Automatic typesetting machine

Abstract

The utility model discloses an automatic typesetting machine, which relates to the technical field of typesetting machines and comprises a machine body, a conveying mechanism is mounted at the top of the machine body, mounting blocks are fixedly connected to the periphery of the top of the machine body, and a battery string mounting module is mounted among the top ends of the four mounting blocks. The two sides of the top of the machine body are respectively provided with a battery string mounting mechanism, the two sides of the top of the machine body are respectively provided with a battery string visual positioning mechanism matched with the battery string mounting mechanism, automatic design is adopted, the typesetting efficiency of photovoltaic battery pieces is greatly improved, compared with traditional manual typesetting, the typesetting efficiency of the photovoltaic battery pieces is greatly improved, and the typesetting efficiency of the photovoltaic battery pieces is greatly improved. And the production efficiency can be improved by several times or even dozens of times. And the equipment adopts a high-precision mechanical structure and a visual detection system, so that high-precision typesetting of the battery pieces can be realized, and the quality of a photovoltaic module is effectively improved. The modular design enables the maintenance and upgrading of the equipment to be more convenient, and parameters and functions of each module can be flexibly adjusted according to production requirements.

Description

Technical Field

[0001] This utility model relates to the field of typesetting machine technology, specifically to an automatic typesetting machine. Background Technology

[0002] In the current booming photovoltaic industry, photovoltaic modules, as key components for the efficient conversion of solar energy into electricity, require precise and efficient production processes. They need to be arranged in a precise layout within the module to ensure full absorption of light energy and stable output of electricity. However, in current production practices, traditional photovoltaic cell arrangement still heavily relies on manual labor.

[0003] In manual layout, workers must rely on visual observation and manual operation to place the battery strings one by one into predetermined positions. This process not only consumes a lot of manpower and time, resulting in consistently low production efficiency and difficulty in meeting the ever-increasing market demand, but also makes layout errors prone to occur, such as reversing the positive and negative polarity of the battery strings or arranging them in a disordered order. Once these problems occur, they will significantly reduce the performance of the photovoltaic modules. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automatic typesetting machine that solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: an automatic typesetting machine, including a machine body, a conveying mechanism installed on the top of the machine body, mounting blocks fixedly connected to all four sides of the top of the machine body, a battery string mounting module installed between the tops of the four mounting blocks, battery string mounting mechanisms installed on both sides of the battery string mounting module, and a battery string visual positioning mechanism that cooperates with the battery string mounting mechanism installed on both sides of the top of the machine body;

[0006] The battery string mounting module includes two opposing first slide rails, which are fixedly mounted on the tops of two mounting blocks located on one side. Two second slide rails are symmetrically slidably connected between the tops of the two first slide rails. Mounting plates are slidably connected to the upper surfaces of the second slide rails. The battery string mounting mechanism is fixedly mounted on the outer surface of the corresponding mounting plates.

[0007] Preferably, the conveying mechanism includes two belt conveyors symmetrically and fixedly installed on the top of the machine body. A synchronous shaft is fixedly connected between the input shafts of the two belt conveyors. A drive motor is fixedly installed on one side of any one of the belt conveyors. The output shaft of the drive motor is fixedly connected to the input shaft of the corresponding belt conveyor, which facilitates simultaneous driving of the two belt conveyors for synchronous conveying and facilitates synchronous conveying of materials from both sides.

[0008] Preferably, the battery string mounting mechanism includes two brackets symmetrically fixedly mounted on one side of the mounting plate. An electric push rod is fixedly mounted on one side of the bottom of the bracket. A connecting frame is fixedly connected to the bottom of the electric push rod. A vacuum suction cup is fixedly mounted on the bottom of the connecting frame to facilitate the adsorption and pressing of the battery string, thereby facilitating automatic layout.

[0009] Preferably, the battery string visual positioning mechanism includes a vertical rod fixedly connected and installed on the top of the machine body. A mounting sleeve is sleeved on the top of the vertical rod, and a horizontal rod is inserted into the inside of the mounting sleeve. The other end of the horizontal rod is fixedly connected to an incoming material positioning visual camera. Both sides of the mounting sleeve are fixed with bolts. Swing string correction positioning visual cameras are fixedly installed on both sides of the upper surface of the machine body, which facilitates the adjustment of the position of the incoming material positioning visual camera. The incoming material positioning visual camera and the swing string correction positioning camera facilitate the monitoring of the layout position, thereby improving the layout accuracy.

