Intelligent lightning arrester for electric locomotive
By employing helical distributed and external temperature sensors combined with a data processing and analysis module in the surge arrester, the problem of surge arrester failure under high harmonic voltage was solved, enabling accurate prediction and efficient maintenance of the surge arrester's aging degree.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHUOHUANG RAILWAY DEV
- Filing Date
- 2024-12-17
- Publication Date
- 2026-05-19
AI Technical Summary
In the existing technology, surge arresters are prone to failure under the action of high-order harmonic voltages, and the detection accuracy of leakage current sensors is affected by temperature, resulting in poor detection accuracy.
The internal and external temperatures of the surge arrester are collected using a spiral distributed temperature sensor and an external wireless temperature sensor. Combined with a data processing and analysis module and a wireless communication module, the aging degree of the surge arrester is predicted through a temperature-leakage current learning model.
It enables accurate prediction of the aging degree of surge arresters, reduces maintenance cycles, improves detection accuracy, and is unaffected by temperature.
Smart Images

Figure CN224263873U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of intelligent surge arrester technology, and in particular to an intelligent surge arrester for electric locomotives. Background Technology
[0002] With the rapid development of my country's electrified railway system and the continuous increase in train speed, higher requirements have been placed on the safe and stable operation of railway equipment. Intelligent monitoring is one of the effective means to ensure its safe operation. The 27.5kV AC gapless zinc oxide surge arrester (MOV) is an important protective device widely used in the railway system and plays a vital role in the safe and stable operation of trains.
[0003] However, in recent years, surge arresters in railways have frequently experienced operational failures. In addition to common faults such as aging, dampness, dirt, and overvoltage, the failure of surge arresters under the action of high-order harmonic voltages is becoming increasingly serious due to the mixed operation of multiple trains on railway lines. When the train network is mismatched and causes resonance in the traction network, the surge arresters may fail.
[0004] In the existing technology, monitoring is carried out by using a leakage current sensor built into the surge arrester. This requires high detection accuracy from the current sensor, and temperature also has a certain impact on the detection accuracy, resulting in poor detection accuracy. Utility Model Content
[0005] This utility model provides an intelligent surge arrester for electric locomotives. The intelligent surge arrester for electric locomotives is characterized by comprising a composite jacket, metal ends disposed at both ends of the composite jacket, zinc oxide valve plates disposed inside the composite jacket, and an epoxy fiberglass core rod.
[0006] The epoxy fiberglass core rod is fixedly connected to two metal ends at both ends, and the epoxy fiberglass core rod passes through the zinc oxide valve plate;
[0007] The intelligent surge arrester also includes a spiral distributed temperature sensor for collecting the temperature of the zinc oxide valve plate, an external wireless temperature sensor, a protective shell, and an analysis device installed inside the protective shell. The analysis device includes a data processing and analysis module, a wireless communication module, and a power supply module.
[0008] Furthermore, both the data processing and analysis module and the wireless communication module are connected to the power supply module, and the data processing and analysis module and the wireless communication module are electrically connected to the power supply module. The external wireless temperature sensor communicates with the data processing and analysis module through the wireless communication module, i.e., the two are wirelessly connected. The spiral distributed temperature sensor is located on the outside of the zinc oxide valve plate and is electrically connected to the data processing and analysis module. The wireless communication module communicates with an external management terminal, and the two are wirelessly connected.
[0009] Furthermore, the data processing and analysis module includes a data processing submodule and a data analysis submodule. The data processing submodule processes the temperature data collected by the spiral distributed temperature sensor and the external temperature data sent by the wireless communication module. The data analysis submodule is embedded with a trained temperature-leakage current learning model. The temperature-leakage current learning model takes the zinc oxide valve plate temperature and the external temperature as inputs and outputs the predicted leakage current value. The aging degree of the surge arrester is predicted by predicting the value of the leakage current.
[0010] Furthermore, the spiral distributed temperature sensor is a temperature-sensing optical fiber, which is wound around the outside of the zinc oxide valve plate and embedded in the filling layer. The temperature-sensing optical fiber is installed in the filling layer of the zinc oxide valve plate.
[0011] Furthermore, the spiral distributed temperature sensor includes several temperature probes and a data transmission line. The several temperature probes are evenly distributed on the data transmission line and are fixedly installed on the data transmission line. The data transmission line is wound around the outside of the zinc oxide valve plate and embedded in the filling layer. The data transmission line is fixed to the filling layer of the zinc oxide valve plate.
