Continuous assembling device for water filtering sheets

Abstract

The utility model discloses a continuous assembly device for water filtering sheets, which belongs to the technical field of cooling tower grid packing assembly and comprises a base plate, and the upper end of the base plate is detachably connected with a plurality of fixed penetrating rods; sleeve continuous inserting mechanisms are installed on the left side and the right side of the upper end of the base plate. The sleeve continuous inserting mechanism comprises a first linear module, a fixing plate, a material frame, a rotary material receiving assembly and a material distributing mechanism. And a filter continuous insertion mechanism is mounted behind the left side of the upper end of the substrate. Through the mode, the sleeves can be distributed one by one, and the angles of the sleeves can be accurately controlled, so that the sleeves are aligned to the fixed penetrating rods, and accurate penetrating is achieved; through cooperation of the second linear module, the third linear module and the fixing assembly, the device can automatically complete continuous insertion operation of the filter pieces, the lifting height of the filter pieces can be freely controlled, the assembly efficiency of the filter pieces of the grid filler is improved, and the production efficiency of the grid filler is further improved.

Description

Technical Field

[0001] This utility model relates to the field of cooling tower mesh packing assembly technology, specifically to a continuous assembly device for water filter plates. Background Technology

[0002] Cooling tower mesh packing is a type of packing material primarily used in wastewater treatment technology; specifically, it is a three-dimensional, spatial mesh packing. Mesh packing typically consists of filter plates, guide rods, sleeves, and other accessories.

[0003] The components required for the mesh packing need to be assembled manually. The filter discs are inserted into the rods and then into the sleeves, and then the next layer of filter discs is inserted. This process is inefficient and requires a lot of manual labor, which is quite inconvenient.

[0004] Based on this, the present invention designs a continuous assembly device for water filter plates to solve the above problems. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a continuous assembly device for water filter plates.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A continuous assembly device for water filter discs includes a base plate, a fixing rod, a sleeve continuous insertion mechanism, and a filter disc continuous insertion mechanism; multiple fixing rods are detachably connected to the upper end of the base plate.

[0008] The upper left and right sides of the substrate are equipped with a continuous sleeve insertion mechanism for distributing the sleeves one by one and inserting the sleeves into the fixed insertion rod.

[0009] The continuous insertion mechanism for the sleeve includes a first linear module, a fixed plate, a material rack, a rotating material receiving assembly, and a material distribution mechanism. The first linear module is symmetrically fixedly installed on the left and right sides of the upper end of the substrate. A fixed plate is fixedly installed on the movable end of the first linear module. Rotating material receiving assemblies are symmetrically arranged on the front and rear sides of the inner end of the fixed plate. Multiple material racks are fixedly installed on the upper end of the substrate. A material distribution mechanism is installed on the material racks. A continuous insertion mechanism for the filter element is installed on the rear left side of the upper end of the substrate to control the movement of the filter element and insert the filter element into the fixed insertion rod.

[0010] Furthermore, the filter continuous insertion mechanism includes a second linear module, a third linear module, and a fixing component; the third linear module is fixedly installed on the upper left side of the substrate; the second linear module is fixedly installed on the movable end of the third linear module; and the fixing component is installed on the movable end of the second linear module.

[0011] A belt conveyor for conveying filter sheets is provided on the upper rear side of the substrate;

[0012] The filter element is provided with multiple slots that are inserted into the fixed rods; and the number of slots corresponds one-to-one with the number of fixed rods.

[0013] Furthermore, the outer diameter of the sleeve is larger than the opening size of the slot;

[0014] Furthermore, a baffle is fixedly provided at the lower end of the fixing rod; the diameter of the baffle is larger than the opening size of the slot;

[0015] Furthermore, the fixing assembly includes a fixing horizontal plate, a cross fixing plate, and a suction nozzle; the fixing horizontal plate is fixedly installed on the movable end of the second linear module; the cross fixing plate is fixedly installed on the lower end of the fixing horizontal plate; a suction nozzle is fixedly installed on the extended end of the cross fixing plate; the suction nozzle is connected to the air pump.

[0016] Furthermore, the material distribution mechanism includes a dual-axis cylinder and an L-shaped push plate; the dual-axis cylinder is fixedly installed on the outer end of the material rack via a bracket; the output end of the dual-axis cylinder is fixedly connected to the L-shaped push plate.

