Efficient and energy-saving aluminum part washing and wire drawing device

Abstract

The utility model discloses an efficient energy-saving aluminum part washing wire drawing device which comprises a washing tank, a plurality of aluminum sheets and a plastic gasket, the aluminum sheets are attached to the plastic gasket at intervals, and supporting seats are fixedly connected to the upper ends of the left side and the right side of the washing tank. A plurality of aluminum sheets are attached to the plastic gasket at intervals and placed on the horizontal conveyor to be conveyed, the aluminum sheets on the plastic gasket are subjected to wire drawing through the wire drawing roller, water is circularly guided into the two drainage pipes through the circulating pump to be matched with the drainage holes to be washed, workers do not need to arrange and collect the aluminum sheets one by one, time and labor are saved, and the production efficiency is improved. The filter plates penetrate through the rectangular openings and then are inserted into the washing tank to be matched with the cylindrical insertion blocks on the strip-shaped supporting blocks for positioning, so that the washing wastewater is filtered by the two filter plates of which the sizes of filter holes are gradually reduced from top to bottom and flows into the washing tank again, the wastewater is conveniently recycled, energy is saved, and consumption is reduced.

Description

Technical Field

[0001] This utility model relates to the field of aluminum parts washing and wire drawing technology, and in particular to a high-efficiency and energy-saving aluminum parts washing and wire drawing device. Background Technology

[0002] Aluminum parts water washing and brushing is a surface treatment process that combines mechanical friction and chemical treatment to create fine textures on the surface of aluminum parts, thus combining aesthetics and protection. It requires the use of special tools to repeatedly rub the surface of the aluminum plate to scrape out uniform fine lines, and then water washing to remove residual impurities, forming a matte or hairline gloss effect.

[0003] Existing aluminum parts washing and wire drawing equipment requires employees to arrange or collect aluminum parts one by one, which is time-consuming and labor-intensive, has low washing and wire drawing efficiency, and the wastewater generated during the washing process cannot be recycled. This paper proposes a high-efficiency and energy-saving aluminum parts washing and wire drawing equipment to solve the above problems. Utility Model Content

[0004] In view of the shortcomings and defects in the existing technology, this utility model proposes a high-efficiency and energy-saving aluminum parts washing and drawing device to solve the technical problems of existing aluminum parts washing and drawing devices in the background technology, which require employees to arrange or collect aluminum parts one by one in actual use, which is time-consuming and labor-intensive, has low washing and drawing efficiency, and the wastewater generated during the washing process cannot be recycled.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-efficiency and energy-saving aluminum parts washing and wire drawing device includes a washing tank, several aluminum sheets and plastic gaskets. The aluminum sheets are spaced apart and placed on the plastic gaskets. Support seats are fixedly connected to the upper ends of both sides of the washing tank. An inlet pipe is fixedly installed through the inner wall of the right side of the washing tank near the upper end. A rectangular opening is provided at the upper front end of the washing tank, and a filter mechanism is provided in the rectangular opening. A circulation pump is connected to the left side of the washing tank. Two drain pipes are connected to the upper ends of the two support seats. The drain pipes on the front side are connected to the circulation pump. A wire drawing mechanism and a horizontal conveyor are provided between the two support seats. The horizontal conveyor is located below the wire drawing mechanism.

[0007] Preferably, the filtration mechanism includes two strip-shaped support blocks fixedly connected to the inner walls of the left and right sides of the washing tank. The front ends of the strip-shaped support blocks are inserted into rectangular openings, and the rear ends of the strip-shaped support blocks abut against the inner wall of the rear side of the washing tank. The upper ends of the strip-shaped support blocks near the front and rear sides are provided with columnar inserts. Filter plates are provided on the two strip-shaped support blocks on the same horizontal plane. The four columnar inserts on the same horizontal plane are respectively vertically inserted through the filter plates near one of the four corners.

[0008] Preferably, the cylindrical insert and the strip support block are integrally formed, and the filter pore size of the two filter plates decreases from top to bottom.

