Semi-automatic reed placing mechanism
By designing a semi-automatic stacking mechanism, and utilizing the cooperation of a vibratory feeder and a pusher, continuous stacking and neat arrangement of ceramic medium green sheets are achieved, solving the problem of low efficiency in existing technologies and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANTOU RUISHENG ELECTRONICS CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, the placement efficiency of ceramic medium green sheets is low, and manual stacking is time-consuming, resulting in low processing efficiency.
A semi-automatic slab-stacking mechanism is adopted, including a vibratory feeder, a conveying track, a pusher block, and a translation drive mechanism. The vibratory feeder arranges the ceramic medium green slabs and makes them stand up. The pusher block and baffle work together to continuously push and stack the ceramic medium green slabs, and finally they are neatly placed into the sagger.
It improves the efficiency of placing ceramic substrate green sheets, ensures the neat arrangement of green sheets, reduces manual operation time, and improves production efficiency.
Smart Images
Figure CN224257684U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to ceramic dielectric production equipment, and in particular to a semi-automatic plate-swinging mechanism. Background Technology
[0002] After processing, ceramic substrate green sheets need to be collected in batches and placed in saggers before being sent to a sintering furnace for sintering. The current method of placement typically involves manually stacking the ceramic substrate green sheets into a single strip before placing them into the sagger. However, this manual stacking method is cumbersome, with each step requiring time, especially when processing large quantities of green sheets, resulting in long processing times and low placement efficiency. Utility Model Content
[0003] The problem to be solved by this utility model is to provide a semi-automatic stacking mechanism that can continuously stack a batch of ceramic medium green sheets into strips, effectively improving stacking efficiency.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0005] A semi-automatic ceramic wafer slab tilting mechanism is characterized by comprising a vibratory feeder, a conveying track capable of slabs of ceramic medium standing upright, a pusher block, a translation drive mechanism capable of driving the pusher block to move horizontally, and at least one tilting wafer strip groove. The discharge end of the vibratory feeder is connected to the feed end of the conveying track, and the discharge end of the conveying track is provided with a vertically arranged baffle. The discharge end of the conveying track is provided with a pushing channel perpendicular to the conveying direction of the conveying track, and the pushing channel is located in front of the baffle along the conveying direction of the conveying track. The pushing channel has a first pushing port and a second pushing port aligned with each other. The power output end of the translation drive mechanism faces the first pushing port. The pusher block is connected to the power output end of the translation drive mechanism and is located in the first pushing port. The tilting wafer strip groove extends along the pushing direction of the pushing channel, and the feed port of the tilting wafer strip groove corresponds to the position of the second pushing port.
[0006] The definition of "front" and "back" on the above conveying track is as follows: based on the conveying direction of the ceramic medium green sheet, the side where the ceramic medium green sheet arrives first is the front, and the side where the ceramic medium green sheet arrives later is the back.
[0007] The discharge end of the aforementioned conveying track is equipped with a vertically arranged baffle. This baffle closes the discharge end of the conveying track, preventing the ceramic medium green sheet from passing over the baffle and continuing to move when it is conveyed to the discharge end, thus keeping the ceramic medium green sheet in the pushing channel.
[0008] During conveying, a batch of ceramic media green sheets are first placed into a vibratory feeder, which then organizes them. The green sheets are fed out one by one from the discharge end of the vibratory feeder, and each green sheet enters the conveying track in an upright position. Then, when the green sheet is conveyed to the discharge end of the conveying track, it is blocked by a baffle, preventing further movement and causing it to remain in the pushing channel. Next, the power output of the translation drive mechanism pushes a pusher block, which moves the green sheet in the pushing channel through the first pushing port to the second pushing port, pushing it into the swing plate slot. After pushing the green sheet into the swing plate slot, the translation drive mechanism drives the pusher block to move in the opposite direction, returning it to the starting position of the first pushing port. The next green sheet is blocked and remains in the pushing channel, ready for the next pushing operation. Repeat the above steps to achieve semi-automatic stacking of ceramic medium green sheets. Stack a batch of green sheets in an upright state in the stacking strip groove. After a certain number of green sheets have been stacked in the stacking strip groove, the stack of ceramic medium green sheets can be picked up by a clamping tool and placed into a sagger.
