EPP (Expanded Polypropylene) box body for protecting and fixing internal battery module of battery PACK (Package)

By fixing and insulating the battery module in the EPP enclosure, the problem of fixing and insulating the battery module in low-temperature environments is solved, thus achieving stable operation of the battery pack and improving driving range at low temperatures.

CN224264215UActive Publication Date: 2026-05-19NANJING DAXIN NEW ENERGY AUTOMOBILE IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING DAXIN NEW ENERGY AUTOMOBILE IND CO LTD
Filing Date
2025-04-28
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing battery module insulation methods are costly and lack insulation in low-temperature environments, causing battery packs to fail to start or reduce driving range.

Method used

The battery module is fixed and insulated using an EPP enclosure. The EPP enclosure contains battery module partitions, limiting slots, and positive and negative electrode outlets. It is made of 15 times the amount of EPP material, with a density of 60 kg/m³, and has good shock resistance, energy absorption, and heat insulation performance.

Benefits of technology

It effectively secures the battery module, improves thermal insulation performance in low-temperature environments, reduces battery pack shaking, and enhances battery pack performance and driving range at low temperatures.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224264215U_ABST
    Figure CN224264215U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of battery PACK, and particularly relates to an EPP box body for protecting and fixing a battery module in a battery PACK pack, which comprises a battery box body, the inner wall of the battery box body is provided with an EPP box body, the inner wall of the EPP box body is provided with a battery module and a series row, the battery module is matched with the series row, the top of the EPP box body is provided with an EPP box cover, and the EPP box cover is connected with the EPP box body. According to the battery pack, the problems of fixation, heat preservation and protection of the battery pack in the box body are effectively solved through a simple structure, the problem of shaking of internal battery modules in the use process of the battery pack is effectively solved, the heat preservation performance of the interior of the battery pack in a low-temperature environment is effectively enhanced, and the service life of the battery pack is prolonged. And the practicability is good.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model applies to the field of battery PACK technology, specifically relating to the fixing, heat preservation, and protection of battery modules, and particularly to an EPP box for the protection and fixing of battery modules inside a battery PACK pack. Background Technology

[0002] The conventional insulation method for existing battery modules in two-wheeled / three-wheeled vehicles is to use epoxy boards for insulation protection around the perimeter. The battery pack is fixed in place by foam filling, which is costly. Furthermore, when the battery pack is used in low-temperature environments, the lack of insulation inside the box can cause the battery pack to fail to start or reduce its performance, thus reducing the vehicle's driving range. Therefore, we propose an EPP box for the protection and fixation of battery modules inside the battery pack to solve the above-mentioned problems. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies, such as the conventional insulation method for battery modules using epoxy boards for insulation protection, and the use of foam filling for fixing the battery pack in the enclosure. These methods are costly and, when the battery pack is used in low-temperature environments, the lack of insulation inside the enclosure can lead to the battery pack failing to start or experiencing reduced performance, resulting in a decrease in the vehicle's driving range. The invention proposes an EPP enclosure for the protection and fixing of battery modules inside the battery pack.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] An EPP enclosure for protecting and securing battery modules inside a battery pack includes a battery enclosure, an EPP enclosure on the inner wall of the battery enclosure, battery modules and series bars on the inner wall of the EPP enclosure, and the battery modules and series bars are compatible with each other. An EPP cover is provided on the top of the EPP enclosure, and a battery cover is provided on the top of the battery enclosure.

[0006] As a preferred embodiment of this utility model, the inner wall of the EPP box is fixedly connected with multiple battery module partitions at equal intervals, and the number of battery module partitions is three.

[0007] As a preferred embodiment of this utility model, the top of the EPP box is provided with a limiting slot and a V-shaped limit, both of which are adapted to the EPP box cover.

[0008] As a preferred embodiment of this utility model, the right side of the EPP box is symmetrically provided with positive and negative electrode outlets, and the number of positive and negative electrode outlets is two.

[0009] As a preferred embodiment of this utility model, both the EPP box body and the EPP box cover are made of 15 times the amount of EPP material, with a density of 60Kg / m³.

