High-speed liquid packaging all-in-one machine
By using inclined linear synchronization components to connect the filling unit and the capping unit in a high-speed liquid packaging machine, the problems of long transmission distance and liquid splashing are solved, achieving a compact structure, low cost and efficient transmission.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGZHOU TECH LONG PACKAGING MACHINERY CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-19
AI Technical Summary
In existing high-speed liquid packaging integrated machines, the transmission distance between the filling unit and the capping unit is long, the structure is complex, the area occupied is large, the cost is high, and the liquid is prone to splashing out during the transmission process.
The filling unit and the capping unit are connected by a first linear synchronizer arranged at an angle, which shortens the transmission distance and avoids liquid splashing through linear transmission. The structure is simplified by combining a shared drive source and a small number of star wheels to connect the units.
It achieves a compact structure, low cost, and efficient and fast bottle transfer, avoiding liquid splashing, and improving the transfer rate and overall compactness of the equipment.
Smart Images

Figure CN224258256U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquid packaging equipment technology, and in particular to a high-speed integrated liquid packaging machine. Background Technology
[0002] In current high-speed liquid packaging machines, the filling unit and the capping unit are usually connected by multiple star wheels. This often results in a long transmission distance between the filling and capping units, making their structural layout more complex and occupying more space. Furthermore, using multiple star wheels increases costs, making the overall production cost of the high-speed liquid packaging machine higher. At the same time, during the process of multiple star wheels transporting the bottle, the centrifugal force generated during rotation and turning can cause high-speed liquid to splash out of the bottle, greatly limiting the transmission rate of the bottle.
[0003] Therefore, there is an urgent need for a high-speed integrated liquid packaging machine that can solve the above problems. Utility Model Content
[0004] One objective of this invention is to provide a high-speed liquid packaging integrated machine that can connect the filling unit and the capping unit using a smaller number of first linear synchronization components and a shorter transmission distance. It has a simple and compact structure, occupies a small area, and has a low cost, and can prevent high-speed liquid from splashing out of the bottle during transmission.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A high-speed liquid packaging integrated machine, comprising:
[0007] A filling unit for filling high-speed liquid into a bottle;
[0008] A capping unit is located downstream of the filling unit and is used to screw a cap onto the bottle body.
[0009] A first linear synchronizing element is arranged at an angle, with its two ends connected to the filling unit and the capping unit, respectively. The first linear synchronizing element is used to linearly transfer the bottle body of the filling unit to the capping unit.
[0010] As an optional configuration, the centerline of the first linear synchronizing element is tangent to the outer pitch circle of the filling unit and the outer pitch circle of the capping unit, and the rotation direction of the capping unit is opposite to the rotation direction of the filling unit.
[0011] As an optional solution, the high-speed liquid packaging machine also includes:
[0012] A labeling unit is located upstream of the filling unit, and the labeling unit is used to affix labels to the bottle body;
[0013] The second linear synchronizer is arranged at an angle, and its two ends are respectively connected to the labeling unit and the filling unit. The second linear synchronizer is used to linearly transport the bottle body of the labeling unit to the filling unit.
[0014] As an optional configuration, the centerline of the second linear synchronizer is tangent to the outer pitch circle of the filling unit and the outer pitch circle of the labeling unit, the transmission direction of the second linear synchronizer is opposite to the transmission direction of the first linear synchronizer, and the rotation direction of the labeling unit is opposite to the rotation direction of the filling unit.
[0015] As an optional embodiment, the first linear synchronizer and the second linear synchronizer have the same structure; the second linear synchronizer includes:
[0016] Two synchronous pulleys, one of which is rotatably connected to the labeling unit and the other of which is rotatably connected to the filling unit;
[0017] A timing belt is fitted onto the two timing pulleys. The timing belt is used to transport the bottle body, and the timing belt and the timing pulleys are connected by toothed meshing.
