Temperature detector for heating rod production
By designing automated conveying and feeding devices and unloading components, the problem of high-frequency detection that cannot be met by manual operation in the production of heating rods has been solved, realizing automated detection of heating rods, improving detection efficiency and accuracy, and ensuring the continuity and stability of production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING FEILINDA ELECTRIC HEATING TECHNOLOGY CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-05-19
AI Technical Summary
The current heating rod production process requires dedicated personnel to be responsible for feeding and unloading materials. Manual operation cannot meet the high-frequency testing needs. The testing process has a low degree of automation, and the operator's skill level affects the testing efficiency and accuracy, resulting in inaccurate test results.
A temperature detector for heating rod production was designed, comprising a conveying and feeding device, an auxiliary unloading component, and a temperature sensor. This device enables automatic feeding and unloading of heating rods, reduces manual intervention, improves the degree of automation, and monitors the temperature in real time through the temperature sensor.
The automated inspection process for heating rods has been implemented, improving inspection efficiency and accuracy, avoiding human error, and ensuring production continuity and heating rod stability.
Smart Images

Figure CN224262660U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heating rod production technology, specifically a temperature detector for heating rod production. Background Technology
[0002] During the production of heating rods, testing is required. The testing instrument is used to monitor and control temperature parameters during the production process. It collects temperature data from the heating rods in real time using high-precision sensors and processes the data through intelligent algorithms to ensure that temperature deviations are controlled within ±0.5℃. The equipment features rapid response, strong anti-interference capabilities, and ease of operation. It can significantly improve product consistency and reduce scrap rates, and is widely used in the manufacturing of home appliances, electronics, and industrial heating equipment. It is a core tool for ensuring production efficiency and product quality.
[0003] For example, application number CN202323024309.8 discloses a heating rod testing device, including a controller, a frame, and a testing platform. The frame surface has a heating rod placement seat, and the placement seat has a heating rod placement station. A positioning sensor is installed on one side of the placement station. A heating rod energization testing platform is installed on one side of the placement seat, with detection contacts on the platform. A liftable pressure plate is located above the platform, controlled by a pressing power source. The testing platform has a built-in testing circuit and a display component. The input of the testing circuit is connected to the detection contacts, and the output of the testing circuit and the positioning sensor are connected to the input of the controller. The output of the controller is connected to the input of the display component and the input of the pressing power source. This device uses a pressing method to test the performance of the heating rod, ensuring the heating rod is connected to the test circuit. This semi-automated testing significantly improves the efficiency and accuracy of heating rod testing.
[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can solve the problem of unreliable and inefficient manual inspection of heating rods when they are assembled onto electronic thermostats, which is prone to false readings and incorrect selection of qualified heating rods, the current method of manually holding a multimeter to inspect heating rods is problematic. Furthermore, the equipment requires dedicated personnel to handle loading and unloading operations. When inspecting a large number of heating rods, manual operation cannot meet the high-frequency inspection requirements. The automation level of the inspection process is low, and the operator's skill level directly affects the inspection efficiency and accuracy. Human error can lead to inaccurate inspection results, thus limiting the overall inspection efficiency. Utility Model Content
[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a temperature detector for heating rod production, which has the advantages of auxiliary detection. It solves the problems of requiring dedicated personnel to be responsible for feeding and unloading operations, the inability of manual operation to meet the high-frequency detection needs when testing a large number of heating rods, the low degree of automation in the detection process, and the fact that the operator's proficiency directly affects the detection efficiency and accuracy. Furthermore, human error can lead to inaccurate detection results, resulting in limited overall detection efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a temperature detector for heating rod production, comprising a frame, a controller, a detection platform, a placement seat, a pressure plate, and a detection base. The controller is located on the front side of the frame, the detection platform is fixedly connected to the rear side of the top of the frame, the placement seat is fixedly connected to the front side of the top of the frame, the pressure plate is movably connected to the top of the detection platform, and the detection base is fixedly connected to the top of the detection platform. The position of the detection base corresponds to that of the pressure plate. Mounting columns are fixedly connected to both sides of the top of the frame, and a placement plate is fixedly connected to the top of the mounting columns. Conveying and feeding mechanisms are provided on both sides of the inner side of the placement plate.
