Wire cleaning device for welding wire machining

Abstract

The utility model relates to the technical field of welding wire processing equipment, in particular to a wire cleaning device for welding wire processing, which comprises a shell. A cleaning mechanism and a guide mechanism are arranged on the shell; and the cleaning mechanism comprises a cleaning frame, the cleaning frame is rotationally connected to the top end of the interior of the shell, a cleaning pipe is rotationally connected to the inner side of the cleaning frame, and paddles are rotationally connected to the interior of the cleaning pipe. According to the welding wire cleaning device, water flow flowing in the direction of the welding wire is formed around the welding wire through the arranged cleaning pipe and the continuously-rotating paddles, dirt on the surface of the welding wire is cleaned through the water flow, and therefore the cleaning effect of the welding wire is improved. The welding wires can be rotationally cleaned through the arranged driving plate rotating continuously and the cleaning brush, meanwhile, the driving plate of an arc-shaped structure can drive water flow to rotate when rotating, the water flow forms a vortex, and therefore the cleaning effect on the welding wires is further improved.

Description

Technical Field

[0001] This utility model relates to the technical field of welding wire processing equipment, specifically a wire cleaning device for welding wire processing. Background Technology

[0002] Welding wire often becomes contaminated with various pollutants after processing. During the wire manufacturing process, the drawing step requires a large amount of lubricating grease to reduce friction; some drawing or stamping processes use water-based or oil-based coolants for cooling. These contaminants can severely affect welding quality and process stability. The main purpose of cleaning the welding wire is to remove these contaminants, ensuring a smooth welding process and the quality of the final weld.

[0003] However, due to the weight of the welding wire coil itself and the elasticity of the welding wire when it is wound into a coil, adjacent welding wires will squeeze against each other, resulting in multiple cleaning dead zones on the inside of the welding wire. During cleaning, dirt will remain on the surface of the welding wire, thus affecting the normal use of subsequent welding wires. Therefore, in existing technologies, the welding wire is unwound from the coil and separated into individual wires for cleaning. The continuously moving wires are then cleaned by contacting a fixed cleaning brush. However, because the welding wire is thin, the contact area with the cleaning water is small, making it difficult for the dirt on the surface of the welding wire to spread after cleaning. The dirt easily re-adheres to the surface, thus affecting the cleaning effect. In view of this, we propose a wire cleaning device for welding wire processing. Utility Model Content

[0004] The purpose of this utility model is to provide a wire cleaning device for welding wire processing, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A wire cleaning device for welding wire processing includes a housing;

[0007] The outer casing is equipped with a cleaning mechanism and a guiding mechanism;

[0008] The cleaning mechanism includes a cleaning frame, which is rotatably connected to the top of the inner shell. A cleaning pipe is rotatably connected to the inner side of the cleaning frame, and a paddle is rotatably connected inside the cleaning pipe.

[0009] Preferably, a support frame is fitted on the outside of the cleaning frame, a toothed ring is fixedly connected inside the support frame, and a gear that meshes with the toothed ring is fixedly connected to the end of the blade.

[0010] Preferably, a motor is fixedly connected to the top of the support frame, a synchronous pulley is fixedly connected to the end of the motor output shaft, a synchronous belt is sleeved on the outside of the synchronous pulley, and the end of the synchronous belt is sleeved on the outside of the cleaning frame.

[0011] Preferably, a drive plate is fixedly connected to the inner side of the cleaning rack, the drive plate has an arc-shaped structure, and a cleaning brush is fixedly connected to the side of the drive plate.

[0012] Preferably, the guiding mechanism includes a storage roller, which is rotatably connected to one side of the top of the housing, and a take-up roller is rotatably connected to the side of the top of the housing away from the storage roller.

[0013] Preferably, a guide roller is connected inside the outer shell, the guide roller is positioned corresponding to the cleaning rack, and there are several guide rollers, which are respectively located in the middle and at the top of the outer shell.

[0014] By employing the above technical solution, this utility model provides a wire cleaning device for welding wire processing, which has at least the following beneficial effects:

[0015] (1) The present invention uses a cleaning pipe and a continuously rotating paddle to form a water flow around the welding wire and to clean the dirt on the surface of the welding wire, thereby improving the cleaning effect of the welding wire.

