Top sweeping sorting device

Abstract

The utility model relates to the technical field of sorting equipment, in particular to a top scanning sorting device which comprises a support, a scanning device, a tensioning device, a power module and a sorting module, a first conveying belt is arranged at the top end of the support, and the scanning device is fixedly connected to the top end of the support and used for scanning information of objects. The tensioning device is fixedly connected to the bottom end of the support, rotationally connected with the first conveying belt and used for tensioning the first conveying belt, the power module is fixedly connected to the left bottom end of the support and rotationally connected with the first conveying belt, the sorting modules are arranged on one side of the support, and the sorting modules are arranged on the other side of the support. The sorting module is used for sorting different objects, the scanning device can be adjusted according to the height of the objects needing to be sorted so as to adapt to sorting of the different objects, meanwhile, the tensioning device is additionally arranged so that the tension of the first conveying belt can be kept in the optimal state, manual participation is reduced through the sorting module, automatic object sorting is achieved, and the sorting efficiency is improved. And the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of sorting equipment technology, and in particular to a top-sweeping sorting device. Background Technology

[0002] In modern logistics and warehousing industries, efficient and accurate sorting of goods is a crucial step. With the rapid development of these industries, the types and specifications of goods are becoming increasingly diverse, placing higher demands on the adaptability and automation level of sorting equipment.

[0003] Existing sorting devices have several shortcomings in practical applications. Firstly, the scanning devices in traditional sorting devices are typically fixed, making it difficult to adjust them flexibly according to the height of different objects. This can lead to unclear scanning and inaccurate information recognition when scanning objects of varying heights, affecting sorting efficiency and accuracy. Secondly, conveyor belts are prone to slack during long-term operation, and some existing sorting devices lack effective tensioning mechanisms or have inconvenient tensioning adjustments, making it difficult to maintain optimal tension on the conveyor belt, thus affecting its operational stability and lifespan. Furthermore, many sorting devices rely heavily on manual operation in the sorting process, resulting in low automation. This not only increases labor costs but also makes the speed and accuracy of manual sorting susceptible to human factors, failing to meet the demands of large-scale, high-efficiency sorting.

[0004] The aforementioned existing technical solutions have the following drawbacks: the height of the scanning device cannot be adjusted, the tensioning device is absent or inconvenient to adjust, and manual sorting is required. Utility Model Content

[0005] The purpose of this invention is to provide a top-sweeping sorting device to solve the problems existing in the prior art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A top-sweeping sorting device includes:

[0008] A support frame, wherein a first conveyor belt is provided at the top of the support frame;

[0009] A scanning device, which is fixedly connected to the top of a support, is used to scan information about an object;

[0010] The tensioning device is fixedly connected to the bottom end of the support and is rotatably connected to the first conveyor belt. The tensioning device is used to tension the first conveyor belt.

[0011] A power module is fixedly connected to the bottom left end of the bracket, and the power module is rotatably connected to the first conveyor belt;

[0012] The system includes multiple sorting modules with identical structures, each positioned on one side of a support frame, and each module is used to sort different objects.

[0013] By adopting the above technical solution, the scanning device can be adjusted according to the height of the objects to be sorted to adapt to the sorting of different objects. At the same time, the addition of a tensioning device ensures that the tension of the first conveyor belt is kept at the optimal state. The sorting module reduces manual intervention and realizes automatic sorting of objects, thereby increasing work efficiency.

[0014] In a further embodiment, the scanning device includes;

[0015] The first support column is provided in multiple ways. The first support column has the same structure and is fixedly connected to the front and rear sides of the bracket.

[0016] The first hydraulic cylinder, and multiple first hydraulic cylinders are provided, with the fixed end of the first hydraulic cylinder fixedly connected to the top of the first support column;

[0017] Multiple mounting blocks are provided, and each mounting block is fixedly connected to the moving end of the first hydraulic cylinder. A first mounting hole is provided on one side of each mounting block that is close to the others.

[0018] A crossbar, which passes through the first mounting hole;

[0019] The scanning unit is fixedly connected to the bottom end of the crossbar, which is used to support the scanning unit.

[0020] In a further embodiment, the tensioning device includes:

[0021] The housing is fixedly connected to the bottom right end of the bracket. A first slide rod and a second slide rod are provided on both sides of the inner wall of the housing, with the first slide rod located at the bottom end of the second slide rod.

