Stainless steel pipe cutting balance adjusting device
By combining the support mechanism and the balanced cutting adjustment components, the swaying and displacement problems during the stainless steel pipe cutting process are solved, achieving high-precision and safe cutting results, extending tool life and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZIBO ZALL WATER TREATMENT EQUIP CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-19
AI Technical Summary
Existing stainless steel pipe cutting devices are prone to shaking and displacement when cutting long or large diameter pipes, resulting in decreased cutting accuracy, accelerated tool wear, and safety hazards, making it difficult to meet the demand for high-precision and high-efficiency cutting.
The system employs a support mechanism, a balanced cutting adjustment assembly, and a steel pipe fixing assembly, including a mounting frame, connecting seat, V-shaped clamp, balance bar, drive motor, and sensors, to achieve stable fixing and precise cutting of stainless steel pipes. The motor operation is automatically controlled by sensor feedback information to ensure balance and accuracy during the cutting process.
It effectively prevents the stainless steel pipe from shaking and shifting during the cutting process, improves cutting accuracy, extends tool life, reduces production costs, ensures operational safety, and is suitable for diverse cutting needs.
Smart Images
Figure CN224254796U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of stainless steel pipe processing equipment, specifically to a stainless steel pipe cutting balance adjustment device. Background Technology
[0002] Cutting is a common process in the processing of stainless steel pipes. This process includes the use of a stainless steel pipe cutting balance adjustment device, which is usually a mechanical clamping balance adjustment device. The stainless steel pipe is clamped and fixed by mechanical clamps to ensure that the steel pipe does not shake or shift during the cutting process. Common types include chuck clamps and V-block clamps.
[0003] Existing stainless steel pipe cutting balance adjustment devices still have the following problems when in use: During the cutting process, especially for long or large-diameter stainless steel pipes, the steel pipe is prone to shaking, displacement, or even deformation due to its own weight and cutting force. This not only affects the cutting accuracy, leading to uneven cuts, dimensional deviations, and other problems, thus reducing product quality, but may also cause uneven wear on the cutting tools, shortening their service life and increasing production costs. In addition, unstable cutting conditions may also cause safety hazards and threaten the personal safety of operators. Traditional cutting equipment often lacks effective balance adjustment methods, making it difficult to meet the needs of high-precision and high-efficiency stainless steel pipe cutting. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a stainless steel pipe cutting balance adjustment device, which solves the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a stainless steel pipe cutting balance adjustment device, comprising a support mechanism, a balance cutting adjustment component, and a steel pipe fixing component. The support mechanism includes a mounting frame, with a connecting seat fixedly connected to each end of the mounting frame. An installation groove is provided in the middle of the front end of the inner sidewall of the mounting frame. A balance rod is fixedly connected between the inner sidewalls of the front and rear sides of the mounting frame. The steel pipe fixing component is mounted on the connecting seat and includes two V-shaped clamps arranged symmetrically. The two V-shaped clamps are connected by bolts arranged symmetrically. Assembly holes for bolt assembly are provided between the upper and lower sidewalls of the front and rear ends of the V-shaped clamps. A trapezoidal anti-slip groove is provided on the inner side of the V-shaped clamps. The balance cutting adjustment component includes a balance moving seat slidably connected to the outer side of the two balance rods. A threaded hole is provided between the center positions of the front and rear sidewalls of the balance moving seat, and a screw is threaded into the threaded hole. A drive component is provided at the front end of the screw.
[0008] As a further improvement of this utility model: a rotating shaft seat is fixedly installed in the middle of the rear end of the inner side wall of the mounting frame, and a screw is fixedly connected to the front rotating end of the rotating shaft seat. A sliding groove is provided between the front and rear side walls of the two ends of the balance moving seat for the balance rod to slide and connect, which can accurately adjust the height of the support rollers and keep the steel pipe in a horizontal state during the cutting process.
[0009] As a further embodiment of this utility model: the drive assembly includes a drive motor fixedly installed in the mounting groove, a screw fixedly connected to the rear drive end of the drive motor, a cutting machine fixedly installed on the top of the balance moving seat, a cutting blade and a sensor being provided on the top of the cutting machine, the sensor monitoring the position and status of the steel pipe in real time, and the controller automatically controlling the motor to operate based on the sensor feedback information, thereby achieving precise control of the balance adjustment assembly.
[0010] As a further embodiment of this utility model: the bottom end of the V-shaped clamping block below is fixedly connected to a slide block, the bottom end of the slide block is slidably connected to a strip groove on its corresponding side, and a threaded hole is opened at the center of the bottom end of the slide block, and a locking screw is threaded into the threaded hole.
