Decorative integrated building thermal insulation wall

Abstract

The utility model discloses a decorative integrated building thermal insulation wall, which comprises a main frame body and polyphenyl granule light thermal insulation concrete, the main frame body is of a rectangular structure, a metal keel is arranged in the main frame body, and a plurality of adjustable metal hanging pieces are arranged on the two sides of the metal keel; the outer side of each adjustable metal hanging piece is connected with edge closing angle steel, mounting grooves are formed between the adjustable metal hanging pieces and the edge closing angle steel, ceramic tiles are arranged on the outer side of the main frame body through the mounting grooves, a filling gap is reserved between every two adjacent ceramic tiles, and the main frame body is filled with polyphenyl granule heat preservation concrete. The integrated ceramic tile wall can be manufactured and formed at a time in a factory, the wall body adopts a steel structure frame and a metal keel, tiles or stones are hung firstly, then polyphenyl granule concrete is poured, various materials are fused into a whole, the integrated ceramic tile wall body can be used as an inner wall or an outer wall, secondary wall decoration is not needed, and the product cost is greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of building wall technology, specifically to an integrated building insulation wall with decorative features. Background Technology

[0002] Walls are an important component of buildings, serving to bear loads, enclose or divide spaces, and possessing properties such as thermal insulation, sound insulation, fire resistance, and moisture resistance. Existing walls are classified by material, including brick walls, stone walls, panel walls, and monolithic walls. Among these, monolithic walls have slightly higher overall strength than other structural walls. Combined with proper on-site structural design, they are particularly suitable for earthquake-prone areas, large-span factory construction, and central partitions or exterior walls in large commercial buildings.

[0003] Solid walls are typically constructed on-site using a frame structure, primarily constructed with lightweight aggregate reinforced concrete, and are exposed concrete walls made through a casting process. However, to meet aesthetic and decorative requirements, stone, ceramic tiles, and other finishing materials are often applied to the wall surface after the solid walls are completed. As people's aesthetic standards and demands for high quality continue to rise, the requirements for tiling techniques are also increasing, posing challenges to the quality of the final decoration of solid walls. Furthermore, tiling a cast-in-place wall not only increases costs and complicates the process but also hinders the one-time molding of the wall.

[0004] In view of this, we have studied and improved the existing structure and its shortcomings, and proposed a decorative integrated building insulation wall. Utility Model Content

[0005] To address the aforementioned problems, the purpose of this utility model is to provide an integrated building insulation wall with decorative features.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a decorative integrated building insulation wall, comprising a main frame and lightweight polystyrene particle insulation concrete. The main frame is a rectangular structure, and a metal keel is provided inside the main frame. Multiple adjustable metal hangers are installed on both sides of the metal keel. Each adjustable metal hanger is connected to an edge-finishing angle steel on its outer side, and an installation groove is provided between the adjustable metal hanger and the edge-finishing angle steel. Tiles are installed on the outer side of the main frame through the installation groove, and grout is reserved between adjacent tiles. The interior of the main frame is filled with polystyrene particle insulation concrete.

[0007] Furthermore, the metal keel is a galvanized corrugated steel plate, and the adjustable metal hanger is fixed to the corrugated convex surface of the metal keel by bolts.

[0008] Furthermore, the metal keel is a galvanized C-shaped folding piece, and the adjustable metal hanger is symmetrically fixed to the front and rear sides of the metal keel by bolts.

[0009] Furthermore, the adjustable metal bracket includes a connecting plate, a sliding plate, and a strip groove. The connecting plate has an L-shaped structure, and the sliding plate has a T-shaped structure. Strip grooves are provided at the top of the connecting plate and the middle of the sliding plate. Bolts pass through the two strip grooves to fix the sliding plate and the connecting plate together.

[0010] Furthermore, the connecting plate has multiple screw holes on its side, and the connecting plate is fixedly connected to the metal keel through the screw holes and bolts.

[0011] Furthermore, the end of the sliding plate is welded with a finishing angle steel, which is a T-shaped structure, and the T-shaped side of the finishing angle steel and the T-shaped side of the sliding plate form two sets of mounting grooves, one upper and one lower.

[0012] Furthermore, a metal frame is pre-embedded inside the main frame, and the metal frame is a hollow structure.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The wall can be fabricated in the factory in one go, and all processes are not affected by weather, environment or other factors, so as to meet the customer's schedule requirements. The wall adopts a steel structure frame and metal keel. After the tiles or stone are hung, polystyrene particle concrete is poured in, so that all materials are integrated into a whole, which improves the standardization and safety and reliability of the wall structure. The one-piece molded tile wall can be used as an interior wall or an exterior wall, without the need for secondary wall decoration, which greatly reduces the product cost.

[0015] 2. Selecting metal keel with different structural shapes according to the wall thickness can improve the stability of the wall; the wall thickness can also be adjusted to 100-380mm according to the customer's requirements for insulation coefficient, so as to meet the different insulation needs of houses in the south and the north. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0017] Figure 2 This is a schematic diagram of the filling and casting process in Embodiment 1 of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of Embodiment 2 of the present invention;

[0019] Figure 4 This is a schematic diagram of the filling and casting process in Embodiment 2 of this utility model;

[0020] Figure 5 This is a schematic diagram of the adjustable metal pendant of this utility model.