[0022] The first tensioning wheel is fixedly connected to one end of the first slide rod, and the other end of the first slide rod is fixedly connected to the outer wall of the housing by bolts. The first tensioning wheel is rotatably connected to the first conveyor belt.

[0023] The second tensioning wheel is fixedly connected to one end of the second slide rod, and the other end of the second slide rod is fixedly connected to the outer wall of the housing by bolts. The second tensioning wheel is rotatably connected to the first conveyor belt.

[0024] In a further embodiment, the power module includes:

[0025] A support frame, which is fixedly connected to the inner left bottom end of the bracket;

[0026] The first motor is fixedly connected to the inner bottom end of the support frame, and the rotating shaft of the first motor is rotatably connected to the first conveyor belt.

[0027] In a further embodiment, the sorting module includes:

[0028] Mounting bracket, which is located at the left end of the support;

[0029] The first round rod, and multiple first round rods are provided, and the first round rods are rotatably connected to the left and right sides of the top of the mounting bracket;

[0030] The second conveyor belt, multiple of which are provided, are spaced out and fitted onto the top of the first round rod. The second conveyor belt is used to transport sorted objects, and a second motor is rotatably connected to one end of the second conveyor belt.

[0031] Multiple mounting plates are provided, and each mounting plate is located at the bottom end of the gap of the second conveyor belt. The mounting plates are fixedly connected to the bottom end of the mounting frame.

[0032] The second hydraulic cylinder, multiple second hydraulic cylinders are provided, the fixed ends of the second hydraulic cylinders are all fixedly connected to the left and right sides of the top of the mounting plate, and the telescopic ends of the second hydraulic cylinders are all fixedly connected to support blocks;

[0033] The second round rod is rotatably connected to the side of the support block that is close to each other. The second round rod is used to reduce the friction force of the object's movement.

[0034] A pushing module, located at the rear of the mounting frame, is used to push objects for collection.

[0035] In a further embodiment, the pushing module includes:

[0036] A frame located at the rear of the mounting bracket;

[0037] The third hydraulic cylinder has a fixed end that is fixedly connected to the top of the frame, and a push block that is fixedly connected to the moving end of the third hydraulic cylinder. The push block is used to push the object.

[0038] In a further embodiment, the sorting module is electrically connected to the scanning unit.

[0039] By adopting the above technical solution, the first slide bar is first moved to the right, thereby driving the first tensioning wheel to move to the right, increasing the tension of the first conveyor belt. The rotating bolt fixes the first slide bar to the outside of the housing. When the tension of the first conveyor belt decreases and tensioning is required, the second slide bar can be moved to the left, driving the second tensioning wheel to move to the left. The rotating bolt fixes the second slide bar to the outside of the housing. Adjustments are made according to the volume of the object to be conveyed. The first hydraulic cylinder is activated, moving the crossbeam fixedly connected to the moving end of the hydraulic cylinder to the corresponding position, so that the scanning unit is in the optimal position for scanning the object. The first motor starts the first conveyor belt to rotate. The object is placed at the top of the first conveyor belt and moves with it. When the object moves to the bottom of the scanning unit, the scanning unit sorts the object. When the object moves to the sorting module, the second motor starts, and the second conveyor belt carries the object. When the object moves to the corresponding sorting position, the second hydraulic cylinder starts, moving the second round rod fixedly connected to the moving end of the second hydraulic cylinder upward, thereby lifting the object. The object is no longer affected by the second conveyor belt. The third hydraulic cylinder starts, and the push block fixedly connected to the moving end of the third hydraulic cylinder pushes the object away from the second conveyor belt, thus completing the sorting of the object.