[0011] As a further improvement of this utility model: each of the two connecting seats is fixedly connected to a mounting base at one end below, and a mounting hole is opened between the upper and lower side walls at both ends of the mounting base.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. In this utility model, through the synergistic effect of the steel pipe fixing component and the balanced cutting adjustment component, the stainless steel pipe can be effectively prevented from shaking, displacing and deforming during the cutting process, ensuring cutting accuracy, making the cut smoother, reducing dimensional deviation, improving product quality, and its stable cutting state can make the cutting tool be evenly stressed, reduce tool wear, extend tool life and reduce production costs.
[0014] 2. In this utility model, the steel pipe fixing component adopts a design of two V-shaped clamping blocks arranged symmetrically on the upper and lower sides. The two sets of symmetrical steel pipe fixing components fix the steel pipe, avoiding accidents caused by the instability of the steel pipe, ensuring the personal safety of the operator, and improving the safety of the production process. At the same time, it can be flexibly adjusted according to stainless steel pipes of different diameters, lengths and weights, and has wide applicability, which can meet diverse cutting needs. Attached Figure Description
[0015] Figure 1 This is a perspective view of the entire utility model;
[0016] Figure 2This is a perspective view of the support mechanism of this utility model;
[0017] Figure 3 This is a perspective view of the balanced cutting adjustment component of this utility model;
[0018] Figure 4 This is a perspective view of the steel pipe fixing component of this utility model.
[0019] In the diagram: 1. Support mechanism; 2. Balanced cutting adjustment assembly; 3. Steel pipe fixing assembly; 11. Mounting frame; 12. Mounting groove; 13. Balance bar; 14. Connecting seat; 15. Strip groove; 16. Mounting base; 21. Rotating shaft seat; 22. Drive motor; 23. Screw; 24. Balance moving seat; 25. Slide; 26. Cutting machine; 27. Cutting disc; 31. Slide; 32. Threaded hole; 33. Locking screw; 34. V-shaped clamp; 35. Assembly hole; 36. Bolt. Detailed Implementation
[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Please see Figures 1-4In this embodiment of the utility model, the stainless steel pipe cutting balance adjustment device includes a support mechanism 1, a balance cutting adjustment component 2, and a steel pipe fixing component 3. The support mechanism 1 includes a mounting frame 11, with a connecting seat 14 fixedly connected to each end of the mounting frame 11. A mounting groove 12 is provided in the middle of the front end of the inner sidewall of the mounting frame 11. A balance rod 13 is fixedly connected between the inner sidewalls of the front and rear sides of the mounting frame 11. The steel pipe fixing component 3 is mounted on the connecting seat 14 and includes two V-shaped clamps 34 arranged symmetrically. The two V-shaped clamps 34 are connected by bolts 36 arranged symmetrically. Assembly holes 35 for the bolts 36 are provided between the upper and lower sidewalls of the front and rear ends of the V-shaped clamps 34. The inner side of the V-shaped clamp 34 is provided with a trapezoidal anti-slip groove. The balance cutting adjustment component 2 includes a balance moving seat 24 that is slidably connected to the outside of the two balance rods 13. A threaded hole 32 is opened between the center positions of the front and rear side walls of the balance moving seat 24, and a screw 23 is threadedly connected to the threaded hole 32. A drive component is provided at the front end of the screw 23. The synergistic effect of the steel pipe fixing component 3 and the balance cutting adjustment component 2 can effectively prevent the stainless steel pipe from shaking, displacing and deforming during the cutting process, ensuring cutting accuracy, making the cut more flat, the dimensional deviation smaller, and improving product quality. Its stable cutting state can make the cutting tool evenly stressed, reduce tool wear, extend tool life, and reduce production costs.
[0024] A rotating shaft seat 21 is fixedly installed in the middle of the rear end of the inner side wall of the mounting frame 11. A screw 23 is fixedly connected to the rotating end of the front side of the rotating shaft seat 21. A sliding groove 25 is opened between the front and rear side walls of the balance moving seat 24 for sliding connection of the balance rod 13. This allows for precise adjustment of the height of the support rollers, keeping the steel pipe horizontal during the cutting process.
[0025] The drive assembly includes a drive motor 22 fixedly installed in the mounting slot 12, a screw 23 fixedly connected to the rear drive end of the drive motor 22, a cutting machine 26 fixedly installed on the top of the balance moving seat 24, a cutting blade 27 and a sensor are set on the top of the cutting machine 26, the sensor monitors the position and status of the steel pipe in real time, and the controller automatically controls the motor to operate according to the sensor feedback information, so as to realize precise control of the balance adjustment assembly.
[0026] The bottom of the lower V-shaped clamping block 34 is fixedly connected to a slide block 31. The bottom of the slide block 31 is slidably connected to the strip groove 15 on the corresponding side. A threaded hole 32 is opened at the center of the bottom of the slide block 31. A locking screw 33 is threaded into the threaded hole 32. The position of the V-shaped clamping block 34 structure can be adjusted by moving the slide block 31 to adapt to stainless steel pipes of different lengths.
