Device for quickly taking out stuck silicon material in silicon material barrel
By designing a quick removal device for stuck silicon material in the barrel, the device uses a support frame and a push-out section to quickly clear the stuck material, thus solving the problem of wasted feeding time caused by stuck material in the barrel and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 云南嘉泰来新材料有限公司
- Filing Date
- 2025-06-16
- Publication Date
- 2026-05-19
AI Technical Summary
During the feeding and refeeding process, the silicon material bucket is prone to jamming, resulting in wasted feeding time. The existing method requires returning to the feeding room for processing, causing additional wasted time.
Design a device for quickly removing stuck silicon material from a barrel, including a barrel support frame, a sliding support device, a cylinder, an ejector and a clamping structure, which quickly clears stuck material through the sliding support device and the ejector.
It enables rapid clearing of material jams in the material cylinder, reduces feeding time, and improves production efficiency.
Smart Images

Figure CN224258853U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material jamming and cleaning technology, specifically to a device for quickly removing jammed silicon material from a silicon material bucket. Background Technology
[0002] Refilling is a crucial step in the production of monocrystalline silicon rods, typically requiring 6-8 refills per batch. Monocrystalline silicon rods are a core material in the semiconductor, photovoltaic, and optoelectronic industries, playing a vital role in many key areas of modern technology. However, during the refilling process, issues often arise where the material bucket gets stuck and cannot be fully filled, severely impacting the refilling time and resulting in wasted time.
[0003] When a material hopper jams, the usual solution is to return it to the feeding room for processing, then add a new hopper and transport it back for feeding. Even hoppers with minor jams need to be returned to the feeding room to retrieve an equal weight of material for the next hopper, and so on. This back-and-forth movement to the feeding room results in wasted time.
[0004] Therefore, it is necessary to invent a device for quickly removing stuck silicon material from a silicon material bucket to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a quick removal device for jammed silicon material barrels, which solves the problem that when the barrel is jammed, it cannot be cleaned quickly, resulting in time-consuming cleaning.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A quick removal device for silicon material barrels includes a barrel support frame for clamping the barrel body, a barrel support device that can slide longitudinally at the bottom end of the barrel support frame, a support structure for supporting the barrel body that is rotatably mounted on the barrel support frame, and a push-out part that is detachably mounted on the top end of the barrel body.
[0008] As a preferred embodiment of the present invention, the material cylinder support device includes a bottom support plate, a slide rail and a cylinder. The slide rail is fixedly installed at the bottom end of the material cylinder support frame, the bottom support plate and the slide rail are slidably connected, the cylinder is fixedly installed at the other end of the material cylinder support frame, and the bottom support plate is provided with a connecting end connected to the cylinder on the side near the material cylinder support frame.
[0009] As a preferred embodiment of this utility model, a material cylinder transport vehicle is provided on one side of the material cylinder support frame, and the material cylinder support frame and the material cylinder transport vehicle are fixedly connected. The upper surface of the material cylinder transport vehicle is provided with a slot for the bottom support plate to slide longitudinally.
[0010] As a preferred embodiment of this utility model, the ejection part includes a top bracket and a bottom cup ejection rod. The top bracket is detachably installed on the top of the material cylinder body. The bottom cup ejection rod is slidably connected to the top bracket. The bottom cup ejection rod is located at the axis of the material cylinder body. A striking part is provided at one end of the bottom cup ejection rod located inside the material cylinder body.
[0011] In a preferred embodiment of this utility model, the support structure includes a support rod and a locking bolt. A material cylinder support ring is sleeved on the outer side of the material cylinder body. The support rod can abut against the material cylinder support ring. The support rod and the material cylinder support structure are rotatably connected. The locking bolt is located at the pivot of the support rod and is used to fix the angle of the support rod.
[0012] As a preferred embodiment of this utility model, a positioning ring is fixedly installed at the top of the bottom support plate, and the positioning ring is adapted to the bottom end of the material cylinder body.
[0013] As a preferred embodiment of this utility model, the barrel support frame is provided with a plurality of barrel fixing clamps for clamping the barrel body on the side facing the barrel support device.