[0017] Furthermore, the rotating receiving assembly includes a rotary cylinder, a rotating mounting plate, a fixed clamping block, a movable clamping block, a guide rod, and a cylinder; the rotary cylinder is fixedly mounted on the outer side of the fixed plate away from the fixed through rod; the rotating mounting plate is rotatably mounted on the outer side of the fixed plate near the fixed through rod; and the output end of the rotary cylinder is fixedly connected to the rotating mounting plate.

[0018] The fixed clamping block is fixedly installed on one end of the rotating mounting plate near the fixed through rod; multiple guide rods are fixedly installed on the fixed clamping block; the movable clamping block is slidably connected to the guide rods; the cylinder is fixedly installed on the upper inner wall of the rotating mounting plate; and the output end of the cylinder is fixedly connected to the movable clamping block.

[0019] Furthermore, the guide rods are distributed in a rectangular array on the fixed clamping block.

[0020] Compared with the prior art, the advantages of this utility model are as follows: 1. By cooperating with the rotating receiving component and the distributing mechanism, the sleeve can be distributing material one by one, and the angle of the sleeve can be precisely controlled so that the sleeve is aligned with the fixed through rod and the insertion is precise.

[0021] 2. Through the cooperation of the second linear module, the third linear module and the fixing components, the device can automatically complete the continuous insertion of the filter plates and freely control the lifting height of the filter plates. This avoids the inability of manual assembly of the fixed insertion rods with higher heights, improves the assembly efficiency of the mesh packing filter plates, and further improves the production efficiency of the mesh packing. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This utility model provides a three-dimensional continuous assembly device for water filter plates. Figure 1 ;

[0024] Figure 2 This is a front view of a continuous assembly device for water filter discs according to the present invention;

[0025] Figure 3 This utility model provides a three-dimensional continuous assembly device for water filter plates. Figure 2 ;

[0026] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0027] Figure 5 This is a partial 3D view of the continuous sleeve insertion mechanism;

[0028] Figure 6 This is a 3D view of the filter.

[0029] The labels in the diagram represent:

[0030] 1. Base plate; 2. Fixed rod; 3. Sleeve continuous insertion mechanism; 31. First linear module; 32. Fixed plate; 33. Rotary cylinder; 34. Rotating mounting plate; 35. Fixed clamping block; 36. Movable clamping block; 37. Guide rod; 38. Cylinder; 39. Material rack; 310. Dual-axis cylinder; 311. L-shaped push plate; 4. Filter sheet continuous insertion mechanism; 41. Second linear module; 42. Third linear module; 44. Fixed horizontal plate; 45. Cross fixed plate; 46. Nozzle; 5. Sleeve; 6. Filter sheet; 61. Slot; 7. Belt conveyor. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0033] In some embodiments, please refer to the accompanying drawings. Figures 1-6 A continuous assembly device for water filter plates includes a substrate 1, and also includes a fixing rod 2, a sleeve continuous insertion mechanism 3, and a filter plate continuous insertion mechanism 4; a plurality of fixing rods 2 are detachably connected to the upper end of the substrate 1; and the fixing rods 2 are distributed in a rectangular array at the upper end of the substrate 1.

[0034] The upper left and right sides of the substrate 1 are equipped with a sleeve continuous insertion mechanism 3 for distributing the sleeves 5 one by one and inserting the sleeves 5 into the fixed insertion rod 2.

[0035] like Figure 1 and Figure 5 As shown, the continuous sleeve insertion mechanism 3 includes a first linear module 31, a fixed plate 32, a material rack 39, a rotating material receiving assembly, and a material distribution mechanism; the first linear module 31 is symmetrically fixedly installed on the upper left and right sides of the base plate 1; a fixed plate 32 is fixedly installed on the movable end of the first linear module 31; rotating material receiving assemblies are symmetrically arranged on the front and rear sides of the inner end of the fixed plate 32.

[0036] Multiple material racks 39 are fixedly installed on the upper end of the substrate 1; and the material racks 39 are also distributed in a rectangular array on the upper end of the substrate 1; the side of the material rack 39 closest to the fixed through rod 2 is designated as the high end; the side of the material rack 39 furthest from the fixed through rod 2 is designated as the low end; and a baffle plate is fixedly installed on the end of the material rack 39 closest to the fixed through rod 2; a material distribution mechanism is installed on the material rack 39.

