the heating barrel, a driving motor is fixed on the upper surface of the heating barrel, and a stirring cylinder is arranged on the top surface of a cavity of the heating barrel. The inner wall of the cavity of the dispersion box body is fixedly connected with a filtering baffle plate, and the upper surface of the heating cylinder body is provided with a transmission gear. The sludge drying device with the auxiliary dispersing structure is provided with the dispersing box bodies and the heating barrel body, when the device works, raw materials are guided in through the two dispersing box bodies, the raw material circulation space is increased, sludge is prevented from blocking the feeding structure, the raw materials are subjected to water filtering through the two dispersing box bodies through a filtering baffle, and the water filtering efficiency is improved. And finally, the raw materials are guided into the heating cylinder body to be subjected to impurity drying treatment, and the drying efficiency of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of sludge treatment technology, specifically to a sludge drying device with an auxiliary dispersion structure. Background Technology

[0002] Wastewater treatment is the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. It utilizes suspended microbial flocs to treat wastewater, where organic matter is decomposed and utilized by microorganisms in activated sludge, transforming it into substances such as carbon dioxide and water. Sludge is both a product of wastewater treatment and can also have various impacts on the process. Sludge is generated during wastewater treatment, especially in physical sedimentation and biological treatment stages. The organic matter in the sludge can be processed into organic fertilizer for agricultural production. With the improvement of my country's wastewater treatment capacity, sludge production has increased significantly. Sludge contains a large number of pathogens and parasites, requiring drying for convenient collection and utilization.

[0003] Existing sludge drying equipment uses a stirring structure to agitate the sludge, thereby increasing the temperature uniformity. However, because the sludge contains a lot of water, without pre-separating the water, the water in the sludge cannot be dried effectively, affecting the drying efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a sludge drying device with an auxiliary dispersion structure to solve the problem mentioned in the background art that when the sludge contains a lot of water and the water is not separated in advance, the water in the sludge cannot be dried well, thus affecting the drying efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a sludge drying device with an auxiliary dispersion structure, comprising a heating cylinder, two dispersion boxes fixedly connected to its upper side surface, a drive motor fixedly mounted on the upper surface of the heating cylinder, a stirring cylinder provided on the top surface of the cavity of the heating cylinder, a filter baffle fixedly connected to the inner wall of the cavity of the dispersion box, a transmission gear provided on the upper surface of the heating cylinder, two linkage gears connected to the upper surface of the heating cylinder, a guide gear fixedly connected to the upper end of the shaft of the linkage gear, a first sprocket mounted on the upper end of the heating cylinder, a horizontal gear fixedly connected to the shaft of the first sprocket, a second sprocket mounted on the upper surface of the dispersion box, a third sprocket fixedly connected to one end of the shaft of the second sprocket, and a linkage extrusion mechanism mounted on the surface of the dispersion box, which installs a fourth sprocket and a water outlet pressure roller through a support baffle and extrudes and drains the sludge through the water outlet pressure roller.

[0006] Preferably, the upper surface of the dispersion box is provided with a feed inlet, the lower surface of the heating cylinder is provided with a discharge outlet, and the lower surface of the dispersion box is provided with a drainage outlet.

[0007] Using the above technical solution, the raw materials are pre-processed through the inlet of the dispersion box, then dried through the heating cylinder, and finally discharged through the outlet of the heating cylinder.

[0008] Preferably, the output end of the drive motor is fixed to the shaft of the transmission gear, the lower end of the transmission gear shaft penetrates the surface of the heating cylinder, and the lower end of the transmission gear shaft is fixedly connected to the shaft of the stirring cylinder. Both the stirring cylinder and the transmission gear are rotatably connected to the heating cylinder.

[0009] Using the above technical solution, the output end of the drive motor drives the transmission gear to rotate, and the transmission gear drives the stirring cylinder to rotate.

[0010] Preferably, the transmission gear is meshed with two linkage gears, the linkage gear is rotatably connected to the heating cylinder, the first sprocket is rotatably connected to the heating cylinder, and the guide gear is meshed with the horizontal gear.

[0011] Using the above technical solution, the transmission gear drives two linkage gears to rotate, which in turn drives the horizontal gear to rotate through the guide gear.

[0012] Preferably, a transmission chain is provided between the outer surface of the first sprocket and the outer surface of the third sprocket, and the second sprocket is rotatably connected to the dispersion box.

[0013] Using the above technical solution, the rotation of the horizontal gear drives the first sprocket to rotate, and the first sprocket drives the third sprocket to rotate through the transmission chain.