[0009] Typically, the dimensions of the aforementioned slab groove and the second push port are adapted to the diameter of the ceramic medium green sheet (the dimensions of the slab groove and the second push port can be slightly larger than the diameter of the ceramic medium green sheet), enabling the ceramic medium green sheet to pass smoothly through the second push port and be neatly arranged in the slab groove.
[0010] In a preferred embodiment, the conveying track includes a base plate and two side plates. The base plate gradually slopes downwards from the discharge end of the vibratory feeder towards the pushing channel. The two side plates are respectively disposed on both sides of the base plate, and both side plates are perpendicular to the base plate. The width between the two side plates is greater than the thickness of the ceramic medium green sheet. A first pushing port and a second pushing port are respectively disposed on the two side plates. The two side plates provide limiting and guiding functions for the ceramic medium green sheet. During the sliding process, the two sides of the ceramic medium green sheet are restricted by the side plates, and it can only slide downwards into the pushing channel along the inclined direction of the base plate using its own gravity, avoiding lateral movement or overturning of the green sheet during conveying, and further improving the stability of the conveying.
[0011] In a preferred embodiment, the translation drive mechanism includes a support and a translation cylinder. The support is provided with a first guide rail and a first slider. The first guide rail is located in front of the first push port and parallel to the push direction of the push channel. The first slider is mounted on the first guide rail and can slide on the first guide rail. A push block is mounted on the first slider. The piston rod of the translation cylinder extends towards the first push port, and the end of the piston rod of the translation cylinder is connected to the first slider. The translation cylinder drives the first slider and the push block to slide on the first guide rail. When a ceramic medium green sheet remains in the push channel, the translation cylinder drives the first slider and the push block to slide along the first guide rail, pushing the ceramic medium green sheet into the slab slot.
[0012] When the ceramic medium green sheet is in the shape of a disc, the pusher is a cylindrical block with a curved surface and two circular surfaces. The diameter of the circular surfaces is smaller than the diameter of the ceramic medium green sheet. One circular surface of the cylindrical block faces the first pusher opening.
[0013] In a further preferred embodiment, the number of the swing plate strip grooves is two. The support is provided with a translation seat, two parallel second guide rails and two second sliders. The second guide rails are perpendicular to the swing plate strip grooves. The two second sliders are respectively mounted on the corresponding second guide rails and can slide on the corresponding second guide rails. The translation seat is mounted on the two second sliders. The two swing plate strip grooves are mounted side by side on the translation seat. The front and rear sides of the translation seat are respectively provided with a front stop block and a rear stop block. The two swing plate strip grooves are located between the front stop block and the rear stop block. When one of the wave tray slots has a certain number of green pieces stacked on it, and the other wave tray slot is empty, the positions of the two wave tray slots need to be switched. This is done by manually pushing a translation seat along two second guide rails, causing the translation seat to move the two wave tray slots together. This allows the inlet of the empty wave tray slot to be moved to correspond with the second push port, facilitating continued piece pushing. After the wave tray slot with a certain number of green pieces stacked is moved away, it is easier to pick up the arranged rows of ceramic medium green pieces and place them into the sagger. The aforementioned front and rear stops limit the movement of the translation seat, ensuring that the wave tray slots do not exceed the specified range during translation and that they accurately reach the position corresponding to the second push port.
[0014] In a further preferred embodiment, the front stop is located between two second guide rails, and the rear stop is located between two second guide rails.
[0015] In a further preferred embodiment, the support is further equipped with a second translation cylinder, which is parallel to the second guide rail. The cylinder body of the second translation cylinder is fixedly mounted on the support, and the end of the piston rod of the second translation cylinder is connected to the translation seat. When the number of green pieces stacked in one of the wave-shaped slots reaches a preset quantity, the second translation cylinder switches the positions of the two wave-shaped slots. At this time, the piston rod of the second translation cylinder moves (extends or retracts), causing the translation seat to move on the two second guide rails. The translation seat drives the two wave-shaped slots to move together, so that the feed port of the empty wave-shaped slot moves to correspond with the second push port, facilitating the continued pushing operation. After the wave-shaped slot with a certain number of green pieces stacked is moved away, it is convenient to pick up the arranged whole string of ceramic medium green pieces and put them into the sagger. By adding a second translation cylinder, the degree of automation can be improved.