[0018] As an optional solution, the high-speed liquid packaging machine also includes:
[0019] A blow molding unit is located upstream of the labeling unit, and the blow molding unit is used to blow out the bottle body;
[0020] A first star wheel is connected to the blow molding unit and the labeling unit. The first star wheel is used to transfer the bottle body blown by the blow molding unit to the labeling unit. The rotation direction of the labeling unit is the same as the rotation direction of the blow molding unit, and the rotation direction of the labeling unit is opposite to the rotation direction of the first star wheel.
[0021] As an optional solution, the high-speed liquid packaging machine also includes:
[0022] The second star wheel is connected to the blow molding unit. The second star wheel is used to transport the preform to the blow molding unit. The rotation direction of the second star wheel is opposite to the rotation direction of the blow molding unit.
[0023] As an optional solution, the high-speed liquid packaging machine also includes:
[0024] The third star wheel is connected at both ends to the capping unit and the conveyor chain, respectively. The third star wheel is used to transfer the bottle from the capping unit to the conveyor chain so that the conveyor chain outputs the bottle. The rotation direction of the capping unit is opposite to the rotation direction of the third star wheel.
[0025] As an optional solution, the high-speed liquid packaging machine also includes:
[0026] A first driving component and a first transmission component, wherein the driving end of the first driving component is connected to the first transmission component, and the first transmission component is respectively connected to the second star wheel, the blow molding unit, the first star wheel, the labeling unit, the second linear synchronizing component, the filling unit, the first linear synchronizing component, the capping unit, and the third star wheel.
[0027] As an optional solution, the high-speed liquid packaging machine also includes:
[0028] At least two second driving members and at least two second transmission members are provided. The driving end of the second driving member is connected to the second transmission member. Part of the second transmission member is connected to a portion of the second star wheel, the blow molding unit, the first star wheel, the labeling unit, the second linear synchronizer, the filling unit, the first linear synchronizer, the capping unit, and the third star wheel. The remaining part of the second transmission member is connected to the remaining portion of the second star wheel, the blow molding unit, the first star wheel, the labeling unit, the second linear synchronizer, the filling unit, the first linear synchronizer, the capping unit, and the third star wheel.
[0029] The beneficial effects of this utility model are as follows:
[0030] By installing a first linear synchronizer arranged at an angle between the filling unit and the capping unit, the bottle filled by the filling unit can be transported to the capping unit via linear transmission through the first linear synchronizer, so that the capping unit can screw the cap onto the bottle. The use of a single first linear synchronizer to connect the filling unit and the capping unit significantly shortens the transmission distance between them compared to connections using multiple star wheels. In other words, by connecting the filling unit and the capping unit with as few first linear synchronizers as possible and with the shortest possible transmission distance, the currently independent filling and capping units are reorganized and their layout is optimized. The design simplifies the layout of the filling and capping units, reducing the overall footprint of the high-speed liquid packaging machine. Furthermore, the use of a single linear synchronizing element for connection reduces production costs. The linear transmission of the bottle via the first linear synchronizing element prevents excessive centrifugal force during rotation and turning, thus avoiding splashing of high-speed liquid and increasing the transmission rate. This results in efficient and rapid bottle transport over a shorter distance. Attached Figure Description
[0031] Figure 1 This is a structural schematic diagram of the high-speed liquid packaging integrated machine provided by this utility model;
[0032] Figure 2 This is a schematic diagram of the connection structure between the filling unit, the capping unit, and the labeling unit provided by this utility model;
[0033] Figure 3 This is a structural schematic diagram of the second linear synchronizing component (with a bottle body) provided by this utility model.
