Blockage-free rotational flow releaser

By introducing a drive assembly and an integrated scraping and feeding assembly into the hydrocyclone, the problems of hydrocyclone clogging and material adhesion have been solved, achieving efficient operation and extended service life of the equipment.

CN224253106UActive Publication Date: 2026-05-19SHANDONG ZHIBO GREEN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG ZHIBO GREEN ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-04-18
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Hydrocyclones are prone to material blockage and material adhesion to the inner wall during use, which shortens the equipment life and makes cleaning difficult.

Method used

A non-clogging cyclone release device was designed, comprising a cyclone body, a feed connection pipe, a rotating pipe and a discharge pipe, equipped with a drive assembly and a wall scraping and material feeding integrated assembly. The drive motor and scraper structure realize the rotation of the rotating pipe and the scraping function, preventing clogging and promoting material falling.

Benefits of technology

It effectively avoids clogging inside the hydrocyclone, improves the working efficiency and service life of the equipment, and simplifies the cleaning process of materials adhering to the inner wall.

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Abstract

The utility model relates to a non-clogging rotational flow releaser, which belongs to the technical field of hydrocyclones and comprises a hydrocyclone body, the hydrocyclone body consists of a feed connecting pipe, a rotating pipe and a discharge pipe, feed ports are uniformly communicated with the top of the feed connecting pipe, a connecting frame is arranged on one side of the hydrocyclone body and is used for connecting the feed connecting pipe and the discharge pipe, and the rotating pipe is connected with the feed connecting pipe through the connecting frame. The rotating pipe is arranged between the feeding connecting pipe and the discharging pipe in a clamped mode, a driving assembly used for rotating the rotating pipe is arranged on the connecting frame, and wall scraping and material passing integrated assemblies are evenly arranged on the circumferential inner wall of the rotating pipe. According to the device, the scraper is arranged on the cyclone body, so that materials adhered to the cyclone body are scraped by the scraper, and meanwhile, when the interior of the cyclone body is blocked by the materials, the materials can be stirred through the material passing claw plate, so that the flowing of the materials is accelerated, and the working efficiency of the device is improved.
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Description

Technical Field

[0001] This utility model relates to a non-clogging cyclone release device, belonging to the field of cyclone technology. Background Technology

[0002] A hydrocyclone is a device that uses the principle of rotational flow to process fluids. Its basic principle is to separate two-phase or multi-phase mixtures such as liquid-liquid, liquid-solid, and liquid-gas with a certain density difference under the action of centrifugal force.

[0003] For example, patent publication number CN221789685U discloses a novel volute-type hydrocyclone, specifically relating to the field of hydrocyclones. It includes a hydrocyclone body comprising a cylindrical shell. A volute-shaped pipe is fixedly connected to one side of the cylindrical shell, and a connecting pipe is fixedly connected to one side of the volute-shaped pipe. Mirror-symmetrical rotating rods are rotatably connected to both sides of the connecting pipe. Buffer plates are fixedly connected to the rotating rods. When material initially enters, it impacts the surface of the buffer plates, and most of the impact force is absorbed by the buffer plates, preventing damage to the inner wall of the connecting pipe. Simultaneously, the impact of the material causes the two buffer plates to flip outwards and adhere to the wall of the connecting pipe. The rotating rods rotate, forming a vortex spring shape, fully exposing the pipe opening at the buffer plates of the connecting pipe, without excessively affecting subsequent material entry. When the impact force of the material entering is small, the vortex spring rebounds, causing the rotating rod to flip in the opposite direction, causing the two buffer plates to flip towards each other, reducing the diameter of the connecting pipe, thereby increasing the speed of material entry.

[0004] While the above devices can prevent material from entering the hydrocyclone at high speed, thus extending its service life, material can easily accumulate inside the pipes during use, causing blockages. These devices also hinder the rapid flow of material within the hydrocyclone, and material tends to adhere to the inner wall after prolonged use, making cleaning difficult.

[0005] In view of this, this utility model is hereby proposed. Utility Model Content

[0006] The purpose of this invention is to provide a non-clogging cyclone release device to solve the above problems, which can prevent clogging inside the cyclone body.

[0007] This utility model achieves the above-mentioned objective through the following technical solution: a non-clogging cyclone release device, comprising a cyclone body, the cyclone body being composed of an inlet connecting pipe, a rotating pipe, and an outlet pipe, a connecting frame being provided on one side of the cyclone body, the connecting frame being used to connect the inlet connecting pipe and the outlet pipe, the rotating pipe being snapped between the inlet connecting pipe and the outlet pipe, a driving component for rotating the rotating pipe being provided on the connecting frame, and a wall scraping and material passing integrated component being uniformly provided on the inner circumference of the rotating pipe.