[0040] In summary, this utility model has the following beneficial effects:

[0041] 1. By first moving the first slide bar to the right, the first tensioning wheel is moved to the right, increasing the tension of the first conveyor belt. The first slide bar is then fixed to the outside of the housing by rotating the bolt. When the tension of the first conveyor belt decreases and tensioning is required, the second slide bar is moved to the left, moving the second tensioning wheel to the left. The second slide bar is then fixed to the outside of the housing by rotating the bolt. Adjustments are made according to the volume of the object to be conveyed. The first hydraulic cylinder is activated, moving the crossbeam fixed to the moving end of the hydraulic cylinder to the corresponding position, ensuring the scanning unit is in the optimal position for scanning the object. The first motor is then started. The first conveyor belt starts rotating, and the object is placed at the top of the first conveyor belt. The object moves with the first conveyor belt. When the object moves to the bottom of the scanning unit, the scanning unit classifies the object. When the object moves to the sorting module, the second motor starts, and the second conveyor belt carries the object. When it moves to the corresponding sorting position, the second hydraulic cylinder starts, moving the second round rod fixedly connected to the moving end of the second hydraulic cylinder upward, thereby lifting the object. The object is no longer affected by the second conveyor belt. The third hydraulic cylinder starts, and the push block fixedly connected to the moving end of the third hydraulic cylinder pushes the object away from the second conveyor belt, thus completing the sorting of the object. Attached Figure Description

[0042] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0043] Figure 2 This is a schematic diagram of the scanning device of this utility model;

[0044] Figure 3 This is a schematic diagram of the tensioning device of this utility model;

[0045] Figure 4 This is a schematic diagram of the power module of this utility model;

[0046] Figure 5 This is a schematic diagram of the sorting module of this utility model;

[0047] Figure 6 This is a schematic diagram of the thrust module of this utility model.

[0048] In the diagram, 1. Support frame; 2. First conveyor belt; 3. Scanning device; 31. First support column; 32. First hydraulic cylinder; 33. Mounting block; 34. Crossbar; 35. Scanning unit; 4. Tensioning device; 41. Housing; 42. First slide bar; 43. Second slide bar; 44. First tensioning wheel; 45. Second tensioning wheel; 5. Power module; 51. Support frame; 52. First motor; 6. Sorting module; 61. Mounting frame; 62. First round rod; 63. Second conveyor belt; 64. Second motor; 65. Mounting plate; 66. Second hydraulic cylinder; 67. Support block; 68. Second round rod; 69. Pushing module; 691. Frame; 692. Third hydraulic cylinder; 693. Push block. Detailed Implementation

[0049] The present invention will be further described in detail below with reference to the accompanying drawings.

[0050] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.

[0051] Example 1:

[0052] like Figure 1-6As shown, a top-scanning sorting device includes a support 1, a scanning device 3, a tensioning device 4, a power module 5, and sorting modules 6. A first conveyor belt 2 is provided at the top of the support 1. The scanning device 3 is fixedly connected to the top of the support 1 and is used to scan the information of objects. The tensioning device 4 is fixedly connected to the bottom of the support 1 and is rotatably connected to the first conveyor belt 2. The tensioning device 4 is used to tension the first conveyor belt 2. The power module 5 is fixedly connected to the bottom left of the support 1 and is rotatably connected to the first conveyor belt 2. Multiple sorting modules 6 are provided, and the sorting modules 6 have the same structure. The sorting modules 6 are provided on one side of the support 1 and are used to sort different objects.

[0053] The scanning device 3 includes a first support column 31, a first hydraulic cylinder 32, a mounting block 33, a crossbar 34, and a scanning unit 35. Multiple first support columns 31 are provided, and the first support columns 31 have the same structure. The first support columns 31 are fixedly connected to the front and rear sides of the bracket 1. Multiple first hydraulic cylinders 32 are provided, and the fixed end of the first hydraulic cylinder 32 is fixedly connected to the top of the first support column 31. Multiple mounting blocks 33 are provided, and the mounting blocks 33 are fixedly connected to the moving end of the first hydraulic cylinder 32. The mounting blocks 33 have a first mounting hole on their adjacent sides. The crossbar 34 passes through the first mounting hole. The scanning unit 35 is fixedly connected to the bottom end of the crossbar 34, and the crossbar 34 is used to support the scanning unit 35.

[0054] The tensioning device 4 includes a housing 41, a first tensioning wheel 44, and a second tensioning wheel 45. The housing 41 is fixedly connected to the bottom right end of the bracket 1. A first sliding rod 42 and a second sliding rod 43 are provided on both sides of the inner wall of the housing 41. The first sliding rod 42 is located at the bottom end of the second sliding rod 43. The first tensioning wheel 44 is fixedly connected to one end of the first sliding rod 42, and the other end of the first sliding rod 42 is fixedly connected to the outer wall of the housing 41 by bolts. The first tensioning wheel 44 is rotatably connected to the first conveyor belt 2. The second tensioning wheel 45 is fixedly connected to one end of the second sliding rod 43, and the other end of the second sliding rod 43 is fixedly connected to the outer wall of the housing 41 by bolts. The second tensioning wheel 45 is rotatably connected to the first conveyor belt 2.