[0034] Figure label:
[0035] 10 - Bottle body;
[0036] 11-Filling unit; 12-Capping unit; 13-Labeling unit; 14-Bottle blowing unit;
[0037] 21-First linear synchronizer; 22-Second linear synchronizer; 221-Synchronizer pulley; 222-Synchronizer belt; 23-First star wheel; 24-Second star wheel; 25-Third star wheel;
[0038] 3-Conveyor chain. Detailed Implementation
[0039] To make the technical problem solved by this utility model, the technical solution adopted, and the technical effect achieved clearer, the technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0040] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0041] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0042] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the structure or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0043] This embodiment proposes a high-speed liquid packaging integrated machine. The machine has a simple and compact structure, reducing its footprint and production cost. Furthermore, it prevents high-speed liquid from splashing out of the bottle during transport, ensuring the stability of the liquid filling process. The specific types of high-speed liquid and bottles are not limited here.
[0044] Specifically, such as Figure 1 and Figure 2As shown, the high-speed liquid packaging integrated machine includes a filling unit 11, a capping unit 12, and a first linear synchronizing component 21. The filling unit 11 is used to fill high-speed liquid into a bottle 10. The capping unit 12 is located downstream of the filling unit 11 and is used to screw a cap onto the bottle 10 after filling. The first linear synchronizing component 21 is arranged at an angle, and its two ends are connected to the filling unit 11 and the capping unit 12, respectively. The first linear synchronizing component 21 is used to linearly transport the bottle 10 from the filling unit 11 to the capping unit 12.
[0045] Compared to related technologies, the high-speed liquid packaging integrated machine in this embodiment changes the transmission connection method between the filling unit 11 and the capping unit 12. By setting an inclined first linear synchronizer 21 between the filling unit 11 and the capping unit 12, the bottle 10 filled by the filling unit 11 can be transported to the capping unit 12 through the linear transmission of the first linear synchronizer 21, so that the capping unit 12 can screw the cap onto the bottle 10. The above-mentioned use of one first linear synchronizer 21 to connect the filling unit 11 and the capping unit 12 can greatly shorten the transmission distance between the filling unit 11 and the capping unit 12 compared to the connection method using multiple star wheels. That is, the filling unit 11 is connected by as few first linear synchronizers 21 as possible and with the shortest possible transmission distance. The filling unit 11 and the capping unit 12, which were previously independent, have been reorganized and redesigned. This results in a simpler and more compact structural layout between the filling unit 11 and the capping unit 12, reducing the overall footprint of the high-speed liquid packaging machine. Furthermore, since only one first linear synchronizing element 21 is needed for connection, the production cost of the entire high-speed liquid packaging machine is reduced. Additionally, the linear transmission of the bottle 10 via the first linear synchronizing element 21 avoids the large centrifugal force generated during rotation and turning of the bottle 10 during transmission, thus preventing high-speed liquid from splashing out of the bottle 10. This increases the transmission rate of the bottle 10 by the first linear synchronizing element 21, thereby achieving efficient and rapid bottle 10 transmission over a shorter distance.
[0046] It is worth noting that the main improvement in this embodiment lies in the overall structural layout of the high-speed liquid packaging machine. Here, the specific packaging working principle of the high-speed liquid packaging machine for high-speed liquids will not be described in detail.
[0047] Specifically, the filling unit 11 can adopt a filling structure commonly used in related technologies, and the capping unit 12 can adopt a capping structure commonly used in related technologies. Here, the specific structure and working principle of the filling unit 11 and the capping unit 12 will not be described in detail.
[0048] Furthermore, such as Figure 1 and Figure 2 As shown, the center line of the first linear synchronizing element 21 is tangent to the outer segment circle of the filling unit 11 and the outer segment circle of the capping unit 12; and the rotation direction of the capping unit 12 is opposite to the rotation direction of the filling unit 11, so as to ensure that the bottle body 10 of the filling unit 11 is smoothly transferred to the capping unit 12.
[0049] By tangenting the center line of the first linear synchronizing element 21 to the outer segment circle of the filling unit 11 and the outer segment circle of the capping unit 12, the bottle body 10 can be smoothly transferred from the filling unit 11 to the capping unit 12 without any jamming during the transfer process, thus ensuring the smoothness and success of the transfer of the bottle body 10 to the capping unit 12.