[0008] Preferably, in order to facilitate the introduction of material into the hydrocyclone body, the top of the feed connection pipe is uniformly connected with a feed port.

[0009] Preferably, in order to provide driving force for the rotation of the drive gear through the drive motor, the drive assembly includes a drive motor, the drive motor is fixedly installed inside the connecting frame, the output end of the drive motor is fitted with a drive gear, and the drive gear is fixedly connected to the output end of the drive motor through a shim.

[0010] Preferably, in order to make the rotating tube rotate, teeth are uniformly fixedly installed on the outer surface of the rotating tube, and the driving gear meshes with the uniformly arranged teeth for transmission.

[0011] Preferably, in order to limit the rotation tube, annular grooves are provided at the lower end of the feed connection tube and the upper end of the discharge tube, and annular blocks are fixedly installed at both the upper and lower ends of the rotation tube. The annular groove and the annular block have a T-shaped structure, and the annular block and the annular groove are mutually rotatable and interlocked.

[0012] Preferably, in order to scrape the inner wall of the rotating tube by the scraper, the integrated scraper and feed assembly includes a support frame, the support frame is fixedly connected to the inside of the rotating tube, a dual-axis motor is fixedly installed inside the support frame, scrapers are fixedly installed at both ends of the support frame, feed claw plates are hinged on the scrapers, and a battery and a signal receiver are provided on one side of the support frame.

[0013] Preferably, in order to provide spring force to the feed claw plate, a push spring is fixedly installed on the scraper plate, and one end of the push spring is fixedly connected to the feed claw plate.

[0014] Preferably, in order to enable the linkage rope to drive the feed claw plate to rotate through the rotation of the dual-axis motor, a linkage rope is wound around both output ends of the dual-axis motor, one end of the linkage rope is fixedly connected to the feed claw plate, and a baffle is fitted on both output ends of the dual-axis motor.

[0015] The beneficial effects of this utility model are: the device can scrape off the material adhering to the hydrocyclone body by the cooperation of the drive component and the wall scraping and material feeding integrated component. At the same time, when the material inside the hydrocyclone body is blocked, the material feeding claw plate can move the material, thereby accelerating the flow of the material and improving the working efficiency of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the internal structure of the hydrocyclone body of this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of the drive component of this utility model.

[0019] Figure 4 This is a schematic diagram of the integrated scraping and material feeding assembly of this utility model.

[0020] Figure 5 for Figure 2 Enlarged view of the structure at point A in the middle.

[0021] Figure 6 for Figure 4 Enlarged view of the structure at point B.

[0022] In the diagram: 1. Hydrocyclone body; 2. Feed connection pipe; 3. Rotating pipe; 4. Discharge pipe; 5. Connecting frame; 6. Drive assembly; 601. Drive motor; 602. Drive gear; 603. Gasket; 7. Integrated scraper and feed assembly; 701. Support frame; 702. Dual-axis motor; 703. Scraper; 704. Feed claw plate; 705. Battery; 706. Signal receiver; 707. Push spring; 708. Linkage rope; 709. Baffle; 8. Feed inlet; 9. Teeth; 10. Annular block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6As shown, a non-clogging cyclone release device includes a cyclone body 1, which is composed of a feed connecting pipe 2, a rotating pipe 3, and a discharge pipe 4. A connecting frame 5 is provided on one side of the cyclone body 1, which is used to connect the feed connecting pipe 2 and the discharge pipe 4. The rotating pipe 3 is snapped between the feed connecting pipe 2 and the discharge pipe 4. A drive assembly 6 for rotating the rotating pipe 3 is provided on the connecting frame 5. A scraping and material feeding integrated assembly 7 is uniformly provided on the inner circumference of the rotating pipe 3.

[0025] like Figure 1 As shown, the top of the feed connection pipe 2 is uniformly connected with a feed port 8 to facilitate the feeding of materials into the device.

[0026] like Figure 3 As shown, the drive assembly 6 includes a drive motor 601, which is fixedly installed inside the connecting frame 5. A drive gear 602 is sleeved on the output end of the drive motor 601. The drive gear 602 is fixedly connected to the output end of the drive motor 601 through a washer 603. Teeth 9 are evenly fixedly installed on the outer surface of the rotating tube 3. The drive gear 602 meshes with the evenly arranged teeth 9 to drive the drive gear 602 to rotate through the drive motor 601. The drive gear 602 can mesh with the teeth 9, which causes the rotating tube 3 to rotate.