[0012] Furthermore, an annular slot is provided on the outer side of the outer wireless temperature sensor, and a receiving groove is provided on the composite outer jacket. An elastic clip is provided in the receiving groove, and the elastic clip is installed in the receiving groove. The elastic clip is arranged opposite to the annular slot.
[0013] Furthermore, the elastic locking element includes a fixing screw sleeve, a locking spring, and a locking ball. The locking ball is disposed opposite to the annular locking groove. The locking ball is fixedly connected to one end of the locking spring, and the other end of the locking spring is fixedly connected to the fixing screw sleeve.
[0014] Furthermore, the protective shell is a ring structure and is embedded in the bottom of the composite outer shell. The protective shell includes a fixing cover and a sealing plate. The fixing cover is provided with two clamping springs. One end of the clamping spring is fixedly connected to the fixing cover, and the other end of the clamping spring is connected to an external device. The two side walls of the fixing cover are respectively provided with support rings, and the support rings are fixedly connected to the side walls of the fixing cover.
[0015] Furthermore, both the data processing and analysis module and the wireless communication module are disposed between the support ring and the tightening spring. The data processing and analysis module and the wireless communication module are respectively disposed within the protective shells on the left and right sides. The upper ends of the data processing and analysis module and the wireless communication module are fixedly connected to the lower part of the tightening spring, and the lower ends of the data processing and analysis module and the wireless communication module are mounted on the support ring. The power module has a ring structure and includes a power-taking ring, a conversion circuit board, and a rechargeable battery arranged sequentially. The power-taking ring is electrically connected to the conversion circuit board, and the conversion circuit board is connected to the rechargeable battery. The two output electrodes of the rechargeable battery are disposed opposite to the data processing and analysis module and the wireless communication module.
[0016] Furthermore, the wireless communication module is a WIFI module or a 4G module or a combination thereof.
[0017] Compared with the prior art, the advantages of this utility model are:
[0018] This invention uses a spiral distributed temperature sensor to collect internal temperature data of the surge arrester, resulting in more accurate temperature data collection. At the same time, it uses an external wireless temperature sensor to collect external temperature data for data analysis. This allows for the monitoring of both internal and external temperatures of the surge arrester to predict its aging level with high accuracy and without being affected by temperature.
[0019] The analysis device has power supply and wireless communication capabilities, which reduces maintenance cycles and facilitates the acquisition and analysis of monitoring data. Attached Figure Description
[0020] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0023] Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0024] Reference numerals: 1. Composite outer jacket; 11. Filler layer;
[0025] 2. Metal end cap;
[0026] 3. Zinc oxide valve plate;
[0027] 4. Epoxy fiberglass core rod;
[0028] 5. Spiral distributed temperature sensor;
[0029] 6. External wireless temperature sensor; 61. Circular slot;
[0030] 7. Protective shell; 71. Sealing plate; 72. Support ring; 73. Tightening spring;
[0031] 8. Analysis device; 81. Data processing and analysis module; 82. Wireless communication module; 83. Power supply module; 831. Power take-up ring; 832. Conversion circuit board; 833. Rechargeable battery;
[0032] 9. Elastic retainer; 91. Fixing screw sleeve; 92. Clamping spring; 93. Clamping ball. Detailed Implementation
[0033] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.
[0034] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0035] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected by an intermediate structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0037] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0038] The present invention proposes an intelligent surge arrester for electric locomotives, comprising: a composite jacket, metal terminals disposed at both ends of the composite jacket, zinc oxide valve plates disposed inside the composite jacket, and an epoxy fiberglass core rod;
[0039] The epoxy fiberglass core rod is connected to two metal ends at both ends, and the epoxy fiberglass core rod passes through the zinc oxide valve plate;
[0040] The intelligent surge arrester also includes a spiral distributed temperature sensor for collecting the temperature of the zinc oxide valve plate, an external wireless temperature sensor, a protective shell, and an analysis device installed inside the protective shell. The analysis device includes a data processing and analysis module, a wireless communication module, and a power supply module.
[0041] The data processing and analysis module and the wireless communication module are both connected to the power supply module. The external wireless temperature sensor communicates with the data processing and analysis module through the wireless communication module. The spiral distributed temperature sensor is located on the outside of the zinc oxide valve plate and is electrically connected to the data processing and analysis module. The wireless communication module communicates with an external management terminal.