[0037] A filter continuous insertion mechanism 4 for controlling the movement of the filter 6 and inserting the filter 6 into the fixed insertion rod 2 is installed at the upper left rear end of the substrate 1.

[0038] like Figure 1 and Figure 6 As shown, the filter continuous insertion mechanism 4 includes a second linear module 41, a third linear module 42, and a fixing component; the third linear module 42 is fixedly installed on the upper left side of the substrate 1; the second linear module 41 is fixedly installed on the movable end of the third linear module 42; and the fixing component is installed on the movable end of the second linear module 41.

[0039] A belt conveyor 7 for conveying filter sheet 6 is provided on the upper rear side of substrate 1;

[0040] The filter 6 is provided with a plurality of slots 61 that are inserted into the fixed rod 2; and the number of slots 61 corresponds one-to-one with the number of fixed rods 2.

[0041] The outer diameter of the sleeve 5 is larger than the opening size of the slot 61;

[0042] A baffle is fixedly provided at the lower end of the fixed rod 2; the diameter of the baffle is larger than the opening size of the slot 61;

[0043] In this utility model, after the production is completed, the sleeve 5 moves from the high end to the low end of the material rack 39 and is blocked by the baffle plate provided on the material rack 39; and the belt conveyor 7 drives the filter 6 after the production is completed to move to the position of the fixed component.

[0044] When the mesh packing assembly begins, the fixing component adsorbs and fixes the filter element 6. Then, the second linear module 41 operates, causing the fixing component to move upward until the height of the filter element 6 is higher than the upper end of the fixing rod 2. Then, the third linear module 42 operates, causing the second linear module 41 to move forward until the slot 61 on the filter element 6 is aligned with the fixing rod 2. Then, the second linear module 41 operates, causing the fixing component to move downward. During the movement, the slot 61 on the filter element 6 will pass through the fixing rod 2. This continues until the filter element 6 moves to the lower end of the fixing rod 2 and is blocked by the baffle at the lower end of the fixing rod 2.

[0045] The fixing component then lowers the filter 6; the second linear module 41 and the third linear module 42 work to reset the fixing component;

[0046] After the filter element 6 is inserted into the multiple fixed rods 2, the feeding mechanism pushes the sleeve 5, which is located at the lower end of the material rack 39, into the rotating receiving assembly. The rotating receiving assembly then fixes the sleeve 5 and rotates it downwards, aligning the sleeve 5 with the upper end of the fixed rod 2. Subsequently, the first linear module 31 moves the fixing plate 32 downwards, which in turn moves the rotating receiving assembly downwards. During this movement, the sleeve 5 passes through the fixed rods 2 until the lower end of the sleeve 5 contacts the upper end of the filter element 6 inserted into the fixed rod 2. Then, the first linear module 31 moves the rotating receiving assembly upwards to reset, and the rotating receiving assembly rotates upwards to reset.

[0047] By repeating the above operation, the sleeve 5 and the filter 6 can be placed into the fixed rod 2 in sequence to realize the continuous assembly of the mesh packing. After one mesh packing is assembled, multiple fixed rods 2 are removed from the top of the substrate 1, removed from the substrate 1, and new fixed rods 2 are installed to assemble the mesh packing.

[0048] By rotating the receiving component and the distributing mechanism, the sleeve 5 is distributing material one by one, and the angle of the sleeve 5 can be precisely controlled so that the sleeve 5 is aligned with the fixed through rod 2 for precise insertion. Through the cooperation of the second linear module 41, the third linear module 42 and the fixed component, the device can automatically complete the continuous insertion of the filter sheet 6, and the lifting height of the filter sheet 6 can be freely controlled. This avoids the inability of manual assembly of the fixed through rod 2 with a high height, improves the efficiency of the mesh packing filter sheet assembly, and further improves the production efficiency of the mesh packing.

[0049] like Figure 3 As shown, the fixing assembly includes a fixing horizontal plate 44, a cross fixing plate 45, and a suction nozzle 46; the fixing horizontal plate 44 is fixedly installed on the movable end of the second linear module 41; the cross fixing plate 45 is fixedly installed on the lower end of the fixing horizontal plate 44; the suction nozzle 46 is fixedly installed on the extended end of the cross fixing plate 45; the suction nozzle 46 is connected to the air pump.