[0027] Both the lower end of the feed connection pipe 2 and the upper end of the discharge pipe 4 are provided with annular grooves. Both the upper and lower ends of the rotating pipe 3 are fixedly installed with annular blocks 10. The annular groove and the annular block 10 are T-shaped structures. The annular block 10 and the annular groove rotate and engage with each other. Through the engagement of the annular block 10 and the annular groove, the rotating pipe 3 can rotate stably between the feed connection pipe 2 and the discharge pipe 4.

[0028] like Figure 4 As shown, the wall scraping and material feeding integrated assembly 7 includes a support frame 701, which is fixedly connected to the inside of the rotating tube 3. A dual-axis motor 702 is fixedly installed inside the support frame 701. Scrapers 703 are fixedly installed at both ends of the support frame 701. Material feeding claw plates 704 are hinged on the scrapers 703. A battery 705 and a signal receiver 706 are provided on one side of the support frame 701 so that the signal receiver 706 can be electrically connected to an external controller (since the controller is existing technology, its structure is not described in this device). Then, the dual-axis motor 702 is started by the electrical connection between the signal receiver 706 and the dual-axis motor 702.

[0029] like Figure 4As shown, a push spring 707 is fixedly installed on the scraper 703. One end of the push spring 707 is fixedly connected to the feed claw plate 704. A linkage rope 708 is wound around the two output ends of the dual-axis motor 702. One end of the linkage rope 708 is fixedly connected to the feed claw plate 704. Baffles 709 are fitted on both output ends of the dual-axis motor 702. When the dual-axis motor 702 is driven, the feed claw plate 704, which was originally retracted on one side of the scraper 703, can poke the material inside the hydrocyclone body 1 under the extension of the linkage rope 708 and the elastic force of the push spring 707, so as to facilitate the material discharge and avoid the material from clogging the inside of the hydrocyclone body 1. The design of the baffle 709 can facilitate the winding of the linkage rope 708 by the dual-axis motor 702. The dual-axis motor 702 is a waterproof motor, which can prevent the dual-axis motor 702 from being damaged during use.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A non-clogging cyclone release device, comprising a cyclone body (1), the cyclone body (1) is composed of a feed connecting pipe (2), a rotating pipe (3) and a discharge pipe (4), one side of the cyclone body (1) is provided with a connecting frame (5), the connecting frame (5) is used for connecting the feed connecting pipe (2) and the discharge pipe (4), the rotating pipe (3) is clamped between the feed connecting pipe (2) and the discharge pipe (4), characterized in that: The connecting frame (5) is provided with a drive assembly (6) for rotating the rotating tube (3), and the inner circumference of the rotating tube (3) is uniformly provided with a scraping and material feeding integrated assembly (7).

2. The non-clogging cyclone release of claim 1, wherein: The top of the feed connection pipe (2) is uniformly connected with a feed inlet (8).

3. The non-clogging cyclone release of claim 1, wherein: The drive assembly (6) includes a drive motor (601), which is fixedly installed inside the connecting frame (5). The output end of the drive motor (601) is fitted with a drive gear (602), and the drive gear (602) is fixedly connected to the output end of the drive motor (601) through a gasket (603).

4. The non-clogging cyclone release of claim 3, wherein: The outer surface of the rotating tube (3) is uniformly fixed with teeth (9), and the drive gear (602) meshes with the uniformly arranged teeth (9) for transmission.

5. The non-clogging cyclone release of claim 1, wherein: The lower end of the feed connection pipe (2) and the upper end of the discharge pipe (4) are both provided with annular grooves. The upper and lower ends of the rotating pipe (3) are fixedly installed with annular blocks (10). The annular groove and the annular block (10) are T-shaped structures. The annular block (10) and the annular groove rotate and engage with each other.

6. The non-clogging cyclone release of claim 1, wherein: The wall scraping and feeding integrated assembly (7) includes a support frame (701), which is fixedly connected to the inside of the rotating tube (3). A dual-axis motor (702) is fixedly installed inside the support frame (701). Scrapers (703) are fixedly installed at both ends of the support frame (701). Feeding claw plates (704) are hinged on the scrapers (703). A battery (705) and a signal receiver (706) are provided on one side of the support frame (701).

7. The non-clogging cyclone release of claim 6, wherein: A push spring (707) is fixedly installed on the scraper (703), and one end of the push spring (707) is fixedly connected to the feed claw plate (704).

8. The non-clogging cyclone release of claim 7, wherein: The two output ends of the dual-axis motor (702) are wound with linkage ropes (708), one end of the linkage ropes (708) is fixedly connected to the feed claw plate (704), and baffles (709) are sleeved on both output ends of the dual-axis motor (702).