[0042] The data processing and analysis module includes a data processing submodule and a data analysis submodule. The data processing submodule processes temperature data collected by the spiral distributed temperature sensor and external temperature data sent by the wireless communication module. The data analysis submodule is embedded with a trained temperature-leakage current learning model. The temperature-leakage current learning model takes the zinc oxide valve plate temperature and the external temperature as inputs and outputs the predicted leakage current value. The aging degree of the surge arrester is predicted by predicting the leakage current value.
[0043] The spiral distributed temperature sensor is a temperature-sensing optical fiber, which is wound around the outside of the zinc oxide valve plate and embedded in the filling layer.
[0044] The spiral distributed temperature sensor includes several temperature probes and a data transmission line. The temperature probes are evenly distributed on the data transmission line, which is wound around the outside of the zinc oxide valve plate and embedded in the filler layer.
[0045] The outer side of the wireless temperature sensor is provided with an annular slot, and the composite jacket is provided with a receiving groove. The receiving groove is provided with an elastic clip, and the elastic clip is arranged opposite to the annular slot.
[0046] The elastic locking component includes a fixing screw sleeve, a locking spring, and a locking ball. The locking ball is disposed opposite to the annular locking groove. The locking ball is fixedly connected to one end of the locking spring, and the other end of the locking spring is fixedly connected to the fixing screw sleeve.
[0047] The protective shell is a ring structure and is embedded in the bottom of the composite outer shell. The protective shell includes a fixing cover and a sealing plate. The fixing cover is provided with two clamping springs inside, and the two side walls of the fixing cover are respectively provided with support rings.
[0048] The data processing and analysis module and the wireless communication module are both located between the support ring and the tightening spring. The power module has a ring structure and includes a power taking ring, a conversion circuit board and a rechargeable battery arranged in sequence. The power taking ring is electrically connected to the conversion circuit board, and the conversion circuit board is connected to the rechargeable battery. The two output electrodes of the rechargeable battery are arranged opposite to the data processing and analysis module and the wireless communication module.
[0049] The wireless communication module is a WIFI module or a 4G module or a combination thereof.
[0050] Example 1:
[0051] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0052] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0053] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0054] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0055] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0056] Example 2:
[0057] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0058] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0059] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0060] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0061] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0062] An annular groove 61 is provided on the outer side of the outer wireless temperature sensor 6, and a receiving groove is provided on the composite outer sleeve 1. An elastic clip 9 is provided in the receiving groove, and the elastic clip 9 is installed in the receiving groove. The elastic clip 9 is arranged opposite to the annular groove 61. The elastic clip 9 includes a fixing screw sleeve 91, a clamping spring 92, and a clamping ball 93. The clamping ball 93 is arranged opposite to the annular groove 61, and one end of the clamping ball 93 is fixedly connected to the clamping spring 92. The other end of the clamping spring 92 is fixedly connected to the fixing screw sleeve 91.
[0063] The outer wireless temperature sensor 6 is snapped into the composite jacket 1. When it needs to be replaced, it can be pulled out by force, which facilitates the replacement of the outer wireless temperature sensor 6 and makes it easy to replace parts and maintain the device.
[0064] Example 3:
[0065] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0066] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0067] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0068] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0069] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0070] An annular groove 61 is provided on the outer side of the outer wireless temperature sensor 6, and a receiving groove is provided on the composite outer sleeve 1. An elastic clip 9 is provided in the receiving groove, and the elastic clip 9 is installed in the receiving groove. The elastic clip 9 is arranged opposite to the annular groove 61. The elastic clip 9 includes a fixing screw sleeve 91, a clamping spring 92, and a clamping ball 93. The clamping ball 93 is arranged opposite to the annular groove 61, and one end of the clamping ball 93 is fixedly connected to the clamping spring 92. The other end of the clamping spring 92 is fixedly connected to the fixing screw sleeve 91.
[0071] The outer wireless temperature sensor 6 is snapped into the composite jacket 1. When it needs to be replaced, it can be pulled out by force, which facilitates the replacement of the outer wireless temperature sensor 6 and makes it easy to replace parts and maintain the device.
[0072] The analysis device 8 includes a data processing and analysis module 81, a wireless communication module 82, and a power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are both connected to the power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are electrically connected to the power supply module 83. The external wireless temperature sensor 6 communicates with the data processing and analysis module 81 through the wireless communication module 82, that is, the wireless temperature sensor 6 is wirelessly connected to the data processing and analysis module 81.
[0073] The collected external temperature is transmitted to the data processing and analysis module 81 for relevant processing and analysis.