[0050] Furthermore, such as Figure 1 and Figure 2 As shown, the high-speed liquid packaging integrated machine also includes a labeling unit 13 and a second linear synchronization component 22; wherein, the labeling unit 13 is located upstream of the filling unit 11, and the labeling unit 13 is used to affix labels to the bottle body 10; the second linear synchronization component 22 is arranged at an angle, and the two ends of the second linear synchronization component 22 are respectively connected to the labeling unit 13 and the filling unit 11, and the second linear synchronization component 22 is used to linearly transport the bottle body 10 of the labeling unit 13 to the filling unit 11.
[0051] By providing a second linear synchronizer 22 arranged at an angle between the filling unit 11 and the labeling unit 13, the bottle 10 labeled by the labeling unit 13 can be transported to the filling unit 11 via the linear transmission of the second linear synchronizer 22, so that the filling unit 11 can fill the bottle 10. The above-mentioned use of one second linear synchronizer 22 to connect the filling unit 11 and the labeling unit 13, compared to the connection method using multiple star wheels, can greatly shorten the transmission distance between the filling unit 11 and the labeling unit 13. That is, by using as few second linear synchronizers 22 as possible and with the shortest possible transmission distance... The transmission distance connects the filling unit 11 and the labeling unit 13, and reorganizes the currently independent filling unit 11 and labeling unit 13, making the structural layout between the filling unit 11 and labeling unit 13 simpler and more compact, thus reducing the area occupied by the entire high-speed liquid packaging machine. At the same time, since only one second linear synchronizer 22 is needed for connection, the production cost of the entire high-speed liquid packaging machine is further reduced. In addition, it can improve the transmission rate of the second linear synchronizer 22 to the bottle 10, so as to achieve efficient and fast bottle 10 transmission through a shorter transmission distance.
[0052] Specifically, the labeling unit 13 can adopt a labeling structure commonly used in related technologies. Here, the specific structure and working principle of the labeling unit 13 will not be described in detail.
[0053] Furthermore, such as Figure 1 and Figure 2 As shown, the center line of the second linear synchronizing member 22 is tangent to the outer segment circle of the filling unit 11 and the outer segment circle of the labeling unit 13; and the transmission direction of the second linear synchronizing member 22 is opposite to the transmission direction of the first linear synchronizing member 21, and the rotation direction of the labeling unit 13 is opposite to the rotation direction of the filling unit 11, so as to ensure that the bottle body 10 of the labeling unit 13 is smoothly transmitted to the filling unit 11 through the second linear synchronizing member 22.
[0054] By tangenting the center line of the second linear synchronizing element 22 to the outer segment circle of the filling unit 11 and the outer segment circle of the labeling unit 13, the bottle 10 can be smoothly transferred from the labeling unit 13 to the filling unit 11 without any jamming during the transfer process, thus ensuring the smoothness and success of the transfer of the bottle 10 to the filling unit 11.
[0055] And, as Figure 1 and Figure 2 As shown, by making the transmission direction of the second linear synchronizer 22 opposite to that of the first linear synchronizer 21, that is, the second linear synchronizer 22 and the first linear synchronizer 21 can form a similar symmetrical structure, so as to ensure that the layout of the labeling unit 13, the filling unit 11 and the capping unit 12 is relatively simple and compact, which can further improve the structural compactness of the entire high-speed liquid packaging machine and reduce the occupied area.
[0056] Furthermore, such as Figure 1 and Figure 2 As shown, the structures of the first linear synchronizer 21 and the second linear synchronizer 22 are basically the same. The following description only describes the second linear synchronizer 22. The structure of the first linear synchronizer 21 can be referred to the structural description of the second linear synchronizer 22.
[0057] It is worth noting that, such as Figure 1 and Figure 2 As shown, the specific tilt angle of the first linear synchronizing member 21 and the second linear synchronizing member 22 is not limited. While ensuring the stable transmission of the bottle body 10 by the first linear synchronizing member 21 and the second linear synchronizing member 22, the larger the tilt angle, the better, so as to better shorten the transmission distance and ensure the compactness of the overall structural layout.