[0055] The power module 5 includes a support frame 51 and a first motor 52. The support frame 51 is fixedly connected to the inner left bottom end of the bracket 1, and the first motor 52 is fixedly connected to the inner bottom end of the support frame 51. The rotating shaft of the first motor 52 is rotatably connected to the first conveyor belt 2.

[0056] The sorting module 6 includes a mounting frame 61, first round rods 62, second conveyor belts 63, a mounting plate 65, a second hydraulic cylinder 66, second round rods 68, and a pushing module 69. The mounting frame 61 is located at the left end of the support 1. Multiple first round rods 62 are provided, and the first round rods 62 are rotatably connected to the left and right sides of the top of the mounting frame 61. Multiple second conveyor belts 63 are provided, and the second conveyor belts 63 are spaced out and sleeved on the top of the first round rods 62. The second conveyor belts 63 are used to transport sorted objects. One end of the second conveyor belt 63 is rotatably connected to the shaft of the second motor 64. The mounting plate 65 is provided with... Multiple mounting plates 65 are located at the bottom of the gap in the second conveyor belt 63. The mounting plates 65 are fixedly connected to the bottom of the mounting frame 61. Multiple second hydraulic cylinders 66 are provided. The fixed ends of the second hydraulic cylinders 66 are fixedly connected to the left and right sides of the top of the mounting plate 65. The telescopic ends of the second hydraulic cylinders 66 are fixedly connected to support blocks 67. Second round rods 68 are rotatably connected to the side of the support blocks 67 that are close to each other. The second round rods 68 are used to reduce the friction of the moving object. The pushing module 69 is located on the rear side of the mounting frame 61. The pushing module 69 is used to push the object for collection.

[0057] In a further embodiment, the pushing module 69 includes a frame 691 and a third hydraulic cylinder 692. The frame 691 is located on the rear side of the mounting bracket 61. The fixed end of the third hydraulic cylinder 692 is fixedly connected to the top of the frame 691. The moving end of the third hydraulic cylinder 692 is fixedly connected to a push block 693, which is used to push objects. The sorting module 6 is electrically connected to the scanning unit 35.

[0058] Specific implementation process: First, move the first slide bar 42 to the right, thereby driving the first tensioning wheel 44 to move to the right, increasing the tension of the first conveyor belt 2. Then, fix the first slide bar 42 to the outside of the housing 41 by rotating the bolt. When the tension of the first conveyor belt 2 decreases and tensioning is required, move the second slide bar 43 to the left, driving the second tensioning wheel 45 to move to the left. Then, fix the second slide bar 43 to the outside of the housing 41 by rotating the bolt. Adjust according to the volume of the object to be conveyed. Start the first hydraulic cylinder 32, moving the crossbeam fixedly connected to the moving end of the hydraulic cylinder to the corresponding position, so that the scanning unit 35 is in the optimal position for scanning the object. Start the first motor 52. The first conveyor belt 2 starts to rotate, and the object is placed at the top of the first conveyor belt 2. The object moves with the first conveyor belt 2. When the object moves to the bottom of the scanning unit 35, the scanning unit 35 classifies the object. When the object moves to the sorting module 6, the second motor 64 starts, and the second conveyor belt 63 drives the object to be transported. When it moves to the corresponding sorting position, the second hydraulic cylinder 66 starts, and the second round rod 68 fixedly connected to the moving end of the second hydraulic cylinder 66 moves upward, thereby lifting the object. The object is not affected by the second conveyor belt 63. The third hydraulic cylinder 692 is started, and the push block 693 fixedly connected to the moving end of the third hydraulic cylinder 692 pushes the object away from the second conveyor belt 63, thereby completing the sorting of the object.