[0074] Example 4:
[0075] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0076] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0077] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0078] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0079] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0080] An annular groove 61 is provided on the outer side of the outer wireless temperature sensor 6, and a receiving groove is provided on the composite outer sleeve 1. An elastic clip 9 is provided in the receiving groove, and the elastic clip 9 is installed in the receiving groove. The elastic clip 9 is arranged opposite to the annular groove 61. The elastic clip 9 includes a fixing screw sleeve 91, a clamping spring 92, and a clamping ball 93. The clamping ball 93 is arranged opposite to the annular groove 61, and one end of the clamping ball 93 is fixedly connected to the clamping spring 92. The other end of the clamping spring 92 is fixedly connected to the fixing screw sleeve 91.
[0081] The outer wireless temperature sensor 6 is snapped into the composite jacket 1. When it needs to be replaced, it can be pulled out by force, which facilitates the replacement of the outer wireless temperature sensor 6 and makes it easy to replace parts and maintain the device.
[0082] The analysis device 8 includes a data processing and analysis module 81, a wireless communication module 82, and a power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are both connected to the power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are electrically connected to the power supply module 83. The external wireless temperature sensor 6 communicates with the data processing and analysis module 81 through the wireless communication module 82, that is, the wireless temperature sensor 6 is wirelessly connected to the data processing and analysis module 81.
[0083] The collected external temperature is transmitted to the data processing and analysis module 81 for relevant processing and analysis.
[0084] The spiral distributed temperature sensor 5 is located on the outside of the zinc oxide valve plate 3 and is electrically connected to the data processing and analysis module 81 to process and analyze the collected temperature of the zinc oxide valve plate 3.
[0085] The spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature-sensing optical fiber is installed in the filling layer 11 of the zinc oxide valve plate 3.
[0086] The wireless communication module 82 communicates with an external management terminal, making it convenient for staff to view and analyze the monitoring results.
[0087] Example 5:
[0088] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0089] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0090] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0091] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0092] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0093] An annular groove 61 is provided on the outer side of the outer wireless temperature sensor 6, and a receiving groove is provided on the composite outer sleeve 1. An elastic clip 9 is provided in the receiving groove, and the elastic clip 9 is installed in the receiving groove. The elastic clip 9 is arranged opposite to the annular groove 61. The elastic clip 9 includes a fixing screw sleeve 91, a clamping spring 92, and a clamping ball 93. The clamping ball 93 is arranged opposite to the annular groove 61, and one end of the clamping ball 93 is fixedly connected to the clamping spring 92. The other end of the clamping spring 92 is fixedly connected to the fixing screw sleeve 91.
[0094] The outer wireless temperature sensor 6 is snapped into the composite jacket 1. When it needs to be replaced, it can be pulled out by force, which facilitates the replacement of the outer wireless temperature sensor 6 and makes it easy to replace parts and maintain the device.
[0095] The analysis device 8 includes a data processing and analysis module 81, a wireless communication module 82, and a power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are both connected to the power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are electrically connected to the power supply module 83. The external wireless temperature sensor 6 communicates with the data processing and analysis module 81 through the wireless communication module 82, that is, the wireless temperature sensor 6 is wirelessly connected to the data processing and analysis module 81.
[0096] The collected external temperature is transmitted to the data processing and analysis module 81 for relevant processing and analysis.
[0097] The spiral distributed temperature sensor 5 is located on the outside of the zinc oxide valve plate 3 and is electrically connected to the data processing and analysis module 81 to process and analyze the collected temperature of the zinc oxide valve plate 3.
[0098] The spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature-sensing optical fiber is installed in the filling layer 11 of the zinc oxide valve plate 3.
[0099] The wireless communication module 82 communicates with an external management terminal, making it convenient for staff to view and analyze the monitoring results.
[0100] The data processing and analysis module 81 includes a data processing submodule and a data analysis submodule.
[0101] The data processing submodule is used to process the temperature data collected by the spiral distributed temperature sensor and the external temperature data sent by the wireless communication module, including filtering, amplification and AD conversion. The data analysis submodule is embedded with a trained temperature-leakage current learning model. The temperature-leakage current learning model takes the zinc oxide valve plate temperature and the external temperature as inputs and outputs the value of the predicted leakage current. The aging degree of the surge arrester is predicted by predicting the value of the predicted leakage current.