[0050] like Figure 4 As shown, the material distribution mechanism includes a dual-shaft cylinder 310 and an L-shaped push plate 311; the dual-shaft cylinder 310 is fixedly installed on the outer end of the material rack 39 by a bracket; the output end of the dual-shaft cylinder 310 is fixedly connected to the L-shaped push plate 311.

[0051] like Figure 4 As shown, the rotating receiving assembly includes a rotary cylinder 33, a rotating mounting plate 34, a fixed clamping block 35, a movable clamping block 36, a guide rod 37, and a cylinder 38; the rotary cylinder 33 is fixedly mounted on the outer side of the fixed plate 32 away from the fixed through rod 2; the rotating mounting plate 34 is rotatably mounted on the outer side of the fixed plate 32 near the fixed through rod 2; and the output end of the rotary cylinder 33 is fixedly connected to the rotating mounting plate 34.

[0052] The fixed clamping block 35 is fixedly installed on one end of the rotating mounting plate 34 near the fixed through rod 2; multiple guide rods 37 are fixedly installed on the fixed clamping block 35; and the guide rods 37 are distributed in a rectangular array on the fixed clamping block 35; the movable clamping block 36 is slidably connected to the guide rods 37; the cylinder 38 is fixedly installed on the upper inner wall of the rotating mounting plate 34; and the output end of the cylinder 38 is fixedly connected to the movable clamping block 36.

[0053] In this utility model, after the production is completed, the sleeve 5 moves from the high end to the low end of the material rack 39 and is blocked by the baffle plate provided on the material rack 39; and the belt conveyor 7 drives the filter 6 after the production is completed to move to the position of the fixed component.

[0054] When the mesh packing assembly operation begins, the suction nozzle 46 works to adsorb and fix the filter sheet 6. Then, the second linear module 41 works to drive the fixing horizontal plate 44 and the cross fixing plate 45 to move upward until the lifting height of the filter sheet 6 is higher than the upper end height of the fixing rod 2.

[0055] Then the third linear module 42 works to drive the second linear module 41 to move forward until the slot 61 on the filter 6 is aligned with the fixed rod 2; then the second linear module 41 works to drive the fixed horizontal plate 44 and the cross fixed plate 45 to move downward. During the movement, the slot 61 on the filter 6 will pass through the fixed rod 2; until the filter 6 moves to the lower end of the fixed rod 2 and is blocked by the baffle set at the lower end of the fixed rod 2.

[0056] Then the suction nozzle 46 lowers the filter 6; the second linear module 41 and the third linear module 42 work to drive the fixed horizontal plate 44 and the cross fixed plate 45 to reset;

[0057] After the filter element 6 is inserted into the multiple fixed rods 2, the dual-axis cylinder 310 drives the L-shaped push plate 311 to move inward. During the movement, the short side of the L-shaped push plate 311 pushes the sleeve 5, which is located at the lower end of the material rack 39, to move inward together until the sleeve 5 moves between the fixed clamping block 35 and the movable clamping block 36. Then, the cylinder 38 drives the movable clamping block 36 to move along the guide rod 37 towards the fixed clamping block 35, so that the fixed clamping block 35 and the movable clamping block 36 clamp and fix the sleeve 5. The long side of the L-shaped push plate 311 will prevent the next sleeve 5 from moving to the lower end of the material rack 39.

[0058] After the fixed clamping block 35 and the movable clamping block 36 fix the sleeve 5, the dual-axis cylinder 310 works to drive the L-shaped push plate 311 to reset; then the rotary cylinder 33 works to drive the rotating mounting plate 34 to rotate downward, so that the end of the sleeve 5 is aligned with the upper end of the fixed through rod 2.

[0059] Subsequently, the first linear module 31 operates, causing the fixed plate 32 to move downward, which in turn causes the sleeve 5 to move downward. During the movement, the sleeve 5 will pass through the fixed rod 2 until the lower end of the sleeve 5 contacts the upper end of the filter 6 inserted into the fixed rod 2. Then, the first linear module 31 operates, causing the fixed clamping block 35 and the movable clamping block 36 to reset upward. The rotary cylinder 33 operates, causing the rotating mounting plate 34 to rotate upward and reset.

[0060] By repeating the above operations, the sleeve 5 and the filter 6 can be placed into the fixed rod 2 in sequence to realize the continuous assembly of the mesh packing.