[0059] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0060] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A top-sweeping sorting device, characterized in that, include: A support (1) is provided with a first conveyor belt (2) at its top; A scanning device (3) is fixedly connected to the top of the support (1) and is used to scan information about an object. Tensioning device (4), which is fixedly connected to the bottom end of the bracket (1), and is rotatably connected to the first conveyor belt (2). The tensioning device (4) is used to tension the first conveyor belt (2). The power module (5) is fixedly connected to the bottom left end of the bracket (1) and is rotatably connected to the first conveyor belt (2). The sorting module (6) is provided in multiple ways. The sorting modules (6) have the same structure and are located on one side of the support (1). The sorting module (6) is used to sort different objects.

2. The top-sweeping sorting device according to claim 1, characterized in that: The scanning device (3) includes; First support column (31), multiple first support columns (31) are provided, the first support columns (31) have the same structure, and the first support columns (31) are fixedly connected to the front and rear sides of the bracket (1); The first hydraulic cylinder (32) is provided in multiple ways, and the fixed end of the first hydraulic cylinder (32) is fixedly connected to the top of the first support column (31); Mounting blocks (33), multiple mounting blocks (33) are provided, and the mounting blocks (33) are fixedly connected to the moving end of the first hydraulic cylinder (32). The mounting blocks (33) are provided with first mounting holes on their adjacent sides. A crossbar (34) is inserted into the first mounting hole; And a scanning unit (35), which is fixedly connected to the bottom end of a crossbar (34) for supporting the scanning unit (35).

3. The top-sweeping sorting device according to claim 1, characterized in that: The tensioning device (4) includes: The housing (41) is fixedly connected to the right bottom end of the bracket (1). The inner walls of the housing (41) are provided with a first slide rod (42) and a second slide rod (43) on both sides. The first slide rod (42) is located at the bottom end of the second slide rod (43). The first tensioning wheel (44) is fixedly connected to one end of the first slide rod (42), and the other end of the first slide rod (42) is fixedly connected to the outer wall of the housing (41) by bolts. The first tensioning wheel (44) is rotatably connected to the first conveyor belt (2). The second tensioning wheel (45) is fixedly connected to one end of the second slide bar (43), and the other end of the second slide bar (43) is fixedly connected to the outer wall of the housing (41) by bolts. The second tensioning wheel (45) is rotatably connected to the first conveyor belt (2).

4. The top-sweeping sorting device according to claim 1, characterized in that: The power module (5) includes: Support frame (51), which is fixedly connected to the inner left bottom end of bracket (1); The first motor (52) is fixedly connected to the inner bottom end of the support frame (51), and the rotating shaft of the first motor (52) is rotatably connected to the first conveyor belt (2).

5. The top-sweeping sorting device according to claim 1, characterized in that: The sorting module (6) includes: Mounting bracket (61), which is located at the left end of the bracket (1); First round rod (62), multiple first round rods (62) are provided, and the first round rods (62) are rotatably connected to the left and right sides of the top of the mounting bracket (61); The second conveyor belt (63) is provided in multiple ways. The second conveyor belt (63) is spaced out and sleeved on the top of the first round rod (62). The second conveyor belt (63) is used to transport sorted objects. One end of the second conveyor belt (63) is rotatably connected to a second motor (64). Mounting plates (65), multiple mounting plates (65) are provided, and each mounting plate (65) is located at the bottom end of the gap of the second conveyor belt (63). The mounting plates (65) are fixedly connected to the bottom end of the mounting frame (61). The second hydraulic cylinder (66) is provided in multiple ways. The fixed ends of the second hydraulic cylinder (66) are all fixedly connected to the left and right sides of the top of the mounting plate (65). The telescopic ends of the second hydraulic cylinder (66) are all fixedly connected to the support block (67). The second round rod (68) is rotatably connected to the side of the support block (67) that is close to each other. The second round rod (68) is used to reduce the friction of the object's movement. And a push module (69), which is located on the rear side of the mounting bracket (61), the push module (69) is used to push the object for collection.

6. The top-sweeping sorting device according to claim 5, characterized in that: The pushing module (69) includes: A frame (691) is located on the rear side of the mounting bracket (61); The third hydraulic cylinder (692) is fixedly connected to the top of the frame (691) at its fixed end, and a push block (693) is fixedly connected to the moving end of the third hydraulic cylinder (692). The push block (693) is used to push the object.

7. A top-sweeping sorting device according to claim 3, characterized in that: The sorting module (6) is electrically connected to the scanning unit (35).

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