[0016] Compared with the prior art, this utility model has the following advantages:
[0017] This semi-automatic stacking mechanism can continuously stack batches of ceramic medium green sheets into strips, effectively improving stacking efficiency, and the ceramic medium green sheets in the sagger are arranged relatively neatly. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a specific embodiment 1 of this utility model;
[0019] Figure 2 This is a schematic diagram of the conveying track in specific embodiment 1 of this utility model;
[0020] Figure 3 This is a schematic diagram of the conveying track in specific embodiment 1 of this utility model (without the raw blank).
[0021] Figure 4 This is a structural schematic diagram of a specific embodiment 2 of the present invention. Detailed Implementation
[0022] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0023] Example 1, such as Figure 1-3As shown, the semi-automatic slab-slab mechanism in this embodiment includes a vibratory plate 1, a conveying track 2 that enables the ceramic medium green slab 6 to stand upright, a pusher block 3, a translation drive mechanism 4 that enables the pusher block 3 to move horizontally, and at least one slab-slab strip groove 5. The discharge end of the vibratory plate 1 is connected to the feed end of the conveying track 2. The discharge end of the conveying track 2 is provided with a vertically arranged baffle 21. The discharge end of the conveying track 2 is provided with a push channel 22 perpendicular to the conveying direction of the conveying track 2. Along the conveying direction of the conveying track 2, the push channel 22 is located in front of the baffle 21. The push channel 22 has a first push port 221 and a second push port 222 that are aligned with each other. The power output end of the translation drive mechanism 4 faces the first push port 221. The pusher block 3 is connected to the power output end of the translation drive mechanism 4 and is located in the first push port 221. The slab-slab strip groove 5 extends along the push direction of the push channel 22. The feed port of the slab-slab strip groove 5 corresponds to the position of the second push port 222.
[0024] The definition of front and back on the above-mentioned conveying track 2 is as follows: based on the conveying direction of the ceramic medium green sheet 6, the side where the ceramic medium green sheet 6 arrives first is the front, and the side where the ceramic medium green sheet 6 arrives later is the back.
[0025] The discharge end of the aforementioned conveying track 2 is provided with a vertically arranged baffle 21. The baffle 21 closes the discharge end of the conveying track 2, preventing the ceramic medium green sheet 6 from passing over the baffle 21 and continuing to move when it is conveyed to the discharge end, so that the ceramic medium green sheet 6 stays in the pushing channel 22.
[0026] During conveying, a batch of ceramic medium green sheets 6 are first placed into the vibratory feeder 1, where they are arranged. The ceramic medium green sheets 6 are fed out one by one from the discharge end of the vibratory feeder 1, and each ceramic medium green sheet 6 enters the conveying track 2 in an upright state. Then, when the ceramic medium green sheets 6 are conveyed to the discharge end of the conveying track 2, the discharge end is blocked by the baffle 21, preventing the ceramic medium green sheets 6 from moving further, causing them to remain in the pushing channel 22. Next, the translation drive mechanism 4... The power output end pushes the pusher block 3, causing it to move the ceramic medium green sheet 6 in the push channel 22 through the first push port 221 to the second push port 222. The ceramic medium green sheet 6 is then pushed into the slab groove 5 through the second push port 222. After the ceramic medium green sheet 6 is pushed into the slab groove 5, the translation drive mechanism 4 drives the pusher block 3 to move in the opposite direction, returning the pusher block 3 to the starting position of the first push port 221. The next ceramic medium green sheet 6 is blocked and stays in the push channel 22, ready for the next push operation. The above steps are repeated to achieve semi-automatic slab slab slab 6 ...