[0009] Preferably, two pipe racks are fixedly installed on the upper ends of the two support seats, and the two drain pipes are respectively mounted on the two left and right opposite pipe racks. The left and right ends of the two drain pipes are connected with pipe joints, the pipe joints on the same side are connected, and the pipe joint on the left side is connected to the circulation pump. The two drain pipes are provided with a number of drain holes, and the number of drain holes are all set facing the horizontal conveyor.

[0010] Preferably, the input end of the circulating pump is connected to a first conduit, which is connected to the inner left wall of the washing tank near the bottom. The output end of the circulating pump is connected to a second conduit, which is connected to the left pipe joint. A control valve is fixedly installed at the end of the second conduit near the circulating pump.

[0011] Preferably, the wire drawing mechanism includes a horizontally rotating rod that passes through the opposite sidewalls of two support seats. The horizontal conveyor is located below the two rotating rods. Two wire drawing rollers are coaxially fixedly connected to each of the two rotating rods. Several wire drawing rollers are arranged close to the conveyor belt of the horizontal conveyor. Two mounting seats are fixedly connected to the right side wall of the right support seat. A drive motor is fixedly installed at the upper end of each of the two mounting seats. The right ends of the two rotating rods are respectively fixedly connected to the drive shafts of the two drive motors.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] 1. By placing several aluminum sheets on a plastic pad at intervals and then conveying them on a horizontal conveyor, the aluminum sheets on the plastic pad are drawn by a drawing roller, and water is circulated into two drain pipes and several drain holes by a circulating pump for washing. This eliminates the need for employees to arrange and collect the aluminum sheets one by one, saving time and labor and improving the efficiency of washing and drawing.

[0014] 2. By inserting the filter plates through the rectangular opening into the washing tank and positioning them with the columnar inserts on the strip support block, the two filter plates with decreasing filter hole sizes from top to bottom filter the washing wastewater and allow it to flow back into the washing tank, facilitating wastewater recycling and saving energy. Attached Figure Description

[0015] Figure 1 This is a perspective view of a high-efficiency and energy-saving aluminum parts washing and wire drawing device proposed in this utility model;

[0016] Figure 2 This is a top view of the aluminum sheet and plastic gasket of a high-efficiency and energy-saving aluminum parts washing and drawing device proposed in this utility model.

[0017] Figure 3 for Figure 1 A magnified view of a section at point A in the middle;

[0018] Figure 4 This is a schematic diagram of the strip support block and column insert block of a high-efficiency and energy-saving aluminum part washing and wire drawing device proposed in this utility model.

[0019] In the diagram: 1. Washing tank, 2. Aluminum sheet, 3. Plastic gasket, 4. Support base, 5. Liquid inlet pipe, 6. Rectangular opening, 7. Circulating pump, 8. Drain pipe, 9. Horizontal conveyor, 10. Strip support block, 11. Column insert block, 12. Filter plate, 13. Pipe rack, 14. Pipe joint, 15. Drain hole, 16. First conduit, 17. Second conduit, 18. Control valve, 19. Rotating rod, 20. Wire drawing roller, 21. Mounting base, 22. Drive motor. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4A high-efficiency and energy-saving aluminum parts washing and drawing device includes a washing tank 1, several aluminum sheets 2, and plastic gaskets 3. The aluminum sheets 2 are spaced apart and placed on the plastic gaskets 3. Support seats 4 are fixedly connected to the upper ends of both sides of the washing tank 1. An inlet pipe 5 is fixedly installed through the inner wall of the right side of the washing tank 1 near the upper end. The inlet pipe 5 is used to introduce external water into the washing tank 1. A rectangular opening 6 is provided at the upper front end of the washing tank 1. A filter mechanism is provided in the rectangular opening 6. The filter mechanism includes two strip-shaped support blocks 10 fixedly connected to the inner walls of the left and right sides of the washing tank 1. The front ends of the strip-shaped support blocks 10 are inserted into the rectangular opening 6, and the rear ends of the strip-shaped support blocks 10 are in contact with the inner rear wall of the washing tank 1. A cylindrical insert 1 is provided at the upper end of the strip-shaped support blocks 1 near the front and rear sides. 1. Filter plates 12 are provided on two strip support blocks 10 on the same horizontal plane. Four cylindrical inserts 11 on the same horizontal plane are vertically inserted through the filter plates 12 near their four corners. The two filter plates 12 are inserted into the washing tank 1 after passing through the rectangular opening 6, so that the cylindrical inserts 11 on the two strip support blocks 10 on the same horizontal plane pass through the four corners of the filter plates 12, until the two filter plates 12 are positioned on the two strip support blocks 10 on the same horizontal plane. The cylindrical inserts 11 and the strip support blocks 10 are integrally formed. The filter hole size of the two filter plates 12 decreases from top to bottom. The two filter plates 12 with the filter hole size decreasing from top to bottom can filter the washing wastewater and let it flow back into the washing tank 1, which facilitates wastewater recycling and energy saving.