[0058] Specifically, such as Figures 1 to 3As shown, the second linear synchronizing element 22 includes two synchronizing pulleys 221 and a synchronizing belt 222; one synchronizing pulley 221 is rotatably connected to the labeling unit 13, and the other synchronizing pulley 221 is rotatably connected to the filling unit 11; the synchronizing belt 222 is sleeved on the two synchronizing pulleys 221, and the synchronizing belt 222 is used to transport the bottle 10, that is, the bottle 10 at the labeling unit 13 can be linearly transported to the filling unit 11 through the synchronizing belt 222.
[0059] It is worth noting that, such as Figure 2 and Figure 3 As shown, the center line of the first linear synchronizing element 21 and the center line of the second linear synchronizing element 22 mentioned above specifically refer to the connecting line of the center points of the bottle mouths of each bottle body 10 located on the same side of the synchronizing belt 222.
[0060] Furthermore, the synchronous belt 222 and the synchronous pulley 221 are connected by a toothed meshing connection. That is, one of the synchronous belt 222 and the synchronous pulley 221 has a toothed protrusion, and the other has a toothed groove. The toothed protrusion can mesh and insert into the toothed groove to achieve a toothed meshing connection between the synchronous belt 222 and the synchronous pulley 221. This ensures the stability of the connection between the synchronous belt 222 and the synchronous pulley 221 and avoids slippage between the synchronous belt 222 and the synchronous pulley 221.
[0061] Specifically, such as Figure 1 and Figure 2 As shown, the high-speed liquid packaging integrated machine also includes a blow molding unit 14 and a first star wheel 23; wherein, the blow molding unit 14 is located upstream of the labeling unit 13, and the blow molding unit 14 is used to blow out bottles 10 of the required shape; the first star wheel 23 is connected between the blow molding unit 14 and the labeling unit 13, and the first star wheel 23 is used to transport the bottles 10 blown by the blow molding unit 14 to the labeling unit 13. Here, the first star wheel 23 can adopt a star wheel structure commonly used in related technologies.
[0062] By setting a first star wheel 23 between the blow molding unit 14 and the labeling unit 13, the bottle body 10 blown by the blow molding unit 14 can be transported to the labeling unit 13 through the first star wheel 23, so that the labeling unit 13 can affix a label to the bottle body 10. The above-mentioned use of a first star wheel 23 to connect the blow molding unit 14 and the labeling unit 13 reduces the number of first star wheels 23 between the blow molding unit 14 and the labeling unit 13, making the structural layout between the blow molding unit 14 and the labeling unit 13 simpler and more compact, and better reducing the area occupied by the entire high-speed liquid packaging machine. At the same time, since only one first star wheel 23 is needed for connection, the production cost of the entire high-speed liquid packaging machine is further reduced.
[0063] Specifically, such as Figure 1 and Figure 2As shown, the rotation direction of the labeling unit 13 is the same as that of the blow molding unit 14, and the rotation direction of the labeling unit 13 is opposite to that of the first star wheel 23, so as to ensure that the bottle body 10 of the blow molding unit 14 is smoothly screwed into the labeling unit 13 through the first star wheel 23.
[0064] Specifically, the blow molding unit 14 can adopt a blow molding structure commonly used in related technologies. Here, the specific structure and working principle of the blow molding unit 14 will not be described in detail.
[0065] Furthermore, such as Figure 1 As shown, the high-speed liquid packaging integrated machine also includes a second star wheel 24, which is connected to the blow molding unit 14. The second star wheel 24 is used to transport the preform to the blow molding unit 14, so that the blow molding unit 14 can blow the preform into the bottle body 10 described above. The rotation direction of the second star wheel 24 is opposite to the rotation direction of the blow molding unit 14, so as to ensure that the preform is smoothly transferred to the blow molding unit 14 through the second star wheel 24. Here, the second star wheel 24 can adopt a star wheel structure commonly used in related technologies.
