Wire core stabilizing guide wheel of wrapping head for producing cable

By designing a stable guide wheel structure, the problem of bending and twisting of the wire core caused by radial force deviating from the axis during the winding process in cable production is solved, realizing smooth winding of the wire core and preventing core jumping, which is suitable for the production of cables with different wire diameters.

CN224263859UActive Publication Date: 2026-05-19BAIYIN NONFERROUS CHANGTONG WIRE & CABLE CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BAIYIN NONFERROUS CHANGTONG WIRE & CABLE CO LTD
Filing Date
2025-05-26
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

During cable production, the conductor is subjected to radial force during the wrapping process, causing it to deviate from the axis, become uneven, and become twisted and jumpy when the tension of the unwinding is unstable, resulting in damage.

Method used

A stable guide wheel structure was designed, including an end cap, a connecting post, a seat ring, and a guide wheel. The guide wheel is fixed in the slotted hole by a nut and rotates using a bearing. The end cap is threadedly connected to the wrapping shaft. The position of the guide wheel is adjustable, suitable for different wire diameters, balances radial force, and prevents wire core bending and core jumping.

Benefits of technology

It achieves smooth winding of the wire core, avoids bending and twisting of the wire core, improves production efficiency, is suitable for different wire diameters, has a simple and reliable structure, and is easy to promote and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire core stabilizing guide wheel of a wrapping head for cable production, and belongs to the technical field of wire and cable production auxiliary equipment. Comprising an end cap, a connecting column, a seat ring and a guide wheel, an inner cavity with a left opening is formed in the end cap, threads are arranged on the side wall of the inner cavity, threading holes are formed in the end face center of the end cap and the center of the seat ring, threaded blind holes are formed in the right end face of the end cap and the left end face of the seat ring, and threaded heads are arranged at the two ends of the connecting column. Threaded heads at the two ends of the connecting column are connected with threaded blind holes in the end cap and the seat ring respectively, a strip-shaped hole is formed in the seat ring, and a guide wheel shaft at the left end of the guide wheel is assembled in the strip-shaped hole through a nut. The utility model can be conveniently added to the existing concentric lapping head; the position of the guide wheel is adjustable, so that the device is suitable for wrapping wire cores with different wire diameters; the radial force applied by the wrapping tape to the wire core can be completely balanced, the wire core is not bent, and the wrapping tape is wound flatly; and wire core twisting and core jumping caused by unstable pay-off tension can be effectively avoided.
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Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for wire and cable production, specifically to a stabilizing guide wheel for the core of a wrapped cable. Background Technology

[0002] During cable production, wrapping tape (mica tape, cotton paper tape, aluminum foil, polyester film, etc.) is wrapped around the cable core by rotating the wrapping head to prevent the cable core from loosening. At the same time, it plays a buffering and padding role, protecting the insulation or inner sheath from damage during cable armoring. The wrapping is completed by a wrapping machine.

[0003] During the wrapping process, the core wire is subjected to a radial force of rotation, causing it to be dragged off the axis. The core wire bends at the wrapping cut point, and the wrapping tape becomes uneven and wrinkled. Furthermore, when the tension of the unwinding is small, the displacement of the core wire increases, which can easily cause the core wire to twist and jump, resulting in damage and scrapping of the core wire. Summary of the Invention

[0004] The purpose of this invention is to provide a stabilizing guide wheel for the core of the wrapped cable used in the production of cables, so as to solve the problems mentioned in the background art.

[0005] The technical solution adopted in this utility model is as follows:

[0006] A stabilizing guide wheel for producing wrapped wire cores of cables includes an end cap 1, a connecting post 5, a seat ring 7, and a guide wheel 11. The end cap 1 has an inner cavity 2 with an opening on the left side. The side wall of the inner cavity 2 is threaded. A wire-passing hole 3 is opened at the center of the end face of the end cap 1 and the center of the seat ring 7. Threaded blind holes 4 are opened on the right end face of the end cap 1 and the left end face of the seat ring 7. The connecting post 5 has threaded heads 6 at both ends. The threaded heads 6 at both ends of the connecting post 5 are connected to the threaded blind holes 4 on the end cap 1 and the seat ring 7, respectively. A strip hole 8 is opened on the seat ring 7. The left end guide wheel shaft 9 of the guide wheel 11 is assembled into the strip hole 8 by a nut 10.

[0007] The guide wheel 11 is rotatably assembled with the guide wheel shaft 9 using a bearing, and the end cap 1 is assembled with the thread of the wrapping shaft using the thread on the side wall of the inner cavity 2.

[0008] There are two strip holes 8, which are symmetrically arranged along one diameter of the seat ring 7.

[0009] The end face of the end cap 1 is parallel to the end face of the seat ring 7 and perpendicular to the wire core.

