Efficient energy-saving type steam device

Abstract

The utility model relates to the technical field of steam devices, and discloses an efficient energy-saving steam device which comprises a heat preservation shell, a steam outlet pipe arranged at the top of the heat preservation shell, a heating assembly installed in the heat preservation shell and a control module connected with the heating assembly. The heating assembly comprises a heating device, a heat conduction copper sleeve wrapping the heating device, and a spiral copper sheet surrounding the heat conduction copper sleeve. And the heat conduction copper sleeve and the spiral copper sheet can obviously improve the heat exchange efficiency, so that the heat transfer is more sufficient, and the heat energy utilization rate is greatly improved. The design of the heating assembly effectively reduces the thermal resistance of the surface of the heating element, and further improves the heat transfer efficiency, thereby reducing the energy consumption. By optimizing the heating mode and the heat exchange structure, the energy consumption can be obviously reduced while the required temperature is reached, the operation cost is reduced, and the burden on the environment is relieved.

Description

Technical Field

[0001] This utility model relates to the field of steam device technology, specifically a high-efficiency and energy-saving steam device. Background Technology

[0002] Steam systems are widely used in various fields such as industrial production, heating, and food processing, playing a particularly important role in high-temperature heating, evaporation, and cleaning processes. In these applications, the performance of steam heating components directly affects energy utilization efficiency and production economy. Therefore, improving the heat exchange efficiency of heating components in steam systems and reducing energy consumption has become a crucial issue in the development of modern steam technology.

[0003] Currently, many traditional steam heating devices rely on heat exchangers for heat transfer. However, existing heating components often suffer from the following problems:

[0004] Most existing steam systems use traditional heat exchange components, which have low heat exchange efficiency and insufficient heat transfer, resulting in incomplete utilization of thermal energy. Thermal resistance easily forms on the surface of heating elements, further reducing heat transfer efficiency and leading to energy waste.

[0005] Due to insufficient heat exchange, steam systems require more energy to reach the desired temperature, increasing operating costs and placing a greater burden on the environment. Traditional heating elements often rely on electric heating or direct combustion, which are inefficient and cannot effectively reduce energy consumption.

[0006] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a high-efficiency and energy-saving steam device. Utility Model Content

[0007] The purpose of this invention is to provide a high-efficiency and energy-saving steam device to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A high-efficiency and energy-saving steam device technical solution includes an insulated shell, a steam outlet pipe located on the top of the insulated shell, a heating component installed inside the insulated shell, and a control module connected to the heating component; the heating component includes a heating element, a heat-conducting copper sleeve covering the heating element, and a spiral copper sheet arranged around the heat-conducting copper sleeve.

[0010] As a preferred technical solution, the side of the heat-insulating shell is provided with a water injection valve and a drain valve, and its outer wall is fitted with a viewing window.

[0011] As a preferred technical solution, the bottom of the steam outlet pipe extends with a conical shroud, which is located inside the insulation shell and has its opening facing downwards.

[0012] As a preferred technical solution, the heat-conducting copper sleeve is tightly fitted with the heating device, and the spiral copper sheet extends spirally along the axial direction of the heat-conducting copper sleeve to form a multi-layer heat exchange structure.

[0013] As a preferred technical solution, the control module is integrated outside the insulation shell and electrically connected to the heating device via a cable.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention relates to a high-efficiency and energy-saving steam device. The heat-conducting copper sleeve and spiral copper fins significantly improve heat exchange efficiency, resulting in more complete heat transfer and a substantial increase in thermal energy utilization. The design of the heating components effectively reduces the thermal resistance on the surface of the heating elements, further enhancing heat transfer efficiency and thus reducing energy consumption. By optimizing the heating method and heat exchange structure, this invention can significantly reduce energy consumption, lower operating costs, and lessen environmental impact while achieving the required temperature. Furthermore, the design of the insulated shell, water injection valve, drain valve, and viewing window enhances the practicality and convenience of the device, making it widely applicable in various fields such as industrial production, heating, and food processing. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency and energy-saving steam generator;

[0017] Figure 2 This is a frontal three-dimensional structural diagram of a high-efficiency and energy-saving steam device;

[0018] Figure 3 This is a schematic diagram of the heat exchange component structure of a high-efficiency and energy-saving steam unit.