[0066] By connecting the preform and the blow molding unit 14 with a second star wheel 24, the number of second star wheels 24 between the preform and the blow molding unit 14 is reduced, making the structural layout between the preform and the blow molding unit 14 simpler and more compact, and better reducing the area occupied by the entire high-speed liquid packaging machine; at the same time, since only one second star wheel 24 is needed for connection, the production cost of the entire high-speed liquid packaging machine is further reduced.
[0067] Furthermore, such as Figure 1 and Figure 2 As shown, the high-speed liquid packaging integrated machine also includes a third star wheel 25. The two ends of the third star wheel 25 are connected to the capping unit 12 and the conveyor chain 3, respectively. The third star wheel 25 is used to transport the bottle body 10 from the capping unit 12 to the conveyor chain 3, so that the conveyor chain 3 can transport the bottle body 10 out. Here, the third star wheel 25 can adopt a star wheel structure commonly used in related technologies.
[0068] By connecting the capping unit 12 and the conveyor chain 3 with a third star wheel 25, the number of third star wheels 25 between the capping unit 12 and the conveyor chain 3 is reduced, making the structural layout between the capping unit 12 and the conveyor chain 3 simpler and more compact, and better reducing the area occupied by the entire high-speed liquid packaging machine; at the same time, since only one third star wheel 25 is needed for connection, the production cost of the entire high-speed liquid packaging machine is further reduced.
[0069] Specifically, such as Figure 1 and Figure 2As shown, the rotation direction of the capping unit 12 is opposite to that of the third star wheel 25, so as to ensure that the bottle 10 at the capping unit 12 is smoothly transferred to the conveyor chain 3 via the third star wheel 25. Here, the conveyor chain 3 can adopt a common conveyor chain structure in related technologies.
[0070] It is worth noting that, such as Figure 1 and Figure 2 As shown, the rotation directions of the second star wheel 24, the blow molding unit 14, the first star wheel 23, the labeling unit 13, the second linear synchronizer 22, the filling unit 11, the first linear synchronizer 21, the capping unit 12, and the third star wheel 25 mentioned above are as follows: Figure 1 and Figure 2 The corresponding arrows are shown in the image.
[0071] Furthermore, in this embodiment, the high-speed liquid packaging integrated machine also includes a first driving component and a first transmission component; wherein, the driving end of the first driving component is connected to the first transmission component, and the first transmission component is respectively connected to the second star wheel 24, the bottle blowing unit 14, the first star wheel 23, the labeling unit 13, the second linear synchronizer 22, the filling unit 11, the first linear synchronizer 21, the capping unit 12, and the third star wheel 25. Specifically, the first driving component can be a servo motor, and the first transmission component can be a gear transmission structure or a transmission belt structure. Here, the specific structure and arrangement of the first transmission component are not limited, as long as the overall drive can be achieved through a single first driving component and a first transmission component.
[0072] By setting a first driving component as a common driving source, compared to configuring a separate driving source in each unit, star wheel, or synchronizer, the number of first driving components can be greatly reduced, further lowering the overall production cost of the high-speed liquid packaging machine. Furthermore, using a common driving source simplifies the overall structural layout of the high-speed liquid packaging machine, achieving a more tightly connected integrated machine structure through this new common driving source layout. Specifically, the first driving component can drive one of the synchronizer pulleys 221 in the second linear synchronizer 22 to rotate, thereby driving the other synchronizer pulley 221 and the synchronizer belt 222 to move.