[0010] The guide wheel 11 has a rounded chamfer on its end face.

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0012] This invention can be easily installed on existing concentric wrapping heads; the guide wheel position of this invention is adjustable, suitable for wrapping wire cores of different diameters; this invention can completely balance the radial force applied to the wire core by the wrapping tape, preventing the wire core from bending and ensuring the wrapping tape is wrapped smoothly; this invention can effectively avoid wire core twisting and jumping caused by unstable wire tension; this invention has a simple and reliable structure, is easy to use, and is easy to promote and use. Attached Figure Description

[0013] Figure 1 This is the front view of the present invention;

[0014] Figure 2 This is the right view of the present invention;

[0015] Figure 3 This is a front sectional view of the present invention;

[0016] Figure 4 This is a front view of the seat ring of this utility model;

[0017] Figure 5 This is a schematic diagram of the working process of this utility model;

[0018] In the diagram: 1. End cap; 2. Inner cavity; 3. Thread hole; 4. Threaded blind hole; 5. Connecting post; 6. Threaded head; 7. Seat ring; 8. Strip hole; 9. Guide wheel shaft; 10. Nut; 11. Guide wheel; 12. Wrapping shaft; 13. Wrapping tape; 14. Wire core. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Example

[0022] like Figure 1-5 This embodiment provides a stabilizing guide wheel for producing cable-wrapped cores, including an end cap 1, a connecting post 5, a seat ring 7, and guide wheels 11. The end cap 1 has an inner cavity 2 with an opening on the left side. The sidewall of the inner cavity 2 is threaded. A wire-passing hole 3 is provided at the center of the end face of the end cap 1 and the center of the seat ring 7. Threaded blind holes 4 are provided on the right end face of the end cap 1 and the left end face of the seat ring 7. The connecting post 5 has threaded heads 6 at both ends, which connect to the threaded blind holes 4 on the end cap 1 and the seat ring 7, respectively. The seat ring 7 has two symmetrically arranged strip holes 8 along a diameter of the seat ring 7. There are two guide wheels 11, and the left end guide wheel shafts 9 of the two guide wheels 11 are assembled into the two strip holes 8 by nuts 10. The guide wheels 11 are rotatably assembled with the guide wheel shafts 9 using bearings. The end cap 1 is threaded with the wrapping shaft using the threads on the sidewall of the inner cavity 2. The end face of the guide wheel 11 has a rounded chamfer.

[0023] The end face of the end cap 1 is parallel to the end face of the seat ring 7 and perpendicular to the wire core. The guide wheel is parallel to the wire core.

[0024] The working principle of this utility model is to first assemble and fasten the end cap 1 with the wrapping shaft.

[0025] Next, adjust the position of the guide wheel shaft 9 within the strip hole 8 according to the diameter of the wire core, so that the wire core is at the center of the wrapping shaft, and tighten the nut 10 to fix the position of the guide wheel 11.

[0026] Finally, guide the wrapping tape through the gap of a set of guide rollers 11, and bond the wrapping tape to the wire core according to the process standards. After other preparations are completed, start the equipment to begin production.

Claims

1. A production of cable with a wrapping head wire core stability guide wheel, characterized in that, The device includes an end cap (1), a connecting post (5), a seat ring (7), and a guide wheel (11). The end cap (1) has an inner cavity (2) with an opening on the left side. The inner cavity (2) has threads on its side wall. The end cap (1) and the seat ring (7) both have thread holes (3) at their center. The end cap (1) and the seat ring (7) both have threaded blind holes (4). The connecting post (5) has threaded heads (6) at both ends. The threaded heads (6) at both ends of the connecting post (5) are connected to the threaded blind holes (4) on the end cap (1) and the seat ring (7), respectively. The seat ring (7) has a strip hole (8). The guide wheel shaft (9) at the left end of the guide wheel (11) is assembled in the strip hole (8) by a nut (10).

2. A production of a cable with a wrapping head wire core stability guide wheel according to claim 1, characterized in that: The guide wheel (11) is rotated and assembled with the guide wheel shaft (9) using a bearing, and the end cap (1) is assembled with the thread of the wrapping shaft using the thread on the side wall of the inner cavity (2).

3. A stabilizing guide roller for producing cable-wrapped head conductors according to claim 1, characterized in that: There are two strip holes (8), which are symmetrically arranged along one diameter of the seat ring (7).

4. A production of a cable with a wrapping head wire core stability guide wheel according to claim 1, characterized in that: The end face of the end cap (1) is parallel to the end face of the seat ring (7) and perpendicular to the wire core.

5. A production of a cable with a wrapping head wire core stability guide wheel according to claim 1, characterized in that: The guide wheel (11) has a rounded chamfer on its end face.