[0014] Preferably, the linkage extrusion mechanism includes a support baffle, which is installed through the upper surface of the dispersion box. A fourth sprocket is installed on the inner wall of the groove of the support baffle, and a water outlet pressure roller is arranged between the two support baffles.

[0015] By adopting the above technical solution, the fourth sprocket can be installed in its cavity through the support baffle, so that the water outlet pressure roller is supported between the two support baffles.

[0016] Preferably, the upper end of the groove of the support baffle is designed to be open, the fourth sprocket is rotatably connected to the support baffle, the fourth sprocket is correspondingly arranged to the second sprocket, a sprocket is arranged between the outer surface of the fourth sprocket and the outer surface of the second sprocket, the water outlet pressure roller is rotatably connected to the support baffle, and the rotating shaft of the water outlet pressure roller passes through the surface of the support baffle, and the rotating shaft of the water outlet pressure roller is fixedly connected to the rotating shaft of the fourth sprocket.

[0017] By adopting the above technical solution, the second sprocket and the sprocket drive the fourth sprocket to rotate, so that the two fourth sprockets drive the water outlet pressure roller to rotate, which facilitates the water outlet pressure roller to press the raw material.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the sludge drying device with an auxiliary dispersion structure:

[0019] 1. The device is equipped with a dispersion box and a heating cylinder. When the device is working, the raw material is introduced through the two dispersion boxes, which increases the space for raw material flow and prevents sludge from clogging the feeding structure. The two dispersion boxes filter water from the raw material through the filter baffles, which facilitates the pretreatment of the raw material to reduce moisture. Finally, the raw material is guided to the heating cylinder for dry treatment, which improves the drying efficiency of the device.

[0020] 2. Equipped with a water outlet pressure roller and support baffles, the water outlet pressure roller is installed between the two support baffles. The water outlet pressure roller squeezes the raw material passing over the surface of the filter baffle, effectively discharging excess water. The water is discharged through the lower end of the dispersion box, while the raw material flows towards the heating cylinder along the inclined surface of the filter baffle, improving the effect of the device in treating excess water.

[0021] 3. The device is equipped with a second and a third sprocket. During operation, the drive motor rotates the transmission gear and the stirring cylinder, facilitating the stirring of the raw materials and increasing drying efficiency. Simultaneously, the transmission gear drives the linkage gear, which in turn drives the horizontal gear and the first sprocket via the guide gear. The first sprocket drives the second and third sprockets via the transmission chain. Finally, the third sprocket drives the fourth sprocket and the water discharge roller via the transmission chain, improving the utilization rate of the drive motor. The linkage of the water discharge rollers on both sides enhances the squeezing effect on the raw materials, further removing moisture. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the connection between the heating cylinder and the drive motor of this utility model;

[0023] Figure 2 This is a three-dimensional structural diagram of the connection between the heating cylinder and the dispersion box of this utility model;

[0024] Figure 3 This is a three-dimensional structural diagram of the connection between the stirring cylinder and the transmission gear of this utility model;

[0025] Figure 4 This is a three-dimensional structural diagram of the connection between the linkage gear and the guide gear of this utility model;

[0026] Figure 5This is a three-dimensional structural diagram of the connection between the first sprocket and the horizontal gear of this utility model;

[0027] Figure 6 This is a three-dimensional structural diagram of the connection between the dispersion box and the supporting baffle of this utility model;

[0028] Figure 7 This is a three-dimensional structural diagram of the connection between the fourth sprocket and the water outlet pressure roller of this utility model.

[0029] In the diagram: 1. Heating cylinder; 2. Dispersion box; 3. Drive motor; 4. Stirring cylinder; 5. Filter baffle; 6. Transmission gear; 7. Linkage gear; 8. Guide gear; 9. First sprocket; 10. Horizontal gear; 11. Second sprocket; 12. Third sprocket; 13. Support baffle; 14. Fourth sprocket; 15. Water outlet pressure roller. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-7 This utility model provides a technical solution: a sludge drying device with an auxiliary dispersion structure, including a heating cylinder 1, a dispersion box 2, a drive motor 3, a stirring cylinder 4, a filter baffle 5, a transmission gear 6, a linkage gear 7, a guide gear 8, a first sprocket 9, a horizontal gear 10, a second sprocket 11, a third sprocket 12, a support baffle 13, a fourth sprocket 14, and a water outlet roller 15. The heating cylinder 1 has two dispersion boxes 2 fixedly connected to its upper side surface. The upper surface of each dispersion box 2 has a feed inlet, and the lower surface of the heating cylinder 1 has a discharge outlet. The lower surface of each dispersion box 2 also has a drainage outlet. When using this device, raw materials are first added through the feed inlets on the upper surfaces of the two dispersion boxes 2, allowing the raw materials to be separated from the water flow by the filter baffle 5. The water flow is then discharged from the water outlet at the lower end of the dispersion box 2. The raw materials are guided by the filter baffle 5 into the heating cylinder 1 for heating and drying, and finally, the raw materials are discharged from the discharge outlet at the lower end of the heating cylinder 1.