[0102] Example 6:
[0103] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0104] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0105] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0106] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0107] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0108] An annular groove 61 is provided on the outer side of the outer wireless temperature sensor 6, and a receiving groove is provided on the composite outer sleeve 1. An elastic clip 9 is provided in the receiving groove, and the elastic clip 9 is installed in the receiving groove. The elastic clip 9 is arranged opposite to the annular groove 61. The elastic clip 9 includes a fixing screw sleeve 91, a clamping spring 92, and a clamping ball 93. The clamping ball 93 is arranged opposite to the annular groove 61, and one end of the clamping ball 93 is fixedly connected to the clamping spring 92. The other end of the clamping spring 92 is fixedly connected to the fixing screw sleeve 91.
[0109] The outer wireless temperature sensor 6 is snapped into the composite jacket 1. When it needs to be replaced, it can be pulled out by force, which facilitates the replacement of the outer wireless temperature sensor 6 and makes it easy to replace parts and maintain the device.
[0110] The analysis device 8 includes a data processing and analysis module 81, a wireless communication module 82, and a power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are both connected to the power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are electrically connected to the power supply module 83. The external wireless temperature sensor 6 communicates with the data processing and analysis module 81 through the wireless communication module 82, that is, the wireless temperature sensor 6 is wirelessly connected to the data processing and analysis module 81.
[0111] The collected external temperature is transmitted to the data processing and analysis module 81 for relevant processing and analysis.
[0112] The spiral distributed temperature sensor 5 is located on the outside of the zinc oxide valve plate 3 and is electrically connected to the data processing and analysis module 81 to process and analyze the collected temperature of the zinc oxide valve plate 3.
[0113] The spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature-sensing optical fiber is installed in the filling layer 11 of the zinc oxide valve plate 3.
[0114] The wireless communication module 82 communicates with an external management terminal, making it convenient for staff to view and analyze the monitoring results.
[0115] The data processing and analysis module 81 includes a data processing submodule and a data analysis submodule.
[0116] The data processing submodule is used to process the temperature data collected by the spiral distributed temperature sensor and the external temperature data sent by the wireless communication module, including filtering, amplification and AD conversion. The data analysis submodule is embedded with a trained temperature-leakage current learning model. The temperature-leakage current learning model takes the zinc oxide valve plate temperature and the external temperature as inputs and outputs the value of the predicted leakage current. The aging degree of the surge arrester is predicted by predicting the value of the predicted leakage current.
[0117] The protective shell 7 is a ring-shaped structure embedded at the bottom of the composite outer shell 1. The protective shell 7 includes a fixing cover and a sealing plate 71. Two clamping springs 73 are installed inside the fixing cover. The upper end of the clamping spring 73 is fixedly connected to the inner top wall of the fixing cover, and the lower end of the clamping spring 73 is connected to an external device. Support rings 72 are respectively provided on the two side walls of the fixing cover, and the support rings 72 are slidably connected to the fixing cover. The data processing and analysis module 81 and the wireless communication module 82 are both located between the support rings 72 and the clamping springs 73. The upper ends of both the data processing and analysis module 81 and the wireless communication module 82 are fixedly connected to the lower ends of the clamping springs 73, and the lower ends of the data processing and analysis module 81 and the wireless communication module 82 are mounted on the support rings 72, thus achieving the installation and fixation of the data processing and analysis module 81 and the wireless communication module 82.
[0118] Example 7:
[0119] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0120] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0121] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0122] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0123] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0124] An annular groove 61 is provided on the outer side of the outer wireless temperature sensor 6, and a receiving groove is provided on the composite outer sleeve 1. An elastic clip 9 is provided in the receiving groove, and the elastic clip 9 is installed in the receiving groove. The elastic clip 9 is arranged opposite to the annular groove 61. The elastic clip 9 includes a fixing screw sleeve 91, a clamping spring 92, and a clamping ball 93. The clamping ball 93 is arranged opposite to the annular groove 61, and one end of the clamping ball 93 is fixedly connected to the clamping spring 92. The other end of the clamping spring 92 is fixedly connected to the fixing screw sleeve 91.
[0125] The outer wireless temperature sensor 6 is snapped into the composite jacket 1. When it needs to be replaced, it can be pulled out by force, which facilitates the replacement of the outer wireless temperature sensor 6 and makes it easy to replace parts and maintain the device.
[0126] The analysis device 8 includes a data processing and analysis module 81, a wireless communication module 82, and a power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are both connected to the power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are electrically connected to the power supply module 83. The external wireless temperature sensor 6 communicates with the data processing and analysis module 81 through the wireless communication module 82, that is, the wireless temperature sensor 6 is wirelessly connected to the data processing and analysis module 81.