[0010] Preferably, both the second slide rail and the mounting plate are driven by linear motors, which can improve the accuracy of movement.

[0011] Preferably, a housing is fixedly connected to the top of the machine body, and two control operation panels are fixedly connected to one side of the outer surface of the housing in sequence, which facilitates the setting of device parameters and the control of the device.

[0012] This utility model provides an automatic typesetting machine. It has the following beneficial effects:

[0013] This automatic cell layout machine, with its automated design, significantly improves the efficiency of photovoltaic cell layout, increasing production efficiency by several times or even tens of times compared to traditional manual layout. The equipment employs a high-precision mechanical structure and vision inspection system, enabling high-precision cell layout and effectively improving the quality of photovoltaic modules. Its modular design facilitates maintenance and upgrades, allowing for flexible adjustment of the parameters and functions of each module according to production needs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0016] Figure 3 This is a schematic diagram of the battery string mounting mechanism of this utility model.

[0017] In the diagram: 1. Machine body; 2. Conveying mechanism; 21. Belt conveyor; 22. Synchronous shaft; 23. Drive motor; 3. Mounting block; 4. Battery string mounting module; 41. First slide rail; 42. Second slide rail; 43. Mounting plate; 5. Battery string mounting mechanism; 51. Bracket; 52. Electric push rod; 53. Connecting frame; 54. Vacuum suction cup; 6. Battery string vision positioning mechanism; 61. Vertical rod; 62. Mounting sleeve; 63. Horizontal rod; 64. Incoming material positioning vision camera; 65. Swing string correction positioning vision camera; 7. Chassis; 8. Control panel. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] Example:

[0020] like Figures 1 to 3 As shown, an automatic typesetting machine includes a body 1. A conveying mechanism 2 is mounted on the top of the body 1. The conveying mechanism 2 includes two belt conveyors 21 symmetrically fixedly mounted on the top of the body 1. A synchronous shaft 22 is fixedly connected between the input shafts of the two belt conveyors 21. A drive motor 23 is fixedly mounted on one side of either belt conveyor 21, and the output shaft of the drive motor 23 is fixedly connected to the input shaft of the corresponding belt conveyor 21. In use, the rotation of the drive motor 23, through the synchronous shaft 22, can simultaneously drive the two belt conveyors 21 to rotate, facilitating synchronous conveying of both sides of the glass and preventing misalignment.

[0021] Mounting blocks 3 are fixedly connected to the top four sides of the body 1. A battery string mounting module 4 is installed between the tops of the four mounting blocks 3. The battery string mounting module 4 includes two opposing first slide rails 41. The first slide rails 41 are fixedly installed on the tops of the two mounting blocks 3 on one side. Two second slide rails 42 are symmetrically slidably connected between the tops of the two first slide rails 41. Mounting plates 43 are slidably connected to the upper surfaces of the second slide rails 42. The battery string mounting mechanism 5 is fixedly installed on the outer surface of the corresponding mounting plate 43. The second slide rails 42 and the mounting plates 43 are both driven by linear motors. The operation of the corresponding linear motors can drive the corresponding second slide rails 42 and mounting plates 43 to move, which in turn can drive the battery string mounting mechanisms 5 on both sides to move respectively. Battery string arrangement operations can be performed on both sides of the glass at the same time, thereby improving work efficiency.

[0022] Battery string mounting modules 4 are equipped with battery string mounting mechanisms 5 on both sides. Each battery string mounting mechanism 5 includes two brackets 51 symmetrically fixedly mounted on one side of a mounting plate 43. An electric push rod 52 is fixedly mounted on one side of the bottom of each bracket 51. A connecting frame 53 is fixedly connected to the bottom of the electric push rod 52, and a vacuum suction cup 54 is fixedly mounted on the bottom of the connecting frame 53. The operation of the electric push rod 52 can drive the vacuum suction cup 54 to rise and fall, thereby facilitating the adsorption and placement of the battery strings.