[0021] In the diagram: 1. Main frame; 2. Metal keel; 3. Joint filler; 4. Adjustable metal hanger; 401. Connecting plate; 402. Sliding plate; 403. Strip groove; 5. Edge trim angle steel; 501. Mounting groove; 6. Ceramic tile; 7. Polystyrene particle insulation concrete; 8. Metal frame. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model. Example

[0023] like Figure 1 , Figure 2 and Figure 5 As shown, this embodiment of an integrated building insulation wall with decorative features includes a main frame 1 and polystyrene particle lightweight insulation concrete 7. The main frame 1 is a rectangular structure, and a metal keel 2 is provided inside the main frame 1. The metal keel 2 is a galvanized corrugated steel plate, and multiple adjustable metal hangers 4 are installed on the corrugated convex surface of the metal keel 2.

[0024] Specifically, the adjustable metal bracket 4 includes a connecting plate 401, a sliding plate 402, and a strip groove 403. The connecting plate 401 has an L-shaped structure, and the sliding plate 402 has a T-shaped structure. A strip groove 403 (not shown in the figure) is opened at the top of the connecting plate 401, and a strip groove 403 is opened in the middle of the sliding plate 402. Bolts pass through the two strip grooves 403 to fix the sliding plate 402 to the connecting plate 401. Multiple screw holes are opened on the side of the connecting plate 401. The connecting plate 401 is fixed to the corrugated convex surface of the metal keel 2 through the screw holes and bolts. An edge-retaining angle steel 5 is welded to the end of the sliding plate 402. The edge-retaining angle steel 5 has a T-shaped structure, and the T-shaped side of the edge-retaining angle steel 5 and the T-shaped side of the sliding plate 402 form upper and lower sets of mounting grooves 501. The main frame 1 is outside Tiles 6 are mounted on the side via mounting grooves 501, meaning the tiles 6 are respectively clipped between the upper and lower mounting grooves 501 of the T-shaped edge angle steel 5. The T-shaped centerline of the edge angle steel 5 creates a natural grout 3 between adjacent tiles 6, while grout 3 needs to be reserved between adjacent tiles 6 on the left and right. In this embodiment, metal frames 8 are embedded on both sides of the interior of the main frame 1, and the metal frames 8 are hollow structures. The interior of the main frame 1 is filled with polystyrene particle insulating concrete 7, so that the tiles 6, the main frame 1, the metal keel 2, the adjustable metal hangers 4, the edge angle steel 5, and the metal frames 8 are integrated into a whole. The wall structure in this embodiment is safe and reliable, and can be used as an interior or exterior wall without secondary wall decoration. The polystyrene particle lightweight insulating concrete 7 is an insulating material, giving the wall a good insulation effect. Example

[0025] like Figure 3 , Figure 4 and Figure 5 As shown, this embodiment of an integrated building insulation wall with decorative features includes a main frame 1 and polystyrene particle lightweight insulation concrete 7. The main frame 1 is a rectangular structure. A set of metal keel 2 is provided inside the main frame 1. The metal keel 2 is a galvanized C-shaped folding piece. Multiple adjustable metal hangers 4 are symmetrically fixed on the front and back sides of the metal keel 2.

[0026] Specifically, the adjustable metal bracket 4 includes a connecting plate 401, a sliding plate 402, and a strip groove 403. The connecting plate 401 has an L-shaped structure, and the sliding plate 402 has a T-shaped structure. A strip groove 403 (not shown in the figure) is opened at the top of the connecting plate 401, and a strip groove 403 is opened in the middle of the sliding plate 402. Bolts pass through the two strip grooves 403 to fix the sliding plate 402 to the connecting plate 401. Multiple screw holes are opened on the side of the connecting plate 401. The connecting plate 401 is fixed to the corrugated convex surface of the metal keel 2 through the screw holes and bolts. An edge-retaining angle steel 5 is welded to the end of the sliding plate 402. The edge-retaining angle steel 5 has a T-shaped structure, and the T-shaped side of the edge-retaining angle steel 5 and the T-shaped side of the sliding plate 402 form upper and lower sets of mounting grooves 501. The main frame 1 is outside Tiles 6 are mounted on the side via mounting grooves 501, meaning the tiles 6 are respectively clipped between the upper and lower mounting grooves 501 of the T-shaped edge angle steel 5. The T-shaped centerline of the edge angle steel 5 creates a natural grout 3 between adjacent tiles 6, while grout 3 needs to be reserved between adjacent tiles 6 on the left and right. In this embodiment, metal frames 8 are embedded on both sides of the interior of the main frame 1, and the metal frames 8 are hollow structures. The interior of the main frame 1 is filled with polystyrene particle insulating concrete 7, so that the tiles 6, the main frame 1, the metal keel 2, the adjustable metal hangers 4, the edge angle steel 5, and the metal frames 8 are integrated into a whole. The wall structure in this embodiment is safe and reliable, and can be used as an interior or exterior wall without secondary wall decoration. The polystyrene particle lightweight insulating concrete 7 is an insulating material, giving the wall a good insulation effect.