[0027] Typically, the dimensions of the aforementioned slab groove 5 and the second push port 222 are adapted to the diameter of the ceramic medium green sheet 6 (the dimensions of the slab groove 5 and the second push port 222 can be slightly larger than the diameter of the ceramic medium green sheet 6), enabling the ceramic medium green sheet 6 to pass smoothly through the second push port 222 and be neatly arranged in the slab groove 5.
[0028] The conveying track 2 includes a base plate 23 and two side plates 24. The base plate 23 gradually slopes downward from the discharge end of the vibrating plate 1 towards the pushing channel 22. The two side plates 24 are respectively disposed on both sides of the base plate 23, and both side plates 24 are perpendicular to the base plate 23. The width between the two side plates 24 is greater than the thickness of the ceramic medium green sheet 6. A first pushing port 221 and a second pushing port 222 are respectively disposed on the two side plates 24. The two side plates 24 provide limiting and guiding functions for the ceramic medium green sheet 6. During the sliding process, the two sides of the ceramic medium green sheet 6 are restricted by the side plates 24, and it can only slide downward into the pushing channel 22 along the inclined direction of the base plate 23 by its own gravity, avoiding lateral movement or overturning of the green sheet during the conveying process, and further improving the stability of the conveying.
[0029] The translation drive mechanism 4 includes a support 41 and a translation cylinder 42. The support 41 is equipped with a first guide rail 411 and a first slider 412. The first guide rail 411 is located in front of the first push port 221 and parallel to the push direction of the push channel 22. The first slider 412 is mounted on the first guide rail 411 and can slide on it. A push block 3 is mounted on the first slider 412. The piston rod of the translation cylinder 42 extends towards the first push port 221, and its end is connected to the first slider 412. The translation cylinder 42 drives the first slider 412 and the push block 3 to slide on the first guide rail 411. When a ceramic medium green sheet 6 remains in the push channel 22, the translation cylinder 42 drives the first slider 412 and the push block 3 to slide along the first guide rail 411, pushing the ceramic medium green sheet 6 into the slab slot 5.
[0030] When the ceramic medium green sheet 6 is in the shape of a circular sheet, the pusher block 3 is a cylindrical block with a curved surface and two circular surfaces. The diameter of the circular surfaces is smaller than the diameter of the ceramic medium green sheet 6. One of the circular surfaces of the cylindrical block faces the first pusher opening 221.
[0031] There are two swing plate slots 5. The support 41 is provided with a translation seat 413, two parallel second guide rails 414 and two second sliders 415. The second guide rails 414 are perpendicular to the swing plate slots 5. The two second sliders 415 are respectively installed on the corresponding second guide rails 414 and can slide on the corresponding second guide rails 414. The translation seat 413 is installed on the two second sliders 415. The two swing plate slots 5 are installed side by side on the translation seat 413. The front and rear sides of the translation seat 413 are respectively provided with a front stop 416 and a rear stop 417. The two swing plate slots 5 are located between the front stop 416 and the rear stop 417. When one of the slab slots 5 has a certain number of green pieces stacked on it, and the other slab slot 5 is empty, the positions of the two slab slots 5 need to be switched. This is done by manually pushing the translation seat 413 on the two second guide rails 414, causing the translation seat 413 to move the two slab slots 5 together. This allows the feed inlet of the empty slab slot 5 to be moved to correspond with the second push port 222, facilitating the continued pushing of pieces. After the slab slot 5 with a certain number of green pieces stacked is moved away, it is easier to pick up the arranged whole string of ceramic medium green pieces 6 and place them into the sagger. The aforementioned front stop 416 and rear stop 417 limit the movement of the translation seat 413, ensuring that the slab slot 5 does not exceed the specified range during the translation process, and ensuring that the slab slot 5 can accurately reach the position corresponding to the second push port 222.
[0032] The front stop 416 is located between the two second guide rails 414, and the rear stop 417 is located between the two second guide rails 414.