[0007] In a preferred embodiment of this utility model, the conveying and feeding mechanism includes a motor, a conveyor belt, and a drop chute. The motor is fixedly connected to the bottom of the placement plate, the conveyor belt is movably connected to the inner side of the placement plate, the conveyor belt is drivenly connected to the output end of the motor, the drop chute is opened on the inner side of the top of the conveyor belt, and an auxiliary unloading component is provided on the rear side of the placement plate.
[0008] As a preferred embodiment of this utility model, the auxiliary feeding assembly includes a cylinder and a feeding rod. The cylinder is fixedly connected to the rear side of the top of the placement plate, and the feeding rod is fixedly connected to the output end of the cylinder.
[0009] As a preferred embodiment of this utility model, a hollow plate is fixedly connected to the top of the front side of the feeding rod, and a rubber sleeve is fixedly connected to the inner side of the hollow plate.
[0010] As a preferred embodiment of this utility model, a strip-shaped limiting rod is fixedly connected to the outer side of the conveyor belt, and the strip-shaped limiting rod is provided in a plurality of them and is distributed at equal intervals.
[0011] As a preferred embodiment of this invention, a temperature sensor is fixedly connected to the front side of the detection base, and the temperature sensor is electrically connected to the controller.
[0012] As a preferred embodiment of this utility model, a lighting lamp is fixedly connected to the rear side of the bottom of the placement plate, and two lighting lamps are provided, with their positions corresponding to the positions of the detection seats.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model, by setting up a conveying and feeding device, enables the conveying and feeding device to automatically detect the heating rods. This solves the problems of requiring dedicated personnel to be responsible for feeding and unloading operations, the inability of manual operation to meet the high-frequency detection needs when detecting a large number of heating rods, the low degree of automation in the detection process, and the fact that the operator's proficiency directly affects the detection efficiency and accuracy. Human error can also lead to inaccurate detection results, thus limiting the overall detection efficiency. This utility model has the advantage of being an auxiliary detection device.
[0015] 2. This utility model, by setting up a conveyor feeding mechanism, enables the motor to start and drive the conveyor belt to rotate. The rotating conveyor belt then moves the heating rod inward, and subsequently, the heating rod enters the inspection table from the drop trough. This achieves automatic feeding of the heating rod, reduces manual intervention, and improves the automation level of the equipment. Furthermore, by setting up an auxiliary unloading component, the cylinder can drive the unloading rod to move up and down, which in turn drives the heating rod to move up and down. The cylinder drives the unloading rod to move up and down, thus ensuring that the heating rod is smoothly unloaded from the inspection table, avoiding jamming or blockage during the unloading process and ensuring continuous production.
[0016] 3. This utility model, by setting a hollow plate and a rubber sleeve, can fix and buffer the heating plate when the feeding rod moves up and down, thereby effectively fixing the heating rod and preventing it from shaking or shifting during movement, ensuring the stability and safety of the heating rod. Furthermore, by setting a strip-shaped limiting rod, the heating plate at the top of the conveyor belt can be arranged in a neat and orderly manner during the conveying process, thus facilitating subsequent inspection and processing operations. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional exploded view of the conveying and feeding mechanism of this utility model;
[0019] Figure 3 This is a three-dimensional exploded view of the auxiliary feeding component of this utility model.
[0020] In the diagram: 1. Frame; 2. Controller; 3. Detection table; 4. Placement seat; 5. Pressure plate; 6. Detection seat; 7. Mounting column; 8. Placement plate; 9. Conveying and feeding mechanism; 91. Motor; 92. Conveyor belt; 93. Drop chute; 80. Auxiliary unloading assembly; 81. Cylinder; 82. Unloading rod; 10. Hollow plate; 11. Rubber ring; 12. Strip limit rod; 13. Temperature sensor; 14. Lighting lamp. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 3 As shown, the present invention provides a temperature detector for heating rod production, comprising a frame 1, a controller 2, a detection platform 3, a placement seat 4, a pressure plate 5, and a detection seat 6. The controller 2 is located on the front side of the frame 1. The detection platform 3 is fixedly connected to the rear side of the top of the frame 1. The placement seat 4 is fixedly connected to the front side of the top of the frame 1. The pressure plate 5 is movably connected to the top of the detection platform 3. The detection seat 6 is fixedly connected to the top of the detection platform 3, and the position of the detection seat 6 corresponds to that of the pressure plate 5. Mounting columns 7 are fixedly connected to both sides of the top of the frame 1. A placement plate 8 is fixedly connected to the top of the mounting columns 7. Conveying and feeding mechanisms 9 are provided on both sides of the inner side of the placement plate 8.