[0027] The manufacturing process of this utility model wall is as follows:

[0028] Step 1: Construct the main frame of the rectangular structure according to the dimensions of the standardized wall;

[0029] Step 2: Prefabricate adjustable metal brackets 4. Adjust the distance between the L-shaped connecting plate 401 and the T-shaped sliding plate 402 according to the wall thickness. Then fix the connecting plate 401 and the sliding plate 402 by bolts through the strip groove 403. Weld T-shaped edge-receiving angle steel 5 to the end of the sliding plate 402 so that the T-shaped side of the edge-receiving angle steel 5 and the T-shaped side of the sliding plate 402 form upper and lower sets of mounting grooves 501.

[0030] Step 3: Install metal keel 2 inside the main frame 1. Metal keel 2 can be made of galvanized corrugated steel plate or galvanized C-shaped folding piece.

[0031] Step 4: Install the adjustable metal brackets 4 prefabricated in Step 2 on the metal keel 2. If the metal keel 2 is made of galvanized corrugated steel plate, install the connecting plate 401 on the corrugated convex surface of the metal keel 2; if the metal keel 2 is made of galvanized C-shaped folding piece, install the connecting plate 401 symmetrically on the front and rear sides of the metal keel 2. After installation, the edge-cutting angle steel 5 connected to the end of the adjustable metal bracket 4 is located on the outside of the main frame 1.

[0032] Step 5: Install the ceramic tile 6 in the installation groove 501 between the edge angle steel 5. Other standard stone materials can also be installed according to customer needs. Leave a grout 3 between adjacent ceramic tiles 6 (or stone materials). The grout 3 helps to solve the problem of wall cracking during transportation or due to ambient temperature.

[0033] Step 6: After pre-setting hollow metal frames 8 on both sides inside the main frame 1, pour polystyrene particle insulation concrete 7, so that the ceramic tile 6, main frame 1, metal keel 2, adjustable metal hanger 4, edge angle steel 5, and metal frame 8 are integrated into a whole through the poured polystyrene particle insulation concrete 7.

[0034] The aforementioned integrally formed wall structure is safe and reliable, and can be used as an interior or exterior wall without the need for secondary wall decoration. Furthermore, the polystyrene particle insulated concrete 7 has a good thermal insulation effect, and the hollow metal frame 8 on both sides of the main frame 1 can be used for subsequent bonding and installation of the wall with the building.

[0035] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A decorative integrated building insulation wall, comprising a main frame (1) and lightweight polystyrene particle insulation concrete (7), characterized in that, The main frame (1) is a rectangular structure, and a metal keel (2) is provided inside the main frame (1). Multiple adjustable metal hangers (4) are installed on both sides of the metal keel (2). An edge-cutting angle steel (5) is connected to the outside of each adjustable metal hanger (4), and an installation groove (501) is provided between the adjustable metal hanger (4) and the edge-cutting angle steel (5). A tile (6) is provided on the outside of the main frame (1) through the installation groove (501), and a grout (3) is reserved between adjacent tiles (6). The interior of the main frame (1) is filled with polystyrene particle thermal insulation concrete (7).

2. The decorative integrated building insulation wall according to claim 1, characterized in that, The metal keel (2) is a galvanized corrugated steel plate, and the adjustable metal hanger (4) is fixed to the corrugated convex surface of the metal keel (2) by bolts.

3. The decorative integrated building insulation wall according to claim 1, characterized in that, The metal keel (2) is a galvanized C-shaped folding piece, and the adjustable metal hanger (4) is symmetrically fixed to the front and rear sides of the metal keel (2) by bolts.

4. A decorative integrated building insulation wall as described in claim 2 or 3, characterized in that, The adjustable metal hanger (4) includes a connecting plate (401), a sliding plate (402), and a strip groove (403). The connecting plate (401) has an L-shaped structure, and the sliding plate (402) has a T-shaped structure. The top of the connecting plate (401) and the middle of the sliding plate (402) are provided with strip grooves (403). After the bolt passes through the two strip grooves (403), the sliding plate (402) is fixedly connected to the connecting plate (401).

5. A decorative integrated building insulation wall according to claim 4, characterized in that, The connecting plate (401) has multiple screw holes on its side, and the connecting plate (401) is fixedly connected to the metal keel (2) through screw holes and bolts.

6. The decorative integrated building insulation wall according to claim 5, characterized in that, The sliding plate (402) is welded with a ferrule angle steel (5) at its end. The ferrule angle steel (5) is a T-shaped structure, and the T-shaped side of the ferrule angle steel (5) and the T-shaped side of the sliding plate (402) form two sets of mounting grooves (501), one upper and one lower.

7. The decorative integrated building insulation wall according to claim 1, characterized in that, The main frame (1) also has a metal frame (8) embedded inside, and the metal frame (8) is a hollow structure.

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