[0033] Example 2, as Figure 4 As shown, the difference between this embodiment and Embodiment 1 is that:
[0034] The support 41 is also equipped with a second translation cylinder 418, which is parallel to the second guide rail 414. The cylinder body of the second translation cylinder 418 is fixedly installed on the support 41, and the piston rod end of the second translation cylinder 418 is connected to the translation seat 413. When the number of green pieces stacked in one of the swing strip grooves 5 reaches a preset number, the second translation cylinder 418 switches the positions of the two swing strip grooves 5. At this time, the piston rod of the second translation cylinder 418 moves (the piston rod extends or retracts), causing the translation seat 413 to move on the two second guide rails 414. The translation seat 413 drives the two swing strip grooves 5 to move together, so that the feed port of the empty swing strip groove 5 is moved to correspond with the second push port 222, which is convenient for continuing the pushing operation. After the swing strip groove 5 with a certain number of green pieces stacked is moved away, it is convenient to pick up the arranged whole string of ceramic medium green pieces and put them into the sagger. The degree of automation can be improved by adding a second translation cylinder 418.
[0035] Furthermore, it should be noted that the names of the various parts of the specific embodiments described in this specification may differ. All equivalent or simple variations made to the structure, features, and principles described in this utility model patent concept are included within the protection scope of this utility model patent. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, as long as they do not deviate from the structure of this utility model or exceed the scope defined in these claims, they should all fall within the protection scope of this utility model.
Claims
1. A semi-automatic tilting mechanism, characterized in that: It includes a vibratory feeder, a conveying track that enables the ceramic medium green sheet to stand upright, a pusher block, a translation drive mechanism that enables the pusher block to move horizontally, and at least one swing plate strip groove. The discharge end of the vibratory feeder is connected to the feed end of the conveying track. The discharge end of the conveying track is provided with a vertically arranged baffle. The discharge end of the conveying track is provided with a pushing channel perpendicular to the conveying direction of the conveying track. Along the conveying direction of the conveying track, the pushing channel is located in front of the baffle. The pushing channel has a first pushing port and a second pushing port that are aligned with each other. The power output end of the translation drive mechanism faces the first pushing port. The push block is connected to the power output end of the translation drive mechanism and is located in the first pushing port. The swing plate strip extends along the pushing direction of the pushing channel. The feed port of the swing plate strip corresponds to the position of the second pushing port.
2. The semi-automatic tilting mechanism as described in claim 1, characterized in that: The conveying track includes a base plate and two side plates. The base plate gradually slopes downward from the discharge end of the vibratory feeder toward the pushing channel. The two side plates are respectively disposed on both sides of the base plate. Both side plates are perpendicular to the base plate, and the width between the two side plates is greater than the thickness of the ceramic medium green sheet. The first pushing port and the second pushing port are respectively disposed on the two side plates.
3. The semi-automatic tilting mechanism as described in claim 1, characterized in that: The translation drive mechanism includes a support and a translation cylinder. The support is provided with a first guide rail and a first slider. The first guide rail is located in front of the first push port and is parallel to the push direction of the push channel. The first slider is mounted on the first guide rail and can slide on the first guide rail. A push block is mounted on the first slider. The piston rod of the translation cylinder extends towards the first push port, and the end of the piston rod of the translation cylinder is connected to the first slider.
4. The semi-automatic tilting mechanism as described in claim 3, characterized in that: The number of the swing plate strip grooves is two. The support is provided with a translation seat, two parallel second guide rails and two second sliders. The second guide rails are perpendicular to the swing plate strip grooves. The two second sliders are respectively installed on the corresponding second guide rails and can slide on the corresponding second guide rails. The translation seat is installed on the two sliders. The two swing plate strip grooves are installed side by side on the translation seat. The front and rear sides of the translation seat are respectively provided with a front stop block and a rear stop block. The two swing plate strip grooves are located between the front stop block and the rear stop block.
5. The semi-automatic tilting mechanism as described in claim 4, characterized in that: The front stop is located between the two second guide rails, and the rear stop is located between the two second guide rails.
6. The semi-automatic tilting mechanism as described in claim 4, characterized in that: The support is also provided with a second translation cylinder, which is parallel to the second guide rail. The cylinder body of the second translation cylinder is fixedly installed on the support, and the end of the piston rod of the second translation cylinder is connected to the translation seat.