[0023] refer to Figure 2 The conveying and feeding mechanism 9 includes a motor 91, a conveyor belt 92, and a drop trough 93. The motor 91 is fixedly connected to the bottom of the placement plate 8, the conveyor belt 92 is movably connected to the inner side of the placement plate 8, the conveyor belt 92 is connected to the output end of the motor 91, the drop trough 93 is opened on the inner side of the top of the conveyor belt 92, and an auxiliary unloading component 80 is provided on the rear side of the placement plate 8.
[0024] As a technical optimization of this utility model, by setting up a conveying and feeding mechanism 9, the motor 91 starts and drives the conveyor belt 93 to rotate. After the conveyor belt 93 rotates, it drives the heating rod 60 to move inward. Then, the heating rod 60 enters the detection table from the drop groove 93, thereby realizing the automatic feeding of the heating rod 60, reducing manual intervention and improving the automation level of the equipment.
[0025] refer to Figure 2 The auxiliary feeding component 80 includes a cylinder 81 and a feeding rod 82. The cylinder 81 is fixedly connected to the rear side of the top of the placement plate 8, and the feeding rod 82 is fixedly connected to the output end of the cylinder 81.
[0026] As a technical optimization of this utility model, by setting an auxiliary feeding component 80, the cylinder 81 can drive the feeding rod 82 to move up and down, and the feeding rod 82 can drive the heating rod 60 to move up and down. The cylinder 81 drives the feeding rod 82 to move up and down, so that the heating rod 60 can be smoothly fed from the inspection table, avoiding the heating rod 60 from getting stuck or blocked during the feeding process, and ensuring continuous production.
[0027] refer to Figure 3 A hollow plate 10 is fixedly connected to the top of the front side of the feed rod 82, and a rubber sleeve 11 is fixedly connected to the inner side of the hollow plate 10.
[0028] As a technical optimization of this utility model, by setting a hollow plate 10 and a rubber sleeve 11, the hollow plate 10 and the rubber sleeve 11 can fix and buffer the heating plate when the feeding rod 82 moves up and down, thereby effectively fixing the heating rod 60 when the feeding rod 82 moves up and down, preventing the heating rod 60 from shaking or shifting during the movement, and ensuring the stability and safety of the heating rod 60.
[0029] refer to Figure 2 A strip-shaped limiting rod 12 is fixedly connected to the outer side of the conveyor belt 92. Several strip-shaped limiting rods 12 are provided and are distributed at equal intervals.
[0030] As a technical optimization of this utility model, by setting a strip-shaped limiting rod 12, the strip-shaped limiting rod 12 can arrange the heating plate at the top of the conveyor belt 92, ensuring that the heating rod 60 remains neat and orderly during the conveying process, thereby facilitating subsequent inspection and processing operations.
[0031] refer to Figure 1 Temperature sensor 13 is fixedly connected to the front side of the detection seat 6, and temperature sensor 13 is electrically connected to controller 2.
[0032] As a technical optimization of this utility model, by setting a temperature sensor 13, the temperature sensor 13 can assist in the temperature detection of the heating rod 60 on the top of the detection seat 6, so that the temperature sensor 13 can promptly detect abnormal temperature conditions of the heating rod 60 during the production process, and ensure that the quality of the heating rod 60 meets the standard requirements.
[0033] refer to Figure 1 An illumination lamp 14 is fixedly connected to the rear side of the bottom of the placement plate 8. There are two illumination lamps 14, and their positions correspond to the positions of the detection seat 6.
[0034] As a technical optimization of this utility model, by setting up a lighting lamp 14, the lighting lamp 14 can provide sufficient light for the operating area of the equipment, so that the operator can more clearly observe the operating status of the equipment and the condition of the heating rod 60, thereby reducing operational errors caused by insufficient light.