[0127] The collected external temperature is transmitted to the data processing and analysis module 81 for relevant processing and analysis.
[0128] The spiral distributed temperature sensor 5 is located on the outside of the zinc oxide valve plate 3 and is electrically connected to the data processing and analysis module 81 to process and analyze the collected temperature of the zinc oxide valve plate 3.
[0129] The spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature-sensing optical fiber is installed in the filling layer 11 of the zinc oxide valve plate 3.
[0130] The wireless communication module 82 communicates with an external management terminal, making it convenient for staff to view and analyze the monitoring results.
[0131] The data processing and analysis module 81 includes a data processing submodule and a data analysis submodule.
[0132] The data processing submodule is used to process the temperature data collected by the spiral distributed temperature sensor and the external temperature data sent by the wireless communication module, including filtering, amplification and AD conversion. The data analysis submodule is embedded with a trained temperature-leakage current learning model. The temperature-leakage current learning model takes the zinc oxide valve plate temperature and the external temperature as inputs and outputs the value of the predicted leakage current. The aging degree of the surge arrester is predicted by predicting the value of the predicted leakage current.
[0133] The protective shell 7 is a ring-shaped structure embedded at the bottom of the composite outer shell 1. The protective shell 7 includes a fixing cover and a sealing plate 71. Two clamping springs 73 are installed inside the fixing cover. The upper end of the clamping spring 73 is fixedly connected to the inner top wall of the fixing cover, and the lower end of the clamping spring 73 is connected to an external device. Support rings 72 are respectively provided on the two side walls of the fixing cover, and the support rings 72 are slidably connected to the fixing cover. The data processing and analysis module 81 and the wireless communication module 82 are both located between the support rings 72 and the clamping springs 73. The upper ends of both the data processing and analysis module 81 and the wireless communication module 82 are fixedly connected to the lower ends of the clamping springs 73, and the lower ends of the data processing and analysis module 81 and the wireless communication module 82 are mounted on the support rings 72, thus achieving the installation and fixation of the data processing and analysis module 81 and the wireless communication module 82.
[0134] The power module 83 has a ring structure and includes a power take-off ring 831, a conversion circuit board 832 and a rechargeable battery 833 arranged in sequence. The power take-off ring 831 and the conversion circuit board 832 are electrically connected.
[0135] Power is drawn and stored when current flows, increasing usage time and shortening maintenance cycles. The conversion circuit board 832 is connected to the rechargeable battery 833, and the two output electrodes of the rechargeable battery 833 are positioned opposite to the data processing and analysis module 81 and the wireless communication module 82. In this embodiment, the wireless communication module is a WIFI module.
[0136] Example 8:
[0137] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of this utility model;
[0138] like Figure 2 As shown, Figure 2 This is a schematic diagram of the external wireless temperature sensor mounting structure of this utility model;
[0139] like Figure 3 As shown, Figure 3 This is a schematic diagram of the protective shell structure of this utility model.
[0140] A smart surge arrester for electric locomotives includes a composite jacket 1, metal terminals 2 at both ends of the composite jacket 1, a zinc oxide valve plate 3 disposed inside the composite jacket 1, and an epoxy fiberglass core rod 4. The epoxy fiberglass core rod 4 is connected to the two metal terminals 2 at both ends and passes through the zinc oxide valve plate 3. It also includes a spiral distributed temperature sensor 5 for collecting the temperature of the zinc oxide valve plate 3, an external wireless temperature sensor 6, a protective shell 7, and an analysis device 8 disposed within the protective shell 7.
[0141] In this embodiment, the spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature of the zinc oxide valve plate 3 is collected by the temperature-sensing optical fiber, and multiple temperature points are collected, so that the collected temperature is accurately changed.
[0142] An annular groove 61 is provided on the outer side of the outer wireless temperature sensor 6, and a receiving groove is provided on the composite outer sleeve 1. An elastic clip 9 is provided in the receiving groove, and the elastic clip 9 is installed in the receiving groove. The elastic clip 9 is arranged opposite to the annular groove 61. The elastic clip 9 includes a fixing screw sleeve 91, a clamping spring 92, and a clamping ball 93. The clamping ball 93 is arranged opposite to the annular groove 61, and one end of the clamping ball 93 is fixedly connected to the clamping spring 92. The other end of the clamping spring 92 is fixedly connected to the fixing screw sleeve 91.