[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0015] In this invention, a longitudinally sliding cylinder support device is provided at the bottom of the cylinder support frame. When the cylinder body needs to be transferred, the positioning ring cooperates with the bottom of the cylinder body, and multiple cylinder clamps hold and fix the cylinder body to ensure normal transportation. When it is necessary to clear the material stuck in the cylinder body, the support structure is rotated and fixed so that the support rod abuts against the cylinder support ring of the cylinder body. The bottom support plate is pushed downward by the cylinder to separate the positioning ring from the cylinder body. A collection box is placed at the top of the positioning ring, and the material stuck inside the cylinder body is cleared by tapping the bottom bowl and pushing out the rod. The material stuck in the cylinder is quickly removed, thus solving the problem of the cylinder being stuck and unable to be filled, and reducing the feeding time. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the material cylinder support frame structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the material cylinder support device of this utility model;
[0019] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0020] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.
[0021] Explanation of reference numerals in the attached drawings: 1. Material cylinder transport vehicle; 2. Material cylinder body; 201. Material cylinder support ring; 3. Positioning ring; 4. Material cylinder fixing clamp; 5. Support structure; 501. Locking bolt; 502. Support rod; 6. Top bracket; 7. Bottom bowl push-out rod; 8. Material cylinder support frame; 801. Slide rail; 9. Cylinder; 10. Bottom support plate; 11. Connecting end. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0023] This utility model provides, for example Figure 1-5 The device shown is a quick-release device for silicon material barrels, comprising a barrel support frame 8 for clamping the barrel body 2. The bottom end of the barrel support frame 8 is provided with a barrel support device that can slide longitudinally. A support structure 5 for supporting the barrel body 2 is rotatably mounted on the barrel support frame 8. A push-out part is detachably mounted on the top end of the barrel body 2. The rotatable mounting of the support structure 5 reduces the clamping difficulty of the barrel body 2 during transport, improving placement efficiency.
[0024] The material cylinder support device includes a bottom support plate 10, a slide rail 801, and a cylinder 9. The slide rail 801 is fixedly installed at the bottom end of the material cylinder support frame 8, and the bottom support plate 10 and the slide rail 801 are slidably connected. The cylinder 9 is fixedly installed at the other end of the material cylinder support frame 8, and the bottom support plate 10 has a connecting end 11 connected to the cylinder 9 on the side near the material cylinder support frame 8. When it is necessary to clear the jammed material, the material cylinder support device slides downward, and the bottom support plate 10 moves to the bottom end of the material cylinder transport vehicle 1, leaving a certain space for placing a storage box to facilitate the collection of jammed material.
[0025] A material cylinder transport vehicle 1 is provided on one side of the material cylinder support frame 8. The material cylinder support frame 8 and the material cylinder transport vehicle 1 are fixedly connected. The upper surface of the material cylinder transport vehicle 1 is provided with a slot for the bottom support plate 10 to slide longitudinally. Multiple extension blocks are provided at the bottom end of the material cylinder transport vehicle 1. Universal wheels are installed at the bottom end of the extension blocks to increase the distance between the material cylinder transport vehicle 1 and the ground, so as to leave enough downward sliding space for the bottom support plate 10.
[0026] The ejector section includes a top support 6 and a bottom cup ejector rod 7. The top support 6 is detachably mounted on the top of the barrel body 2. The bottom cup ejector rod 7 is slidably connected to the top support 6 and is located at the axis of the barrel body 2. A striking part is provided at one end of the bottom cup ejector rod 7 located inside the barrel body 2. Because the bottom cup ejector rod 7 is located at the axis, whether pushing or striking the bottom cup ejector rod 7, the force will be applied to the geometric center of the barrel body 2, avoiding lateral load and preventing damage to the barrel body 2.
[0027] The support structure 5 includes a support rod 502 and a locking bolt 501. A cylinder support ring 201 is sleeved on the outer side of the cylinder body 2. The support rod 502 can abut against the cylinder support ring 201. The support rod 502 and the cylinder support frame 8 are rotatably connected. The locking bolt 501 is located at the pivot of the support rod 502 and is used to fix the angle of the support rod 502. By adjusting the tightness of the locking bolt 501 and the cylinder support frame 8, the rotation of the support rod 502 is controlled. During transfer, the support rod 502 is in a vertical state. When clearing jammed material, the support rod 502 needs to be switched to a horizontal state.