[0073] In other embodiments, the high-speed liquid packaging machine may further include at least two second driving components and at least two second transmission components. The driving ends of the second driving components are connected to the second transmission components. Part of the second transmission components are connected to portions of the second star wheel 24, the blow molding unit 14, the first star wheel 23, the labeling unit 13, the second linear synchronizer 22, the filling unit 11, the first linear synchronizer 21, the capping unit 12, and the third star wheel 25. The remaining second transmission components are connected to the remaining portions of the second star wheel 24, the blow molding unit 14, the first star wheel 23, the labeling unit 13, the second linear synchronizer 22, the filling unit 11, the first linear synchronizer 21, the capping unit 12, and the third star wheel 25. Specifically, the second driving component can be a servo motor, and the second transmission component can be a gear transmission structure or a transmission belt structure. The specific structure and arrangement of the second transmission components are not limited here, as long as overall driving can be achieved through each second driving component and each second transmission component.
[0074] By using at least two second drive components as a shared drive source, compared to configuring each component with an independent drive source in a single unit, star wheel, or synchronizing element, the number of second drive components can be significantly reduced, further lowering the overall production cost of the high-speed liquid packaging machine. Furthermore, using at least two shared drive sources simplifies the overall structural layout of the high-speed liquid packaging machine, achieving a more tightly integrated structure through this new shared drive source layout. Here, the number of second drive components and second transmission components is not limited, as long as the overall drive can be achieved with a smaller number of them.
[0075] The specific working process of the high-speed liquid packaging integrated machine in this embodiment is as follows:
[0076] First, the preform is conveyed by the second star wheel 24 and screwed into the blow molding unit 14, so that the blow molding unit 14 blows the preform into the bottle body 10; then the first star wheel 23 conveys the blown bottle body 10 into the labeling unit 13, so that the labeling unit 13 affixes a label to the bottle body 10; then, the second linear synchronizing member 22 linearly conveys the labeled bottle body 10 to the filling unit 11, so that the filling unit 11 fills the bottle body 10 with high-speed liquid.
[0077] Then, the first linear synchronizing member 21 smoothly conveys the filled bottle 10 to the capping unit 12 in a straight line, so that the capping unit 12 screws the cap onto the bottle 10.
[0078] Finally, the third star wheel 25 is used to screw the capped screen body into the conveyor chain 3 so that the bottle body 10 can be transported out through the conveyor chain 3.
[0079] In this embodiment, the high-speed liquid packaging integrated machine connects the blow molding unit 14 and the labeling unit 13 via a first star wheel 23, the labeling unit 13 and the filling unit 11 via a second linear synchronizer 22, and the filling unit 11 and the capping unit 12 via a first linear synchronizer 21. That is, adjacent components are connected by only one star wheel or one linear synchronizer. By connecting the various units with as few parts and as short a distance as possible, the currently independent units are re-integrated, so that the blow molding unit 14, the labeling unit 13, the filling unit 11 and the capping unit 12 can form a tightly connected integrated machine structure. Furthermore, a first drive unit is used as a common drive source, so that a new layout structure that is extremely simple and efficient and high-speed can be adopted to achieve the compact structure of the entire high-speed liquid packaging integrated machine and reduce the occupied area.
[0080] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A high-speed liquid packaging integrated machine, characterized in that, include: A filling unit (11) is used to fill high-speed liquid into a bottle (10); A capping unit (12) is located downstream of the filling unit (11) and is used to screw a cap onto the bottle body (10). The first linear synchronizing element (21) is arranged at an angle. The two ends of the first linear synchronizing element (21) are respectively connected to the filling unit (11) and the capping unit (12). The first linear synchronizing element (21) is used to linearly transmit the bottle body (10) of the filling unit (11) to the capping unit (12).
2. The high-speed liquid packaging integrated machine as described in claim 1, characterized in that, The centerline of the first linear synchronizing element (21) is tangent to the outer pitch circle of the filling unit (11) and the outer pitch circle of the capping unit (12), and the rotation direction of the capping unit (12) is opposite to the rotation direction of the filling unit (11).
3. The high-speed liquid packaging integrated machine as described in claim 1, characterized in that, The high-speed liquid packaging integrated machine also includes: A labeling unit (13) is located upstream of the filling unit (11), and the labeling unit (13) is used to affix a label to the bottle body (10); The second linear synchronizing element (22) is arranged at an angle. The two ends of the second linear synchronizing element (22) are respectively connected to the labeling unit (13) and the filling unit (11). The second linear synchronizing element (22) is used to linearly transmit the bottle body (10) of the labeling unit (13) to the filling unit (11).