[0143] The outer wireless temperature sensor 6 is snapped into the composite jacket 1. When it needs to be replaced, it can be pulled out by force, which facilitates the replacement of the outer wireless temperature sensor 6 and makes it easy to replace parts and maintain the device.
[0144] The analysis device 8 includes a data processing and analysis module 81, a wireless communication module 82, and a power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are both connected to the power supply module 83. The data processing and analysis module 81 and the wireless communication module 82 are electrically connected to the power supply module 83. The external wireless temperature sensor 6 communicates with the data processing and analysis module 81 through the wireless communication module 82, that is, the wireless temperature sensor 6 is wirelessly connected to the data processing and analysis module 81.
[0145] The collected external temperature is transmitted to the data processing and analysis module 81 for relevant processing and analysis.
[0146] The spiral distributed temperature sensor 5 is located on the outside of the zinc oxide valve plate 3 and is electrically connected to the data processing and analysis module 81 to process and analyze the collected temperature of the zinc oxide valve plate 3.
[0147] The spiral distributed temperature sensor 5 is a temperature-sensing optical fiber. The temperature-sensing optical fiber is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer 11. The temperature-sensing optical fiber is installed in the filling layer 11 of the zinc oxide valve plate 3.
[0148] The wireless communication module 82 communicates with an external management terminal, making it convenient for staff to view and analyze the monitoring results.
[0149] The data processing and analysis module 81 includes a data processing submodule and a data analysis submodule.
[0150] The data processing submodule is used to process the temperature data collected by the spiral distributed temperature sensor and the external temperature data sent by the wireless communication module, including filtering, amplification and AD conversion. The data analysis submodule is embedded with a trained temperature-leakage current learning model. The temperature-leakage current learning model takes the zinc oxide valve plate temperature and the external temperature as inputs and outputs the value of the predicted leakage current. The aging degree of the surge arrester is predicted by predicting the value of the predicted leakage current.
[0151] The protective shell 7 is a ring-shaped structure embedded at the bottom of the composite outer shell 1. The protective shell 7 includes a fixing cover and a sealing plate 71. Two clamping springs 73 are installed inside the fixing cover. The upper end of the clamping spring 73 is fixedly connected to the inner top wall of the fixing cover, and the lower end of the clamping spring 73 is connected to an external device. Support rings 72 are respectively provided on the two side walls of the fixing cover, and the support rings 72 are slidably connected to the fixing cover. The data processing and analysis module 81 and the wireless communication module 82 are both located between the support rings 72 and the clamping springs 73. The upper ends of both the data processing and analysis module 81 and the wireless communication module 82 are fixedly connected to the lower ends of the clamping springs 73, and the lower ends of the data processing and analysis module 81 and the wireless communication module 82 are mounted on the support rings 72, thus achieving the installation and fixation of the data processing and analysis module 81 and the wireless communication module 82.
[0152] The power module 83 has a ring structure and includes a power take-off ring 831, a conversion circuit board 832 and a rechargeable battery 833 arranged in sequence. The power take-off ring 831 and the conversion circuit board 832 are electrically connected.
[0153] Power is drawn and stored when current flows, increasing usage time and shortening maintenance cycles. The conversion circuit board 832 is connected to the rechargeable battery 833, and the two output electrodes of the rechargeable battery 833 are positioned opposite to the data processing and analysis module 81 and the wireless communication module 82. In this embodiment, the wireless communication module is a WIFI module.
[0154] The spiral distributed temperature sensor 5 includes several temperature probes and a data transmission line. The temperature probes are evenly distributed on the data transmission line and are fixedly installed on the data transmission line. The data transmission line is wound around the outside of the zinc oxide valve plate 3 and embedded in the filling layer. The data transmission line is fixed to the filling layer of the zinc oxide valve plate 3.
[0155] The specific embodiment of this utility model is as follows: a spiral distributed temperature sensor 5 is used to collect the internal temperature data of the surge arrester, which is more accurate. At the same time, an external wireless temperature sensor 6 is used to collect the external temperature for data analysis. This enables the monitoring of the internal and external temperatures of the surge arrester to predict the aging degree of the surge arrester. The accuracy is high and it is not affected by temperature. The analysis device 8 has power supply and wireless communication functions. With the structure of the tensioning spring 73, even if the locomotive vibrates during operation, the data processing and analysis module 81 and the wireless communication module 82 can still effectively perform inspections, reducing the maintenance cycle of the overall equipment and facilitating the acquisition of monitoring and analysis data under any harsh conditions.