[0023] A circulation pump 7 is connected to the left side of the washing tank 1. Two drain pipes 8 are mounted on the upper ends of two support bases 4. Two pipe racks 13 are fixedly installed on the upper ends of each support base 4. The two drain pipes 8 are respectively mounted on two opposite pipe racks 13. Pipe joints 14 are connected to both ends of the two drain pipes 8. The pipe joints 14 on the same side are connected. The pipe joints 14 are two-way or three-way fittings used to connect the two drain pipes 8. The left pipe joint 14 is connected to the circulation pump 7. Several drain holes 15 are provided on both drain pipes 8. The drain holes 15 are all facing the horizontal conveyor 9. The front drain pipe 8 is connected to the circulation pump 7. The input end of the circulation pump 7 is connected to... A first conduit 16 is connected to the inner left wall of the washing tank 1 near the bottom. A second conduit 17 is connected to the output end of the circulating pump 7. The second conduit 17 is connected to the left pipe joint 14. The circulating pump 7 circulates the water in the washing tank 1 through the first conduit 16, the second conduit 17 and the pipe joint 14 into two drain pipes 8. The two drain pipes 8, together with several drain holes 15, wash several aluminum sheets 2 conveyed on the horizontal conveyor 9. This eliminates the need for employees to arrange and collect the aluminum sheets 2 one by one, saving time and effort and improving the efficiency of washing and drawing. A control valve 18 is fixedly installed at the end of the second conduit 17 near the circulating pump 7. The control valve 18 is used to control the liquid flow rate in the second conduit 17.

[0024] A wire drawing mechanism and a horizontal conveyor 9 are provided between the two support bases 4. The horizontal conveyor 9 is located below the wire drawing mechanism. The wire drawing mechanism includes a rotating rod 19 that rotates horizontally through the opposite side walls of the two support bases 4. The horizontal conveyor 9 is located below the two rotating rods 19. Two wire drawing rollers 20 are coaxially fixedly connected to each of the two rotating rods 19. The rotation of the two rotating rods 19 drives several wire drawing rollers 20 to draw and polish several aluminum sheets 2 on the plastic pad 3. The several wire drawing rollers 20 are all set close to the conveyor belt of the horizontal conveyor 9. Two mounting bases 21 are fixedly connected to the right side wall of the right support base 4. A drive motor 22 is fixedly installed on the upper end of each of the two mounting bases 21. The right ends of the two rotating rods 19 are fixedly connected to the drive shafts of the two drive motors 22 respectively. The two drive motors 22 drive the wire drawing rollers 20 on the two rotating rods 19 to rotate respectively.