[0032] A drive motor 3 is fixed on the upper surface of the heating cylinder 1. A stirring cylinder 4 is provided on the top surface of the cavity of the heating cylinder 1. A filter baffle 5 is fixedly connected to the inner wall of the cavity of the dispersion box 2. The output end of the drive motor 3 is fixed to the shaft of the transmission gear 6. The lower end of the shaft of the transmission gear 6 passes through the surface of the heating cylinder 1 and is fixedly connected to the shaft of the stirring cylinder 4. The stirring cylinder 4 and the transmission gear 6 are rotatably connected to the heating cylinder 1. The transmission gear 6 is meshed with two linkage gears 7 respectively. The linkage gears 7 are rotatably connected to the heating cylinder 1. The first sprocket 9 is rotatably connected to the heating cylinder 1. The guide gear 8 is meshed with the horizontal gear 10. During operation, the drive motor 3 drives the transmission gear 6 and the stirring cylinder 4 to rotate, which facilitates the stirring of the raw materials by the blades on the surface of the stirring cylinder 4, thereby increasing the drying efficiency of the raw materials. As the transmission gear 6 rotates, it facilitates the rotation of the two linkage gears 7.

[0033] A transmission gear 6 is provided on the upper surface of the heating cylinder 1. Two linkage gears 7 are connected to the upper surface of the heating cylinder 1. A guide gear 8 is fixedly connected to the upper end of the shaft of the linkage gear 7. A first sprocket 9 is installed at the upper end of the heating cylinder 1. A horizontal gear 10 is fixedly connected to the shaft of the first sprocket 9. A second sprocket 11 is installed on the upper surface of the dispersion box 2. A third sprocket 12 is fixedly connected to one end of the shaft of the second sprocket 11. A transmission chain is provided between the outer surface of the first sprocket 9 and the outer surface of the third sprocket 12. Wheel 11 is rotatably connected to the dispersion box 2. It drives the guide gear 8 to rotate through the linkage gear 7. The guide gear 8 meshes with the horizontal gear 10 above, so that the horizontal gear 10 drives the first sprockets 9 at both ends of the shaft to rotate. The first sprockets 9 drive the third sprocket 12 to rotate through the transmission chain, so that the second sprocket 11, which is coaxial with the third sprocket 12, rotates synchronously. The transmission chain on the outer surface of the third sprocket 12 extends into the opening on the surface of the support baffle 13, and the transmission chain on the outer surface of the third sprocket 12 will drive the fourth sprocket 14 to rotate.

[0034] A linkage extrusion mechanism is installed on the surface of the dispersion box 2. This mechanism, via a support baffle 13, mounts a fourth sprocket 14 and a water outlet roller 15, which then extrudes and drains the sludge. The linkage extrusion mechanism includes a support baffle 13, which is installed through the upper surface of the dispersion box 2. The fourth sprocket 14 is installed on the inner wall of the groove in the support baffle 13. A water outlet roller 15 is positioned between two support baffles 13. The upper end of the groove in the support baffle 13 is open. The fourth sprocket 14 is rotatably connected to the support baffle 13. The fourth sprocket 14 is connected to the second sprocket 14. In the corresponding configuration, a sprocket is provided between the outer surface of the fourth sprocket 14 and the outer surface of the second sprocket 11. The water outlet pressure roller 15 is rotatably connected to the support baffle 13, and the rotating shaft of the water outlet pressure roller 15 passes through the surface of the support baffle 13. The rotating shaft of the water outlet pressure roller 15 is fixedly connected to the rotating shaft of the fourth sprocket 14. The rotation of the fourth sprocket 14 will drive the water outlet pressure roller 15 to rotate relative to the support baffle 13. The linkage reduces energy consumption. At the same time, the rotation of the water outlet pressure roller 15 squeezes and drives the raw material, which facilitates the improvement of the water output effect and increases the practicality of this device.