4. The high-speed liquid packaging integrated machine as described in claim 3, characterized in that, The centerline of the second linear synchronizer (22) is tangent to the outer pitch circle of the filling unit (11) and the outer pitch circle of the labeling unit (13). The transmission direction of the second linear synchronizer (22) is opposite to the transmission direction of the first linear synchronizer (21). The rotation direction of the labeling unit (13) is opposite to the rotation direction of the filling unit (11).
5. The high-speed liquid packaging integrated machine as described in claim 3, characterized in that, The first linear synchronizer (21) and the second linear synchronizer (22) have the same structure; the second linear synchronizer (22) includes: Two synchronous pulleys (221), one of which is rotatably connected to the labeling unit (13) and the other of which is rotatably connected to the filling unit (11); A timing belt (222) is fitted onto two timing pulleys (221). The timing belt (222) is used to transport the bottle (10), and the timing belt (222) and the timing pulleys (221) are connected by toothed meshing.
6. The high-speed liquid packaging integrated machine as described in claim 3, characterized in that, The high-speed liquid packaging integrated machine also includes: A blow molding unit (14) is located upstream of the labeling unit (13), and the blow molding unit (14) is used to blow out the bottle body (10); A first star wheel (23) is connected to the blow molding unit (14) and the labeling unit (13). The first star wheel (23) is used to transfer the bottle body (10) blown by the blow molding unit (14) to the labeling unit (13). The rotation direction of the labeling unit (13) is the same as that of the blow molding unit (14), and the rotation direction of the labeling unit (13) is opposite to that of the first star wheel (23).
7. The high-speed liquid packaging integrated machine as described in claim 6, characterized in that, The high-speed liquid packaging integrated machine also includes: The second star wheel (24) is connected to the blow molding unit (14). The second star wheel (24) is used to transport the preform to the blow molding unit (14). The rotation direction of the second star wheel (24) is opposite to the rotation direction of the blow molding unit (14).
8. The high-speed liquid packaging integrated machine as described in claim 7, characterized in that, The high-speed liquid packaging integrated machine also includes: The third star wheel (25) is connected at both ends to the capping unit (12) and the conveyor chain (3). The third star wheel (25) is used to transfer the bottle body (10) of the capping unit (12) to the conveyor chain (3) so that the conveyor chain (3) outputs the bottle body (10). The rotation direction of the capping unit (12) is opposite to the rotation direction of the third star wheel (25).
9. The high-speed liquid packaging integrated machine as described in claim 8, characterized in that, The high-speed liquid packaging integrated machine also includes: The first driving component and the first transmission component are connected, with the driving end of the first driving component connected to the first transmission component. The first transmission component is connected to the second star wheel (24), the blow molding unit (14), the first star wheel (23), the labeling unit (13), the second linear synchronizing component (22), the filling unit (11), the first linear synchronizing component (21), the capping unit (12), and the third star wheel (25) respectively.
10. The high-speed liquid packaging integrated machine as described in claim 8, characterized in that, The high-speed liquid packaging integrated machine also includes: At least two second driving members and at least two second transmission members, the driving end of the second driving member is connected to the second transmission member, a portion of the second transmission member is connected to a portion of the second star wheel (24), the blow molding unit (14), the first star wheel (23), the labeling unit (13), the second linear synchronizer (22), the filling unit (11), the first linear synchronizer (21), the capping unit (12) and the third star wheel (25), and the remaining portion of the second transmission member is connected to the remaining portion of the second star wheel (24), the blow molding unit (14), the first star wheel (23), the labeling unit (13), the second linear synchronizer (22), the filling unit (11), the first linear synchronizer (21), the capping unit (12) and the third star wheel (25).