[0019] In the attached diagram, the following are the reference numerals: 1. Insulation shell; 11. Observation window; 12. Conical shroud; 13. Steam outlet pipe; 21. Water injection valve; 22. Drain valve; 3. Control module; 31. Heating element; 32. Thermally conductive copper sleeve; 33. Spiral copper sheet. Detailed Implementation

[0020] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0021] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a high-efficiency and energy-saving steam device technical solution: it includes an insulated outer shell 1, with a steam outlet pipe 13 at the top of the insulated outer shell 1. A heating assembly is installed inside the insulated outer shell 1, including a heating element 31, a heat-conducting copper sleeve 32, and spiral copper sheets 33. The heating element 31 generates heat, and the heat-conducting copper sleeve 32 covers the outside of the heating element 31 to improve heat transfer efficiency. The spiral copper sheets 33 surround the heat-conducting copper sleeve 32, forming a multi-layer heat exchange structure, further improving heat exchange efficiency.

[0022] like Figure 2 As shown, the side of the insulated outer shell 1 is equipped with a water injection valve 21 and a drain valve 22, which facilitates the user's water addition and drainage operations. A viewing window 11 is embedded in the outer wall, which allows the user to intuitively observe the water level inside the device, improving the ease of use of the device.

[0023] like Figure 3 As shown, a conical shroud 12 extends from the bottom of the steam outlet pipe 13. The conical shroud 12 is located inside the insulation shell 1 and its opening faces downwards. The design of the conical shroud 12 helps to achieve uniform steam distribution and condensate collection, thereby improving the efficiency of steam utilization.

[0024] The control module 3 is integrated outside the insulation shell 1 and is electrically connected to the heating element 31 via a cable. The control module 3 is responsible for controlling the heating element 31, including but not limited to temperature control and power adjustment, to ensure the efficient operation of the device.

[0025] The thermally conductive copper sleeve 32 is tightly fitted to the heating element 31, ensuring that heat can be efficiently transferred from the heating element 31 to the thermally conductive copper sleeve 32. The spiral copper sheet 33 extends spirally along the axial direction of the thermally conductive copper sleeve 32, forming a multi-layer heat exchange structure, so that heat is fully utilized during the transfer process.

[0026] In practical applications, users can set the desired temperature and running time through control module 3, and the device will automatically heat and maintain the temperature. The design of the insulation shell 1 ensures that heat is not easily lost, thereby further improving energy utilization efficiency.

[0027] In summary, this invention significantly improves heat exchange efficiency and reduces energy consumption through optimized heating component design. Furthermore, the integration of the control module enables intelligent control of the device. The design of the insulation shell 1, water injection valve 21, drain valve 22, and viewing window 11 enhances the practicality and convenience of the device, making it widely applicable in various fields such as industrial production, heating, and food processing.

[0028] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0030] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A high-efficiency and energy-saving steam device, characterized in that, It includes an insulation shell (1), a steam outlet pipe (13) located on the top of the insulation shell (1), a heating component installed inside the insulation shell (1), and a control module (3) connected to the heating component; the heating component includes a heating device (31), a heat-conducting copper sleeve (32) covering the outside of the heating device (31), and a spiral copper sheet (33) arranged around the heat-conducting copper sleeve (32).

2. The high-efficiency and energy-saving steam device according to claim 1, characterized in that: The heat-insulating shell (1) is provided with a water injection valve (21) and a drain valve (22) on its side, and a viewing window (11) is embedded in its outer wall.

3. The high-efficiency and energy-saving steam device according to claim 1, characterized in that: The bottom of the steam outlet pipe (13) extends a cone shroud (12), which is located inside the insulation shell (1) and has its opening facing downwards.

4. The high-efficiency and energy-saving steam device according to claim 1, characterized in that: The heat-conducting copper sleeve (32) is tightly fitted with the heating device (31), and the spiral copper sheet (33) extends spirally along the axial direction of the heat-conducting copper sleeve (32) to form a multi-layer heat exchange structure.

5. The high-efficiency and energy-saving steam device according to claim 1, characterized in that: The control module (3) is integrated outside the heat insulation shell (1) and is electrically connected to the heating device (31) via a cable.

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