[0016] (2) The present invention can rotate and clean the welding wire by means of a continuously rotating drive plate and a cleaning brush. At the same time, the arc-shaped drive plate can drive the water flow to rotate when it rotates, so that the water flow forms a vortex, thereby further improving the cleaning effect on the welding wire. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0018] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0020] Figure 3 In this utility model Figure 2 Enlarged view of point A;

[0021] Figure 4 This is a schematic diagram of the internal structure of the present invention;

[0022] Figure 5 This is a schematic diagram of the cleaning rack structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the internal structure of the cleaning rack of this utility model. Figure 1 ;

[0024] Figure 7 This is a schematic diagram of the internal structure of the cleaning rack of this utility model. Figure 2 .

[0025] In the diagram: 1. Outer shell; 2. Cleaning mechanism; 201. Cleaning frame; 202. Cleaning pipe; 203. Paddle; 204. Support frame; 205. Gear ring; 206. Gear; 207. Motor; 208. Synchronous pulley; 209. Synchronous belt; 210. Drive plate; 211. Cleaning brush; 3. Guiding mechanism; 301. Storage roller; 302. Take-up roller; 303. Guide roller. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] A wire cleaning device for welding wire processing, such as Figures 1-7 As shown, it includes a housing 1, which has an open top structure to store cleaning fluid or cleaning water; the housing 1 is equipped with a cleaning mechanism 2, which can clean the lubricant, grease or coolant on the surface of the welding wire to avoid adverse effects caused by residual dirt during subsequent use of the welding wire.

[0029] Specifically, the cleaning mechanism 2 includes a cleaning frame 201, which is rotatably connected to the top of the inner shell 1. A cleaning pipe 202 is rotatably connected to the inner side of the cleaning frame 201, and a paddle 203 is rotatably connected inside the cleaning pipe 202. The structure of the cleaning frame 201 can support the cleaning structure and guide the water flow through the cleaning pipe 202. With the help of the paddle 203, the water inside the cleaning pipe 202 can be continuously sprayed onto the surface of the welding wire, thereby improving the cleaning effect on the welding wire.

[0030] In addition, a support frame 204 is sleeved on the outside of the cleaning frame 201. A gear ring 205 is fixedly connected inside the support frame 204. A gear 206 that meshes with the gear ring 205 is fixedly connected to the end of the blade 203. The structure of the support frame 204 can support the cleaning frame 201, so that the cleaning frame 201 can rotate continuously inside the support frame 204. At the same time, the support frame 204 is fixedly connected to the top of the inner shell 1. The structure of the gear ring 205 can drive the gear 206, so that while the cleaning frame 201 is rotating, the gear 206 can drive the blade 203 to rotate, so that the water flow is sprayed onto the surface of the welding wire from different directions.

[0031] Furthermore, a motor 207 is fixedly connected to the top of the support frame 204, and a synchronous pulley 208 is fixedly connected to the end of the output shaft of the motor 207. A synchronous belt 209 is sleeved on the outside of the synchronous pulley 208, and the end of the synchronous belt 209 is sleeved on the outside of the cleaning frame 201. The structure of the motor 207 can drive the cleaning frame 201, and the cleaning frame 201 can be continuously rotated through the transmission of the synchronous pulley 208 and the synchronous belt 209.

[0032] Based on this, a drive plate 210 is fixedly connected to the inner side of the cleaning rack 201. The drive plate 210 has an arc-shaped structure, and a cleaning brush 211 is fixedly connected to the side of the drive plate 210. Multiple sets of drive plates 210 are provided, and multiple sets of drive plates 210 are equidistantly arranged around the inner side of the cleaning rack 201. One side of the drive plate 210 has a spiral structure, which can drive the water flow while rotating with the cleaning rack 201, so that the water flow forms a vortex to clean the welding wire. At the same time, the cleaning brush 211 continuously cleans the surface of the welding wire while rotating with the drive plate 210, thereby improving the cleaning effect of the welding wire.

[0033] Example 2

[0034] like Figures 1-4 As shown, based on Embodiment 1, the outer shell 1 is provided with a guiding mechanism 3, which can guide the welding wire so that the welding wire can pass through the cleaning mechanism 2 in a single line shape, avoiding dead corners in cleaning caused by gravity due to the stacked welding wires.

