Acid vapor treatment device for lead-acid storage battery
By designing multi-stage filtration and neutralization processes, the environmental and safety issues of acid mist treatment in lead-acid batteries have been resolved, achieving efficient acid mist removal and emission.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YINGLIPU TECH GRP CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-05-22
Smart Images

Figure CN224265728U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of battery treatment technology, specifically relating to a lead-acid battery acid vapor treatment device. Background Technology
[0002] Lead-acid batteries have lead dioxide as the positive electrode and spongy lead as the negative electrode. The electrolyte is an aqueous sulfuric acid solution. The separator (membrane) is made of microporous rubber, microporous plastic or other materials depending on the type of lead-acid battery. The battery casing is made of hard rubber, engineering plastics, fiberglass or other materials.
[0003] A known patent application with application number 202420611225.X discloses a high-temperature curing device for lead-acid batteries. The device includes a housing (box one) for supporting the internal structure. The housing one contains two rotating blocks arranged opposite each other. A rotating assembly is used to ensure uniform heating of the battery body during the curing process. This invention uses the rotating assembly to ensure uniform heating of the battery body during curing. A drive motor rotates a shaft, which in turn rotates support plates one, two, and three, sliding the battery body into the grooves of support plates two and three. This rotation of multiple battery bodies drives a water pump to spray water onto the outside of a nozzle, regulating the internal temperature of the battery body and preventing overheating and damage. During the curing process, a large amount of steam is generated, requiring treatment and discharge of the steam inside the housing and the exhaust gases produced by heating.
[0004] However, in implementing the relevant technology, the following problems were found in the above technical solution: Lead-acid batteries will produce acid mist and high acid gas under special circumstances. The equipment does not treat it separately. After simple filtration and emission, it is difficult to meet the environmental protection requirements and it is harmful to the human body.
[0005] Therefore, a lead-acid battery acid vapor treatment device is proposed to solve the above problems. Utility Model Content
[0006] This utility model proposes a lead-acid battery acid vapor treatment device, which solves the problem in related technologies that lead-acid batteries will produce acid mist under special circumstances. The high acid gas produced by the device does not treat it separately. After simple filtration and emission, it is difficult to meet environmental protection requirements and it is harmful to the human body.
[0007] The technical solution of this utility model is as follows: A lead-acid battery acid vapor treatment device includes: a sealed box, a connecting pipe, an air pump and a spray deacidification tank. An air sensor is installed inside the sealed box. A vent is opened inside the sealed box. The vent is connected to the connecting pipe. An electromagnetic valve is installed at the connection between the connecting pipe and the vent. The air pump is fixedly connected inside the sealed box.
[0008] The connecting pipe is fixedly connected to the input end of the air pump, the output end of the air pump is fixedly connected to a conveying pipe, one end of the conveying pipe is fixedly connected to a particle filter, the output end of the particle filter is fixedly equipped with a limestone filter tank, and the output end of the limestone filter tank is equipped with a spray acid removal tank.
[0009] The delivery pipe is interconnected with the particulate filter, limestone filter tank, and spray deacidification tank.
[0010] Preferably, the spray deacidification tank includes a conveying tank, a connecting ring, and an atomizing nozzle. The conveying tank is connected to the limestone filter tank through a conveying pipe. The inner wall of the connecting ring is provided with an atomizing nozzle, which is inserted into the inside of the conveying tank. The output end of the atomizing nozzle is located inside the conveying tank.
[0011] Preferably, the sealed box contains a water tank, the top of which is fitted with a cover plate, and a water pipe is inserted into the water tank. The end of the water pipe is inserted into a connecting ring, and the water pipe is connected to the atomizing nozzle through the connecting ring. A water pump is installed on the outer wall of the water pipe.
[0012] Preferably, the sealed box contains a storage box, the output end of the spray acid removal tank is connected to the inside of the storage box via a delivery pipe, the top of the storage box is connected to an output pipe, and an activated carbon filter is fixedly connected to the outer wall of the sealed box, the activated carbon filter and the output pipe are interconnected.
[0013] Preferably, the sealed box is provided with a partition, and the air sensor is disposed on the inner wall of the partition.
[0014] Preferably, the outer wall of the sealed box is rotatably connected to a sealing door, and the interior of the sealed box is equipped with an electromagnetic lock.