[0035] The working principle and usage process of this utility model are as follows: When in use, the electrical system is activated, causing the motor 91 to start and drive the transmission belt to rotate. The transmission belt moves the heating rod 60 inside the heating rod 60 box to the drop trough 93, allowing it to enter the inspection table. Simultaneously, the cylinder 81 is activated, causing the unloading rod 82 to move up and down, which in turn moves the heating rod 60 up and down, ensuring the heating rod 60 is smoothly unloaded from the inspection table, avoiding jamming or blockage. During the unloading process, the hollow plate 10 and the rubber sleeve 11 fix and buffer the heating rod 60, preventing it from shaking or shifting during movement. The automatic feeding of heating rods 60 is realized. During the unloading process, the strip limit bar 12 can arrange the position of the heating rods 60 on the top of the conveyor belt 92 to ensure that the heating rods 60 remain neat and orderly during the conveying process, which is convenient for subsequent inspection and processing operations. The temperature sensor 13 can assist in the temperature detection of the heating rods 60 on the top of the detection seat 6 and detect abnormal temperature conditions in time. In addition, the lighting 14 provides sufficient light for the operation area of the equipment, enabling the operator to more clearly observe the operating status of the equipment and the condition of the heating rods 60, thereby achieving the effect of auxiliary detection.
[0036] In summary, this temperature detector for heating rod production, by incorporating a conveyor feeding device, enables the automatic detection of the heating rods 60. This solves the problems of requiring dedicated personnel for feeding and unloading operations, the inability of manual operation to meet the high-frequency detection needs when testing a large number of heating rods, low automation of the detection process, and the direct impact of operator proficiency on detection efficiency and accuracy. Human error can also lead to inaccurate detection results, thus limiting overall detection efficiency.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A temperature detector for heating rod production, comprising a frame (1), a controller (2), a testing platform (3), a placement seat (4), a pressure plate (5), a testing seat (6), and a heating rod (60), characterized in that: The controller (2) is located on the front side of the frame (1), the detection table (3) is fixedly connected to the rear side of the top of the frame (1), the placement seat (4) is fixedly connected to the front side of the top of the frame (1), the pressure plate (5) is movably connected to the top of the detection table (3), the detection seat (6) is fixedly connected to the top of the detection table (3), the position of the detection seat (6) corresponds to the pressure plate (5), the two sides of the top of the frame (1) are fixedly connected to the mounting columns (7), the top of the mounting columns (7) is fixedly connected to the placement plate (8), and the two sides of the inner side of the placement plate (8) are provided with conveying and feeding mechanisms (9).
2. The temperature detector for heating rod production according to claim 1, characterized in that: The conveying and feeding mechanism (9) includes a motor (91), a conveyor belt (92), and a drop chute (93). The motor (91) is fixedly connected to the bottom of the placement plate (8). The conveyor belt (92) is movably connected to the inner side of the placement plate (8). The conveyor belt (92) is connected to the output end of the motor (91) for transmission. The drop chute (93) is opened on the inner side of the top of the conveyor belt (92). An auxiliary unloading component (80) is provided on the rear side of the placement plate (8).
3. The temperature detector for heating rod production according to claim 2, characterized in that: The auxiliary feeding assembly (80) includes a cylinder (81) and a feeding rod (82). The cylinder (81) is fixedly connected to the rear side of the top of the placement plate (8), and the feeding rod (82) is fixedly connected to the output end of the cylinder (81).
4. The temperature detector for heating rod production according to claim 3, characterized in that: A hollow plate (10) is fixedly connected to the top of the front side of the feed rod (82), and a rubber sleeve (11) is fixedly connected to the inner side of the hollow plate (10).
5. The temperature detector for heating rod production according to claim 2, characterized in that: A strip-shaped limiting rod (12) is fixedly connected to the outside of the conveyor belt (92), and there are several strip-shaped limiting rods (12) distributed at equal intervals.
6. The temperature detector for heating rod production according to claim 1, characterized in that: The temperature sensor (13) is fixedly connected to the front side of the detection seat (6), and the temperature sensor (13) is electrically connected to the controller (2).
7. The temperature detector for heating rod production according to claim 1, characterized in that: A lighting lamp (14) is fixedly connected to the rear side of the bottom of the placement plate (8). There are two lighting lamps (14) and their positions correspond to the positions of the detection seat (6).