[0028] A positioning ring 3 is fixedly installed at the top of the bottom support plate 10, and the positioning ring 3 is adapted to the bottom end of the barrel body 2. The positioning ring 3 is used to constrain the bottom of the barrel body 2, which facilitates the fixing of the barrel body 2 after clamping, improves the stability of clamping, and facilitates the transfer of the barrel body 2.
[0029] The barrel support frame 8 has multiple barrel fixing clamps 4 on the side facing the barrel support device for clamping the barrel body 2. Multiple barrel fixing clamps 4 are provided, each clamping the barrel body 2 from both sides.
[0030] This invention features a longitudinally sliding cylinder support device at the bottom of the cylinder support frame 8. When the cylinder body 2 needs to be transferred, the positioning ring 3 engages with the bottom of the cylinder body 2, and multiple cylinder clamps 4 clamp and fix the cylinder body 2 to ensure normal transport. When it is necessary to clear the jammed material in the cylinder body 2, the support structure 5 is rotated and fixed, causing the support rod 502 to abut against the cylinder support ring 201 of the cylinder body 2. The cylinder 9 pushes the bottom support plate 10 downward to separate the positioning ring 3 from the cylinder body 2. A collection box is placed at the top of the positioning ring 3, and the jammed material inside the cylinder body 2 is cleared by tapping the bottom bowl and pushing out the rod 7. The jammed material is quickly removed from the cylinder, thus solving the problem of the cylinder being jammed and unable to be fully filled, and reducing the time required for filling.
[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A device for quickly removing silicon material stuck in a silicon material bucket, characterized in that: The device includes a barrel support frame (8) for clamping the barrel body (2), the bottom end of the barrel support frame (8) is provided with a barrel support device that can slide longitudinally, the barrel support frame (8) is rotatably mounted with a support structure (5) for supporting the barrel body (2), and the top end of the barrel body (2) is detachably mounted with an ejector.
2. The silicon material barrel jamming quick removal device according to claim 1, characterized in that: The barrel support device includes a bottom support plate (10), a slide rail (801), and a cylinder (9). The slide rail (801) is fixedly installed at the bottom end of the barrel support frame (8). The bottom support plate (10) and the slide rail (801) are slidably connected. The cylinder (9) is fixedly installed at the other end of the barrel support frame (8). The bottom support plate (10) is provided with a connection end (11) connected to the cylinder (9) on the side near the barrel support frame (8).
3. The silicon material barrel jamming quick removal device according to claim 2, characterized in that: A cylinder transport vehicle (1) is provided on one side of the cylinder support frame (8). The cylinder support frame (8) and the cylinder transport vehicle (1) are fixedly connected. A slot is provided on the upper surface of the cylinder transport vehicle (1) for the bottom support plate (10) to slide longitudinally.
4. The silicon material barrel jamming quick removal device according to claim 1, characterized in that: The ejection part includes a top bracket (6) and a bottom bowl ejection rod (7). The top bracket (6) is detachably installed on the top of the barrel body (2). The bottom bowl ejection rod (7) is slidably connected to the top bracket (6). The bottom bowl ejection rod (7) is located at the axis of the barrel body (2). The bottom bowl ejection rod (7) is provided with a striking part at one end inside the barrel body (2).
5. The silicon material barrel jamming quick removal device according to claim 1, characterized in that: The support structure (5) includes a support rod (502) and a locking bolt (501). A cylinder support ring (201) is sleeved on the outside of the cylinder body (2). The support rod (502) can abut against the cylinder support ring (201). The support rod (502) and the cylinder support frame (8) are rotatably connected. The locking bolt (501) is located at the pivot of the support rod (502) and is used to fix the angle of the support rod (502).
6. A quick removal device for silicon material from a stuck container according to claim 2, characterized in that: A positioning ring (3) is fixedly installed at the top of the bottom support plate (10), and the positioning ring (3) is adapted to the bottom end of the barrel body (2).
7. The silicon material barrel jamming quick removal device according to claim 1, characterized in that: The barrel support frame (8) has multiple barrel fixing clamps (4) on the side facing the barrel support device for clamping the barrel body (2).