[0156] Although the present invention has been described with reference to preferred embodiments, various modifications can be made thereto and components can be replaced with equivalents without departing from the scope of the invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner, provided there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A smart surge arrester for electric locomotives, characterized in that, It includes a composite jacket, metal ends set at both ends of the composite jacket, zinc oxide valve plates set inside the composite jacket, and epoxy fiberglass core rod; The epoxy fiberglass core rod is fixedly connected to two metal ends at both ends, and the epoxy fiberglass core rod passes through the zinc oxide valve plate; The intelligent surge arrester also includes a spiral distributed temperature sensor for collecting the temperature of the zinc oxide valve plate, an external wireless temperature sensor, a protective shell, and an analysis device installed inside the protective shell. The analysis device includes a data processing and analysis module, a wireless communication module, and a power supply module. The spiral distributed temperature sensor is a temperature-sensing optical fiber, which is wound around the outside of the zinc oxide valve plate and embedded in the filling layer.
2. The intelligent surge arrester for electric locomotives according to claim 1, characterized in that, Both the data processing and analysis module and the wireless communication module are connected to the power supply module. The data processing and analysis module and the wireless communication module are electrically connected to the power supply module. The external wireless temperature sensor communicates with the data processing and analysis module through the wireless communication module, i.e., the two are wirelessly connected. The spiral distributed temperature sensor is located on the outside of the zinc oxide valve plate and is electrically connected to the data processing and analysis module. The wireless communication module communicates with an external management terminal, and the two are wirelessly connected.
3. The intelligent surge arrester for electric locomotives according to claim 2, characterized in that, The data processing and analysis module includes a data processing submodule and a data analysis submodule. The data processing submodule processes temperature data collected by the spiral distributed temperature sensor and external temperature data sent by the wireless communication module. The data analysis submodule is embedded with a trained temperature-leakage current learning model. The temperature-leakage current learning model takes the zinc oxide valve plate temperature and the external temperature as inputs and outputs the predicted leakage current value. The aging degree of the surge arrester is predicted by predicting the leakage current value.
4. The intelligent surge arrester for electric locomotives according to claim 3, characterized in that, The spiral distributed temperature sensor includes several temperature probes and a data transmission line. The temperature probes are evenly distributed on the data transmission line and are fixedly installed on the data transmission line. The data transmission line is wound around the outside of the zinc oxide valve plate and embedded in the filling layer. The data transmission line is fixed to the filling layer of the zinc oxide valve plate.
5. The intelligent surge arrester for electric locomotives according to claim 3, characterized in that, The outer side of the wireless temperature sensor is provided with an annular slot, and the composite jacket is provided with a receiving groove. An elastic clip is provided in the receiving groove and is installed in the receiving groove. The elastic clip is positioned opposite to the annular slot.
6. The intelligent surge arrester for electric locomotives according to claim 5, characterized in that, The elastic locking component includes a fixing screw sleeve, a locking spring, and a locking ball. The locking ball is disposed opposite to the annular locking groove. The locking ball is fixedly connected to one end of the locking spring, and the other end of the locking spring is fixedly connected to the fixing screw sleeve.
7. The intelligent surge arrester for electric locomotives according to claim 6, characterized in that, The protective shell is a ring structure and is embedded in the bottom of the composite outer shell. The protective shell includes a fixing cover and a sealing plate. The fixing cover is provided with two clamping springs. One end of the clamping spring is fixedly connected to the fixing cover, and the other end of the clamping spring is connected to an external device. The two side walls of the fixing cover are respectively provided with support rings, and the support rings are slidably connected to the side walls of the fixing cover.
8. The intelligent surge arrester for electric locomotives according to claim 7, characterized in that, The data processing and analysis module and the wireless communication module are both disposed between the support ring and the tightening spring. The data processing and analysis module and the wireless communication module are respectively disposed inside the protective shells on the left and right sides. The upper ends of the data processing and analysis module and the wireless communication module are fixedly connected to the lower part of the tightening spring, and the lower ends of the data processing and analysis module and the wireless communication module are mounted on the support ring. The power module has a ring structure and includes a power taking ring, a conversion circuit board and a rechargeable battery arranged in sequence. The power taking ring is electrically connected to the conversion circuit board, and the conversion circuit board is connected to the rechargeable battery. The two output electrodes of the rechargeable battery are arranged opposite to the data processing and analysis module and the wireless communication module.
9. The intelligent surge arrester for electric locomotives according to claim 1, characterized in that, The wireless communication module is a WIFI module or a 4G module or a combination thereof.