[0015] The working principle and beneficial effects of this utility model are as follows:
[0016] The interconnected pipe and air pump system can quickly activate when lead-acid leaks inside the battery, extracting the acid mist. The system uses a particulate filter and a limestone filter canister to capture and filter particulate matter within the acid mist. After initial acid neutralization in the limestone filter canister, the system then performs thorough acid removal through a spray deacidification canister, reducing the harmfulness of the acid mist. Attached Figure Description
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the rear-view three-dimensional structure proposed in this utility model;
[0020] Figure 3 This is a cross-sectional three-dimensional structural diagram of the present invention;
[0021] Figure 4 This is a cross-sectional structural diagram of the spray deacidification tank proposed in this utility model.
[0022] In the diagram: 1. Sealed box; 2. Sealed door; 3. Connecting pipe; 4. Vent hole; 5. Horizontal partition; 6. Electromagnetic lock; 7. Air sensor; 8. Air pump; 9. Delivery pipe; 10. Particulate filter; 11. Limestone filter tank; 12. Spray acid removal tank; 121. Delivery tank; 122. Connecting ring; 123. Atomizing nozzle; 13. Water pipe; 14. Water tank; 15. Water pump; 16. Cover plate; 17. Output pipe; 18. Activated carbon filter tank; 19. Solenoid valve; 20. Storage box. Detailed Implementation
[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.
[0024] Implementation
[0025] Please see Figure 1 -4. A lead-acid battery acid vapor treatment device, comprising: a sealed box 1, a connecting pipe 3, an air pump 8 and a spray deacidification tank 12. An air sensor 7 is installed inside the sealed box 1. A vent 4 is opened inside the sealed box 1. The vent 4 is connected to the connecting pipe 3. A solenoid valve 19 is installed at the connection between the connecting pipe 3 and the vent 4. The air pump 8 is fixedly connected inside the sealed box 1.
[0026] The connecting pipe 3 is fixedly connected to the input end of the air pump 8, the output end of the air pump 8 is fixedly connected to the conveying pipe 9, one end of the conveying pipe 9 is fixedly connected to the particle filter 10, the output end of the particle filter 10 is fixedly provided with a limestone filter tank 11, and the output end of the limestone filter tank 11 is provided with a spray deacidification tank 12.
[0027] The conveying pipe 9 is interconnected with the particulate filter 10, the limestone filter tank 11, and the spray deacidification tank 12.
[0028] The technical solution provided in this embodiment is as follows: When the battery is inside the sealed box 1 for charging or other operations, the sealed door 2 is first locked by the electromagnetic lock 6. The partition 5 divides the internal space, making the space utilization rate higher. The air sensor 7 continuously monitors the pH value of the internal space of the sealed box 1. When the pH value in a certain compartment drops rapidly, the electromagnetic valve 19 at the rear of the corresponding compartment opens. At the same time, the air pump 8 and water pump 15 start. The air pump 8 opens the air passage through the connecting pipe 3 to open the electromagnetic valve 19 to draw air and output the internal gas to the internal particulate filter 10. At this time, the particulate filter 10 first filters the particulate matter inside the gas to reduce the filtration pressure behind it. Then the gas passes through... The limestone filter tank 11 first removes acid from the gas by using limestone to reduce its acidity. Then, the gas passes through the spray deacidification tank 12. With the activation of the water pump 15, the sodium hydroxide solution in the water tank 14 is transported to the inside of the connecting ring 122. The connecting ring 122 atomizes the solution through the atomizing nozzle 123, so that the gas inside the delivery tank 121 can fully contact the sodium hydroxide solution, reducing its acidity. After further deacidification, the gas and liquid are discharged into the storage tank 20 at the same time. Due to the higher weight of the liquid, it sinks to the bottom, and the gas is discharged through the output pipe 17. Finally, the gas passes through the activated carbon filter tank 18 for final filtration, removing harmful substances before being discharged.
[0029] Furthermore, the spray deacidification tank 12 includes a conveying tank 121, a connecting ring 122, and an atomizing nozzle 123. The conveying tank 121 is connected to the limestone filter tank 11 through a conveying pipe 9. The inner wall of the connecting ring 122 is provided with an atomizing nozzle 123, which is inserted into the inside of the conveying tank 121. The output end of the atomizing nozzle 123 is located inside the conveying tank 121.
[0030] Specifically, by setting up the acid spraying pipe 12, the acid mist can undergo further acid-base neutralization after being deacidified by the limestone filter tank 11.