[0035] Working principle: When using this sludge drying device with an auxiliary dispersion structure, the raw material is introduced through the dispersion box 2, and the filter baffle 5 filters and discharges the water. Then the raw material enters the heating cylinder 1 for drying. Subsequently, the drive motor 3 drives the transmission gear 6 and the stirring cylinder 4 to rotate and stir the raw material for drying. At the same time, the transmission gear 6 drives the linkage gear 7 and the guide gear 8 to rotate, which facilitates the guide gear 8 to drive the horizontal gear 10 and the first sprocket 9 to rotate. The first sprocket 9 drives the third sprocket 12 and the second sprocket 11 to rotate through the transmission chain. The second sprocket 11 drives the fourth sprocket 14 and the water outlet roller 15 to rotate through the transmission chain, so that the water outlet roller 15 squeezes and drains the raw material, which increases the overall practicality.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sludge drying device with an auxiliary dispersion structure, comprising a heating cylinder (1), wherein two dispersion boxes (2) are fixedly connected to the upper side surface of the cylinder, characterized in that: A drive motor (3) is fixed on the upper surface of the heating cylinder (1). A stirring cylinder (4) is provided on the top surface of the cavity of the heating cylinder (1). A filter baffle (5) is fixedly connected to the inner wall of the cavity of the dispersion box (2). A transmission gear (6) is provided on the upper surface of the heating cylinder (1). Two linkage gears (7) are connected to the upper surface of the heating cylinder (1). A guide gear (8) is fixedly connected to the upper end of the shaft of the linkage gear (7). A first sprocket (9) is installed on the upper end of the heating cylinder (1). A horizontal gear (10) is fixedly connected to the shaft of the first sprocket (9). A second sprocket (11) is installed on the upper surface of the dispersion box (2). A third sprocket (12) is fixedly connected to one end of the shaft of the second sprocket (11). A linkage extrusion mechanism is installed on the surface of the dispersion box (2). A fourth sprocket (14) and a water outlet roller (15) are installed through a support baffle (13). The water outlet roller (15) is used to extrude and drain the sludge.

2. The sludge drying device with an auxiliary dispersion structure according to claim 1, characterized in that: The upper surface of the dispersion box (2) is provided with a feed inlet, the lower surface of the heating cylinder (1) is provided with a discharge outlet, and the lower surface of the dispersion box (2) is provided with a drain outlet.

3. The sludge drying device with an auxiliary dispersion structure according to claim 1, characterized in that: The output end of the drive motor (3) is fixed to the shaft of the transmission gear (6). The lower end of the shaft of the transmission gear (6) passes through the surface of the heating cylinder (1), and the lower end of the shaft of the transmission gear (6) is fixedly connected to the shaft of the stirring cylinder (4). The stirring cylinder (4) and the transmission gear (6) are both rotatably connected to the heating cylinder (1).

4. The sludge drying device with an auxiliary dispersion structure according to claim 1, characterized in that: The transmission gear (6) is meshed with two linkage gears (7), the linkage gears (7) are rotatably connected with the heating cylinder (1), the first sprocket (9) is rotatably connected with the heating cylinder (1), and the guide gear (8) is meshed with the horizontal gear (10).

5. A sludge drying device with an auxiliary dispersion structure according to claim 1, characterized in that: A transmission chain is provided between the outer surface of the first sprocket (9) and the outer surface of the third sprocket (12), and the second sprocket (11) and the dispersion box (2) are rotatably connected.

6. The sludge drying device with an auxiliary dispersion structure according to claim 1, characterized in that: The linkage extrusion mechanism includes a support baffle (13), which is installed through the upper surface of the dispersion box (2). A fourth sprocket (14) is installed on the inner wall of the groove of the support baffle (13), and a water outlet pressure roller (15) is arranged between the two support baffles (13).

7. A sludge drying device with an auxiliary dispersion structure according to claim 6, characterized in that: The groove of the support baffle (13) is designed to be open. The fourth sprocket (14) is rotatably connected to the support baffle (13). The fourth sprocket (14) is correspondingly arranged with the second sprocket (11). A sprocket is provided between the outer surface of the fourth sprocket (14) and the outer surface of the second sprocket (11). The water outlet pressure roller (15) is rotatably connected to the support baffle (13). The rotating shaft of the water outlet pressure roller (15) passes through the surface of the support baffle (13). The rotating shaft of the water outlet pressure roller (15) is fixedly connected to the rotating shaft of the fourth sprocket (14).