[0035] In this embodiment, the guiding mechanism 3 includes a storage roller 301, which is rotatably connected to one side of the top of the outer shell 1. A take-up roller 302 is rotatably connected to the side of the top of the outer shell 1 away from the storage roller 301. The storage roller 301 can store the welding wire and facilitate the welding wire to pass through the cleaning frame 201 during the unwinding process. The take-up roller 302 can rewind the cleaned welding wire, thereby facilitating subsequent processing operations.

[0036] In addition, a guide roller 303 is connected inside the outer casing 1. The guide roller 303 corresponds to the position of the cleaning rack 201. There are several guide rollers 303, and the guide rollers 303 are respectively located in the middle and top of the inner casing 1. The guide roller 303 structure can guide the welding wire, so that the welding wire moves from the storage position to the height of the cleaning rack 201. At the same time, each guide roller 303 corresponds to the height of the storage roller 301, the winding roller 302 or the cleaning rack 201, thereby preventing the welding wire from moving past the edge of the cleaning structure and causing wear on the edge of the welding wire or the equipment.

[0037] In use, the wire cleaning device for welding wire processing of this utility model involves unwinding the welding wire from the storage rack, guiding it through the guide roller 303, passing through the inside of the cleaning rack 201, and cleaning it inside the rack. After cleaning, it is again guided by the guide roller 303 and wound onto the take-up roller 302. During the cleaning process, the motor 207 continuously operates and drives the cleaning rack 201 to rotate continuously inside the support frame 204. As the cleaning rack 201 rotates, the inner drive plate 210 rotates synchronously, and the cleaning brush 211 on the drive plate 210 continuously cleans the surface of the welding wire. While the drive plate 210 rotates continuously, it also continuously agitates the cleaning water, creating a vortex within the cleaning rack 201. As the cleaning frame 201 rotates continuously, the cleaning pipe 202 at the inner end of the cleaning frame 201 rotates accordingly. The gear 206 on the cleaning pipe 202 rotates along the gear ring 205 and drives the paddle 203 to rotate continuously under the drive of the gear ring 205, so that the water flow impacts the surface of the welding wire from the outside, thereby improving the cleaning effect on the surface of the welding wire.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire cleaning device for welding wire processing, comprising a housing (1), characterized in that: The outer casing (1) is provided with a cleaning mechanism (2) and a guiding mechanism (3); The cleaning mechanism (2) includes a cleaning frame (201), which is rotatably connected to the top of the inner shell (1). A cleaning pipe (202) is rotatably connected to the inner side of the cleaning frame (201), and a paddle (203) is rotatably connected inside the cleaning pipe (202).

2. The wire cleaning device for welding wire processing according to claim 1, characterized in that: The cleaning rack (201) is fitted with a support frame (204) on the outside. A toothed ring (205) is fixedly connected inside the support frame (204). A gear (206) that meshes with the toothed ring (205) is fixedly connected to the end of the blade (203).

3. A wire cleaning device for wire processing according to claim 2, characterized in that: A motor (207) is fixedly connected to the top of the support frame (204), and a synchronous pulley (208) is fixedly connected to the end of the output shaft of the motor (207). A synchronous belt (209) is sleeved on the outside of the synchronous pulley (208), and the end of the synchronous belt (209) is sleeved on the outside of the cleaning frame (201).

4. The wire cleaning device for welding wire processing according to claim 1, characterized in that: A drive plate (210) is fixedly connected to the inner side of the cleaning rack (201). The drive plate (210) has an arc-shaped structure, and a cleaning brush (211) is fixedly connected to the side of the drive plate (210).

5. The wire cleaning device for welding wire processing according to claim 1, characterized in that: The guiding mechanism (3) includes a storage roller (301), which is rotatably connected to one side of the top of the housing (1), and a take-up roller (302) is rotatably connected to the side of the top of the housing (1) away from the storage roller (301).

6. The wire cleaning device for welding wire processing according to claim 1, characterized in that: The outer shell (1) is connected to a guide roller (303), the guide roller (303) and the cleaning rack (201) are positioned corresponding to each other, and there are several guide rollers (303), which are respectively located in the middle of the outer shell (1) and at the top of the outer shell (1).

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