[0023] Both sides of the top of the machine body 1 are equipped with battery string visual positioning mechanisms 6, which cooperate with the battery string mounting mechanism 5. The battery string visual positioning mechanism 6 includes a vertical rod 61 fixedly connected to the top of the machine body 1. A mounting sleeve 62 is sleeved on the top of the vertical rod 61. A horizontal rod 63 is inserted into the inside of the mounting sleeve 62. The other end of the horizontal rod 63 is fixedly connected to an incoming material positioning visual camera 64. Both sides of the upper surface of the machine body 1 are fixedly installed with swing string correction positioning visual cameras 65. Both sides of the mounting sleeve 62 are fixed with bolts to facilitate the adjustment of the position of the incoming material positioning visual camera 64. The incoming material positioning visual camera 64 and the swing string correction positioning visual camera 65 facilitate the monitoring of the layout position, thereby improving the layout accuracy.

[0024] A housing 7 is fixedly connected to the top of the main body 1, and two control panels 8 are fixedly connected to one side of the outer surface of the housing 7. The two control panels 8 facilitate the setting of device parameters and the control of the device.

[0025] Working principle: When in use, the drive motor 23 rotates and drives two belt conveyors 21 to rotate simultaneously through the synchronous shaft 22, which facilitates synchronous conveying of both sides of the glass and avoids deviation.

[0026] The operation of the electric push rod 52 can drive the vacuum suction cup 54 to rise and fall, thereby facilitating the adsorption and placement of battery strings. The operation of the corresponding linear motor can drive the corresponding second slide rail 42 and mounting plate 43 to move, which in turn can drive the battery string mounting mechanism 5 on both sides to move. This allows for simultaneous battery string arrangement operations on both sides of the glass, thereby improving work efficiency.

[0027] Both sides of the mounting sleeve 62 are fixed with bolts, which facilitates the adjustment of the position of the incoming material positioning vision camera 64. The incoming material positioning vision camera 64 and the swing correction positioning vision camera 65 facilitate the monitoring of the layout position, thereby improving the layout accuracy.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic typesetting machine, comprising a machine body (1), characterized in that: The top of the body (1) is equipped with a conveying mechanism (2), and mounting blocks (3) are fixedly connected around the top of the body (1). A battery string mounting module (4) is installed between the tops of the four mounting blocks (3). A battery string mounting mechanism (5) is installed on both sides of the battery string mounting module (4). A battery string visual positioning mechanism (6) that cooperates with the battery string mounting mechanism (5) is installed on both sides of the top of the body (1). The battery string mounting module (4) includes two opposing first slide rails (41). The first slide rails (41) are fixedly mounted on the top of two mounting blocks (3) located on one side. Two second slide rails (42) are symmetrically slidably connected between the top of the two first slide rails (41). Mounting plates (43) are slidably connected to the upper surface of the second slide rails (42). The battery string mounting mechanism (5) is fixedly mounted on the outer surface of the corresponding mounting plates (43).

2. The automatic typesetting machine according to claim 1, characterized in that: The conveying mechanism (2) includes two belt conveyors (21) symmetrically fixedly installed on the top of the machine body (1). A synchronous shaft (22) is fixedly connected between the input shafts of the two belt conveyors (21). A drive motor (23) is fixedly installed on one side of any one of the belt conveyors (21). The output shaft of the drive motor (23) is fixedly connected to the input shaft of the corresponding belt conveyor (21).

3. The automatic typesetting machine according to claim 1, characterized in that: The battery string mounting mechanism (5) includes two brackets (51) symmetrically fixedly installed on one side of the mounting plate (43). An electric push rod (52) is fixedly installed on one side of the bottom end of the bracket (51). A connecting frame (53) is fixedly connected to the bottom end of the electric push rod (52). A vacuum suction cup (54) is fixedly installed at the bottom end of the connecting frame (53).

4. The automatic typesetting machine according to claim 1, characterized in that: The battery string visual positioning mechanism (6) includes a vertical rod (61) fixedly connected to the top of the machine body (1), a mounting sleeve (62) is sleeved on the top of the vertical rod (61), a horizontal rod (63) is inserted inside the mounting sleeve (62), and a material positioning visual camera (64) is fixedly connected to the other end of the horizontal rod (63). A swing string correction positioning visual camera (65) is fixedly installed on both sides of the upper surface of the machine body (1).

5. An automatic typesetting machine according to claim 1, characterized in that: The second slide rail (42) and the mounting plate (43) are both driven by a linear motor.

6. An automatic typesetting machine according to claim 1, characterized in that: The top of the body (1) is fixedly connected to a housing (7), and two control operation panels (8) are fixedly connected to one side of the outer surface of the housing (7).

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