[0061] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A continuous assembly device for water filter sheets, comprising a substrate (1), characterized in that: It also includes a fixed threading rod (2), a sleeve continuous insertion mechanism (3) and a filter continuous insertion mechanism (4); the upper end of the substrate (1) is detachably connected to multiple fixed threading rods (2); The upper left and right sides of the substrate (1) are equipped with a sleeve continuous insertion mechanism (3) for distributing the sleeves (5) one by one and inserting the sleeves (5) into the fixed insertion rod (2); The continuous insertion mechanism (3) of the sleeve includes a first linear module (31), a fixed plate (32), a material rack (39), a rotating material receiving component and a material distribution mechanism; the first linear module (31) is symmetrically fixedly installed on the upper left and right sides of the substrate (1); a fixed plate (32) is fixedly installed on the movable end of the first linear module (31); a rotating material receiving component is symmetrically arranged on the front and rear sides of the inner end of the fixed plate (32); multiple material racks (39) are fixedly installed on the upper end of the substrate (1); a material distribution mechanism is installed on the material racks (39); a continuous insertion mechanism (4) for controlling the movement of the filter (6) and inserting the filter (6) into the fixed insertion rod (2) is installed on the upper left rear side of the substrate (1).

2. The continuous assembly device for water filter plates according to claim 1, characterized in that, The filter continuous insertion mechanism (4) includes a second linear module (41), a third linear module (42), and a fixing component; the third linear module (42) is fixedly installed on the upper left side of the substrate (1); the second linear module (41) is fixedly installed on the movable end of the third linear module (42); and a fixing component is installed on the movable end of the second linear module (41). A belt conveyor (7) for conveying filter sheets (6) is provided on the rear side of the upper end of the substrate (1); The filter (6) is provided with a plurality of slots (61) that are engaged with the fixed rod (2); and the number of slots (61) corresponds one-to-one with the number of fixed rods (2).

3. The continuous assembly device for water filter plates according to claim 2, characterized in that, The outer diameter of the sleeve (5) is larger than the opening size of the slot (61).

4. The continuous assembly device for water filter plates according to claim 2, characterized in that, A baffle is fixedly provided at the lower end of the fixed through rod (2); the diameter of the baffle is larger than the opening size of the slot (61).

5. The continuous assembly device for water filter plates according to claim 2, characterized in that, The fixing assembly includes a fixing plate (44), a cross fixing plate (45), and a suction nozzle (46); the fixing plate (44) is fixedly installed on the movable end of the second linear module (41); the cross fixing plate (45) is fixedly installed on the lower end of the fixing plate (44); the suction nozzle (46) is fixedly installed on the extended end of the cross fixing plate (45); the suction nozzle (46) is connected to the air pump.

6. The continuous assembly device for water filter plates according to claim 5, characterized in that, The material distribution mechanism includes a dual-shaft cylinder (310) and an L-shaped push plate (311); the dual-shaft cylinder (310) is fixedly installed on the outer end of the material rack (39) by a bracket; the output end of the dual-shaft cylinder (310) is fixedly connected to the L-shaped push plate (311).

7. The continuous assembly device for water filter plates according to claim 6, characterized in that, The rotating receiving assembly includes a rotary cylinder (33), a rotating mounting plate (34), a fixed clamping block (35), a movable clamping block (36), a guide rod (37), and a cylinder (38); the rotary cylinder (33) is fixedly mounted on the outer side of the fixed plate (32) away from the fixed through rod (2); the rotating mounting plate (34) is rotatably mounted on the outer side of the fixed plate (32) near the fixed through rod (2); and the output end of the rotary cylinder (33) is fixedly connected to the rotating mounting plate (34); The fixed clamping block (35) is fixedly installed on one end of the rotating mounting plate (34) near the fixed through rod (2); multiple guide rods (37) are fixedly installed on the fixed clamping block (35); the movable clamping block (36) is slidably connected to the guide rods (37); the cylinder (38) is fixedly installed on the upper inner wall of the rotating mounting plate (34); and the output end of the cylinder (38) is fixedly connected to the movable clamping block (36).

8. The continuous assembly device for water filter plates according to claim 7, characterized in that, The guide rods (37) are arranged in a rectangular array on the fixed clamping block (35).

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