[0027] Each of the two connecting seats 14 is fixedly connected to a mounting base 16 at one end. Each mounting base 16 has a mounting hole between its upper and lower side walls at both ends. The overall stainless steel pipe cutting balance adjustment device can be fixedly installed by using the mounting holes on its two mounting bases 16 in conjunction with the mounting components.
[0028] The working principle of this utility model is as follows: The overall stainless steel pipe cutting balance adjustment device can be fixedly installed by using the mounting holes on its two mounting bases 16 with the mounting components, ensuring that the mounting bases 16 are in full contact with the mounting table and are firmly fixed. According to the length of the stainless steel pipe to be cut, the sliding block 31 is moved to adjust the position of the V-shaped clamp 34 structure to adapt to stainless steel pipes of different lengths. After adjustment, the center of the V-shaped clamp 34 can be aligned with the center of the cutting tool. Then, the bolts 36 are tightened to fix the V-shaped clamp 34, and the stainless steel pipe to be cut is placed on the V-shaped clamp 34 of the steel pipe fixing component 3 to ensure that the steel pipe... The axis is perpendicular to the axis of the cutting tool. When the drive assembly is started, the sensor monitors the position and status of the steel pipe in real time and transmits the signal to the controller. The controller determines whether the steel pipe is in a horizontal state based on the information fed back by the sensor. When the steel pipe is in a stable horizontal state, the balance moving seat 24 can move smoothly because it is slidably mounted on the outside of the two balance rods 13. The drive screw 23 is driven to rotate at the rear drive end of the drive motor 22, which in turn drives the balance moving seat 24 and the cutting machine 26 on it to move back and forth in a balanced manner to perform balanced cutting of the steel pipe. After the cutting is completed, the cutting equipment and drive assembly are turned off, and the cut stainless steel pipe can be removed.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A stainless steel pipe cutting balance adjustment device, comprising a support mechanism (1), a balance cutting adjustment assembly (2), and a steel pipe fixing assembly (3), characterized in that: The support mechanism (1) includes a mounting frame (11), with a connecting seat (14) fixedly connected to each end of the mounting frame (11), and a mounting groove (12) opened in the middle of the front end of the inner sidewall of the mounting frame (11). A balance bar (13) is fixedly connected between the inner sidewalls of the front and rear sides of the mounting frame (11). The steel pipe fixing assembly (3) is installed on the connecting seat (14) and includes two V-shaped clamps (34) arranged symmetrically at the top and bottom. The two V-shaped clamps (34) are connected by bolts (36) arranged symmetrically at the front and back. The upper and lower side walls of the V-shaped clamps (34) at the front and back ends are provided with assembly holes (35) for bolts (36) to be assembled. The inner side of the V-shaped clamps (34) is provided with trapezoidal anti-slip grooves. The balance cutting adjustment assembly (2) includes a balance moving seat (24) that is slidably connected to the outside of the two balance rods (13). A threaded hole (32) is provided between the center positions of the front and rear side walls of the balance moving seat (24), and a screw (23) is threadedly connected to the threaded hole (32). A drive assembly is provided at the front end of the screw (23).
2. The stainless steel tube cutting balance adjusting device according to claim 1, characterized by: A rotating shaft seat (21) is fixedly installed at the middle of the rear end of the inner side wall of the mounting frame (11), and a screw (23) is fixedly connected to the front rotating end of the rotating shaft seat (21).
3. The stainless steel tube cutting balance adjusting device according to claim 1, characterized by: The balance moving seat (24) has a sliding groove (25) between the front and rear side walls at both ends for the balance rod (13) to slide and connect.
4. The stainless steel tube cutting balance adjusting device of claim 1, wherein: A cutting machine (26) is fixedly installed on the top of the balance moving seat (24), and a cutting blade (27) and a sensor are provided on the top of the cutting machine (26).
5. The stainless steel tube cutting balance adjustment device of claim 1, wherein: The drive assembly includes a drive motor (22) fixedly installed in the mounting slot (12), and a screw (23) is fixedly connected to the rear drive end of the drive motor (22).
6. The stainless steel tube cutting balance adjustment device of claim 1, wherein: The bottom end of the V-shaped clamp (34) below is fixedly connected to a slide (31). The bottom end of the slide (31) is slidably connected to a strip groove (15) on its corresponding side. A threaded hole (32) is opened at the center of the bottom end of the slide (31). A locking screw (33) is threaded into the threaded hole (32).
7. The stainless steel tube cutting balance adjustment device of claim 1, wherein: Each of the two connecting seats (14) is fixedly connected to a mounting base (16) at one end. Each mounting base (16) has a mounting hole between its upper and lower side walls at both ends.