[0031] Furthermore, a water tank 14 is provided inside the sealed box 1. A cover plate 16 is inserted into the top of the water tank 14. A water pipe 13 is inserted into the inside of the water tank 14. The end of the water pipe 13 is inserted into the inside of the connecting ring 122. The water pipe 13 is connected to the atomizing nozzle 123 through the connecting ring 122. A water pump 15 is provided on the outer wall of the water pipe 13.
[0032] Specifically, through the arrangement of water tank 14 and water pump 15, after water pump 15 is started, the water inside water tank 14 is output to the inside of connecting ring 122 and output through atomizing nozzle 123, which can effectively bring the solution into contact with acid mist.
[0033] Furthermore, a storage tank 20 is provided inside the sealed box 1. The output end of the spray deacidification tank 12 is connected to the inside of the storage tank 20 through the delivery pipe 9. An output pipe 17 is inserted into the top of the storage tank 20. An activated carbon filter tank 18 is fixedly connected to the outer wall of the sealed box 1. The activated carbon filter tank 18 and the output pipe 17 are interconnected.
[0034] Specifically, the storage tank 20 can store the solution that has reacted with the acid mist, and the output pipe 17 is inserted into its top, allowing the gas to be output separately and then filtered through the activated carbon filter canister 18 for final filtration.
[0035] Furthermore, the sealed box 1 is equipped with a partition 5 inside, and the air sensor 7 is installed on the inner wall of the partition 5.
[0036] Specifically, the partition 5 effectively improves the space utilization inside the sealed box 1, allowing more batteries to be stored inside.
[0037] Furthermore, a sealing door 2 is rotatably connected to the outer wall of the sealing box 1, and an electromagnetic lock 6 is installed inside the sealing box 1.
[0038] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A lead-acid battery acid vapor treatment device, comprising: The sealed box (1), connecting pipe (3), air pump (8) and spray deacidification tank (12) are characterized in that an air sensor (7) is provided inside the sealed box (1), a vent (4) is provided inside the sealed box (1), the vent (4) is connected to the connecting pipe (3), a solenoid valve (19) is provided at the connection between the connecting pipe (3) and the vent (4), and the air pump (8) is fixedly connected inside the sealed box (1); The connecting pipe (3) is fixedly connected to the input end of the air pump (8), the output end of the air pump (8) is fixedly connected to the conveying pipe (9), one end of the conveying pipe (9) is fixedly connected to the particle filter (10), the output end of the particle filter (10) is fixedly provided with a limestone filter tank (11), and the output end of the limestone filter tank (11) is provided with a spray deacidification tank (12). The delivery pipe (9) is interconnected with the particulate filter (10), the limestone filter tank (11), and the spray deacidification tank (12).
2. The lead-acid battery acid vapor treatment device according to claim 1, characterized in that: The spray deacid tank (12) includes a conveying tank (121), a connecting ring (122) and an atomizing nozzle (123). The conveying tank (121) is connected to the limestone filter tank (11) through a conveying pipe (9). The inner wall of the connecting ring (122) is provided with an atomizing nozzle (123). The atomizing nozzle (123) is inserted into the inside of the conveying tank (121), and the output end of the atomizing nozzle (123) is located inside the conveying tank (121).
3. The lead-acid battery acid vapor treatment device according to claim 1, characterized in that: The sealed box (1) is equipped with a water tank (14) inside. A cover plate (16) is inserted into the top of the water tank (14). A water pipe (13) is inserted into the water tank (14). The end of the water pipe (13) is inserted into the inside of the connecting ring (122). The water pipe (13) is connected to the atomizing nozzle (123) through the connecting ring (122). A water pump (15) is provided on the outer wall of the water pipe (13).
4. The lead-acid battery acid vapor treatment device according to claim 1, characterized in that: The sealed box (1) is equipped with a storage box (20) inside. The output end of the spray deacidification tank (12) is connected to the inside of the storage box (20) through the delivery pipe (9). The top of the storage box (20) is connected to the output pipe (17). The outer wall of the sealed box (1) is fixedly connected to the activated carbon filter tank (18). The activated carbon filter tank (18) and the output pipe (17) are interconnected.
5. The lead-acid battery acid vapor treatment device according to claim 1, characterized in that: The sealed box (1) is provided with a partition (5) inside, and the air sensor (7) is provided on the inner wall of the partition (5).
6. The lead-acid battery acid vapor treatment device according to claim 1, characterized in that: The outer wall of the sealed box (1) is rotatably connected to a sealing door (2), and an electromagnetic lock (6) is installed inside the sealed box (1).