[0025] In use, several aluminum sheets 2 are spaced apart and placed on a plastic pad 3. The plastic pad 3 carrying the aluminum sheets 2 is then placed on a horizontal conveyor 9 for transport. The drive motors 22 on the two mounting bases 21 are started, causing the two drive motors 22 to drive the wire drawing rollers 20 on the two rotating rods 19 to rotate. The wire drawing rollers 20 then draw and polish the aluminum sheets 2 on the plastic pad 3. The circulation pump 7 is started to circulate the water in the washing tank 1 through the first conduit 16, the second conduit 17, and the pipe joint 14 into the two drain pipes 8. The two drain pipes 8, in conjunction with the several drain holes 15, then circulate the water in the washing tank 1 into the two drain pipes 8. Several aluminum sheets 2 conveyed on the conveyor 9 are washed with water, eliminating the need for employees to arrange and collect the aluminum sheets 2 one by one, saving time and labor, and improving the efficiency of water washing and wire drawing. Two filter plates 12 are inserted into the water washing tank 1 after passing through the rectangular opening 6, so that the columnar inserts 11 on the two strip support blocks 10 on the same horizontal plane pass through the four corners of the filter plates 12 respectively, until the two filter plates 12 are respectively positioned on the two strip support blocks 10 on the same horizontal plane, and the two filter plates 12 with the filter hole size decreasing from top to bottom filter the water washing wastewater, which then flows back into the water washing tank 1, facilitating wastewater recycling and saving energy and reducing consumption.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency and energy-saving aluminum parts washing and drawing device, comprising a washing tank (1), a plurality of aluminum sheets (2) and a plastic pad (3), wherein the plurality of aluminum sheets (2) are spaced apart and attached to the plastic pad (3), characterized in that, The upper ends of the left and right sides of the washing tank (1) are fixedly connected to support bases (4). The inner wall of the right side of the washing tank (1) near the upper end is fixedly provided with an inlet pipe (5). The upper front end of the washing tank (1) is provided with a rectangular opening (6). A filter mechanism is provided in the rectangular opening (6). A circulation pump (7) is connected to the left side of the washing tank (1). Two drain pipes (8) are connected to the upper ends of the two support bases (4). The drain pipe (8) on the front side is connected to the circulation pump (7). A wire drawing mechanism and a horizontal conveyor (9) are provided between the two support bases (4). The horizontal conveyor (9) is located below the wire drawing mechanism.

2. The high-efficiency and energy-saving aluminum parts water washing and wire drawing device according to claim 1, characterized in that, The filtration mechanism includes two strip support blocks (10) fixedly connected to the inner walls of the left and right sides of the washing tank (1). The front ends of several strip support blocks (10) are inserted into rectangular openings (6). The rear ends of several strip support blocks (10) are in contact with the rear inner wall of the washing tank (1). Several strip support blocks (10) are provided with columnar inserts (11) near the upper ends of the front and rear sides. Filter plates (12) are provided on two strip support blocks (10) on the same horizontal plane. Four columnar inserts (11) on the same horizontal plane are respectively vertically inserted through the filter plates (12) near the four corners.

3. The high-efficiency and energy-saving aluminum parts water washing and wire drawing device according to claim 2, characterized in that, The cylindrical insert (11) and the strip support block (10) are integrally formed, and the filter holes of the two filter plates (12) decrease from top to bottom.

4. The high-efficiency and energy-saving aluminum parts water washing and wire drawing device according to claim 1, characterized in that, Two pipe racks (13) are fixedly installed on the upper ends of the two support bases (4). The two drain pipes (8) are respectively mounted on the two pipe racks (13) facing each other. The left and right ends of the two drain pipes (8) are connected with pipe joints (14). The pipe joints (14) on the same side are connected. The pipe joints (14) on the left side are connected with the circulating pump (7). The two drain pipes (8) are provided with a number of drain holes (15). The drain holes (15) are all facing the horizontal conveyor (9).

5. The high-efficiency and energy-saving aluminum parts water washing and wire drawing device according to claim 4, characterized in that, The input end of the circulating pump (7) is connected to a first conduit (16), which is connected to the inner wall of the left side of the water washing tank (1) near the bottom. The output end of the circulating pump (7) is connected to a second conduit (17), which is connected to the left pipe joint (14). A control valve (18) is fixedly installed at one end of the second conduit (17) near the circulating pump (7).

6. The high-efficiency and energy-saving aluminum parts water washing and wire drawing device according to claim 1, characterized in that, The wire drawing mechanism includes a horizontally rotating rod (19) that passes through the opposite side walls of two support seats (4). The horizontal conveyor (9) is located below the two rotating rods (19). Two wire drawing rollers (20) are coaxially fixedly connected to each of the two rotating rods (19). Several wire drawing rollers (20) are set close to the conveyor belt of the horizontal conveyor (9). Two mounting seats (21) are fixedly connected to the right side wall of the right support seat (4). A drive motor (22) is fixedly installed at the upper end of each of the two mounting seats (21). The right ends of the two rotating rods (19) are fixedly connected to the drive shafts of the two drive motors (22).

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