[0010] This invention effectively solves the problems of fixing, heat preservation, and protection of the battery pack inside the box through a simple structure, effectively reduces the shaking problem of the internal battery modules during use, and effectively enhances the heat preservation performance of the battery pack in low-temperature environments, thus having good practicality. Attached Figure Description

[0011] Figure 1 This is a perspective view of the present utility model;

[0012] Figure 2 This is a perspective view of the EPP box cover of this utility model;

[0013] Figure 3 This is a perspective view of the EPP housing, battery module partition, limiting slot, and positive and negative electrode openings of this utility model.

[0014] Figure 4 This is a perspective view of the EPP box body and EPP box cover of this utility model;

[0015] Figure 5 This is a schematic diagram of the V-shaped limiting structure of this utility model.

[0016] In the diagram: 1. Battery housing; 2. EPP housing; 3. Battery module; 4. Series busbar; 5. EPP housing cover; 6. Battery housing cover; 7. Battery module partition; 8. Positive and negative terminal outlets; 9. Limiting slot; 10. V-shaped limit. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Example

[0018] Reference Figures 1-5 An EPP enclosure for protecting and securing the battery modules inside a battery pack, including...

[0019] The battery box 1 has an EPP box 2 on its inner wall, and a battery module 3 and a series bar 4 are provided on the inner wall of the EPP box 2. The battery module 3 and the series bar 4 are compatible. The top of the EPP box 2 has an EPP box cover 5, and the top of the battery box 1 has a battery box cover 6.

[0020] As a preferred embodiment of this utility model, the inner wall of the EPP housing 2 is fixedly connected with multiple battery module partitions 7 at equal intervals, and the number of battery module partitions 7 is three.

[0021] As a preferred embodiment of this utility model, the top of the EPP box 2 is provided with a limiting slot 9 and a V-shaped limit 10, both of which are adapted to the EPP box cover 5.

[0022] As a preferred embodiment of this utility model, the right side of the EPP box 2 is symmetrically provided with positive and negative electrode outlets 8, and the number of positive and negative electrode outlets 8 is two.

[0023] As a preferred embodiment of this utility model, both the EPP box body 2 and the EPP box cover 5 are made of 15 times the amount of EPP material, with a density of 60Kg / m³.

[0024] The working principle of this utility model is as follows: Both the EPP housing 2 and the EPP cover 5 are made of 15 times EPP with a density of 60 kg / m³. Expanded polypropylene (EPP) is a high-performance, highly crystalline polymer and gas composite material with excellent shock absorption and heat insulation properties. It has a high recovery rate after deformation, is environmentally friendly, non-toxic, odorless, and has good heat resistance, chemical corrosion resistance, oil resistance, and biodegradability. The battery module 3, EPP housing 2, and EPP cover 5 are all molded parts. In actual use, each battery module 3 is first assembled according to the usage requirements. After spot welding the current-carrying plates, each battery module 3 is assembled into the EPP housing 2 in sequence. After the battery module 3 is assembled, the module series bus 4 is installed and the acquisition line is connected. Finally, the EPP cover 5 is installed. To disassemble, simply open the EPP cover 5, remove the series bus 4 and the acquisition line, and then take out each module.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An EPP enclosure for protecting and securing battery modules inside a battery pack, characterized in that, The battery box (1) includes an EPP box (2) on its inner wall, and a battery module (3) and a series bar (4) on the inner wall of the EPP box (2). The battery module (3) and the series bar (4) are compatible. The top of the EPP box (2) is provided with an EPP box cover (5), and the top of the battery box (1) is provided with a battery box cover (6).

2. The EPP enclosure for protecting and securing the internal battery modules of a battery pack according to claim 1, characterized in that, The inner wall of the EPP box (2) is fixedly connected with multiple battery module partitions (7) at equal intervals, and the number of battery module partitions (7) is three.

3. The EPP enclosure for protecting and securing the internal battery modules of a battery pack according to claim 1, characterized in that, The top of the EPP box (2) is provided with a limiting slot (9) and a V-shaped limit (10), and the limiting slot (9) and the V-shaped limit (10) are both adapted to the EPP box cover (5).

4. The EPP enclosure for protecting and securing the internal battery modules of a battery pack according to claim 1, characterized in that, The EPP box (2) has two positive and negative electrode outlets (8) symmetrically opened on the right side.

5. The EPP enclosure for protecting and securing the internal battery modules of a battery pack according to claim 1, characterized in that, The EPP box body (2) and EPP box cover (5) are both made of 15 times EPP material with a density of 60Kg / m³.