Rice seedling raising substrate processing rice straw crushing device

By combining the substrate disc and filter disc and designing the conveyor belt, the problems of low filtration efficiency and clogging caused by fixed screens in existing devices are solved, realizing efficient straw crushing and resource recycling.

CN224267473UActive Publication Date: 2026-05-26YONGZHOU SIYUAN AGRI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YONGZHOU SIYUAN AGRI TECH CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The fixed screens in existing rice straw crushing devices result in low filtration efficiency, easy clogging after prolonged use, and inability to complete filtration quickly. Substandard straw remains on the screen surface, hindering rapid filtration.

Method used

The substrate tray adopts a combination structure of substrate tray and filter tray. The bottom roller of the substrate tray is precisely engaged with the fixing rod. The push rod drives the substrate tray to move along the track. The filter tray performs secondary screening of straw. Straw that is not completely crushed is sent to the waste hopper by the conveyor belt and put back into the dumping bucket for secondary crushing.

Benefits of technology

It improves the efficiency and quality of straw crushing, reduces material waste, realizes the efficient recycling of resources, and ensures rapid and thorough filtration.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of straw crushing technology and discloses a rice straw crushing device for processing rice seedling substrate. The device includes a base, with a fixed rod fixedly connected inside the base. A traction motor is fixedly connected to the top of the fixed rod, and a turntable is fixedly connected to the drive end of the traction motor. A limiting block is fixedly connected to the outer wall of the turntable, and a push rod is rotatably connected to the outer wall of the limiting block. A substrate tray is rotatably connected to one end of the push rod, a filter tray is fixedly connected to the top of the substrate tray, and a chuck is rotatably connected to the bottom of the substrate tray. A crushing assembly is fixedly connected to the top of the base. In this utility model, straw is fed into the hopper, the drive motor is started, and the spiral blades rotate at high speed to crush the straw. Then, the traction motor is started, and the turntable drives the limiting block, causing the push rod to push the substrate tray along the track. The top filter tray performs a secondary screening, and qualified straw falls into the substrate tray and is transported to the substrate box.
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Description

Technical Field

[0001] This utility model relates to the field of straw crushing technology, and in particular to a rice straw crushing device for processing rice seedling substrate. Background Technology

[0002] Rice straw crushing equipment is used for processing rice seedling substrate. It is a key piece of equipment that efficiently converts rice straw into raw materials for seedling substrate. It usually consists of a feed inlet, crushing chamber, blade assembly, screen, and discharge outlet. After the straw is fed in through the feed inlet, the high-speed rotating blade assembly cuts and crushes the straw to form fine materials.

[0003] In the processing of rice seedling substrate, existing straw crushing and filtering devices play an important role. For example, some traditional crushing devices typically use high-speed rotating blades to cut the straw. After the straw enters through the feed inlet, it is initially crushed under the strong cutting force of the blades. In terms of filtration, screens are commonly used for screening. When the crushed straw material passes through the screen, fine particles that meet the particle size requirements of the seedling substrate pass through the screen and become usable substrate raw materials.

[0004] Current rice straw crushing and filtering devices have significant shortcomings in their filtration function. Most devices have fixed screens, relying solely on the material's own gravity to pass through the screen holes, resulting in low filtration efficiency. Over time, local blockages can occur, causing a large amount of substandard straw to remain on the screen surface, making it impossible to filter quickly. Therefore, a rice straw crushing device for rice seedling substrate processing is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a rice straw crushing device for processing rice seedling substrate, aiming to improve the problem of the inability to quickly filter the substrate in the existing technology.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A rice straw crushing device for processing rice seedling substrate includes a base, a fixed rod fixedly connected inside the base, a traction motor fixedly connected to the top of the fixed rod, a turntable fixedly connected to the drive end of the traction motor, a limiting block fixedly connected to the outer wall of the turntable, a push rod rotatably connected to the outer wall of the limiting block, a substrate disc rotatably connected to one end of the push rod, a filter disc fixedly connected to the top of the substrate disc, a chuck rotatably connected to the bottom of the substrate disc, and a crushing component fixedly connected to the top of the base.

[0008] As a further description of the above technical solution:

[0009] The crushing assembly includes a drive motor, a drive wheel is fixedly connected to the drive end of the drive motor, a driven wheel is rotatably connected inside the base, a belt is coupled to the outside of the drive wheel and the driven wheel, a bucket is fixedly connected to the top of the base, and spiral blades are fixedly connected to the outer walls of both the driven wheel and the drive wheel.

[0010] As a further description of the above technical solution:

[0011] A second drive motor is fixedly connected to the top of the base. A second drive wheel is fixedly connected to the drive end of the second drive motor. A second driven wheel is fixedly connected to the top of the base. A conveyor belt is externally coupled to the second drive wheel and the second driven wheel. Multiple conveyor buckets are fixedly connected to the outside of the conveyor belt.

[0012] As a further description of the above technical solution:

[0013] A waste hopper is fixedly connected to the top of the base, and a conveying pipe is fixedly connected to the bottom of the waste hopper;

[0014] As a further description of the above technical solution:

[0015] The outer wall of the conveying pipe contacts the top of the bucket, and one end of the spiral cutter is rotatably connected to the inside of the base;

[0016] As a further description of the above technical solution:

[0017] The outer wall of the chuck is slidably connected to the outer wall of the fixed rod, and the top of the base is slidably connected to the substrate box;

[0018] As a further description of the above technical solution:

[0019] The outer wall of the second drive wheel is rotatably connected to the top of the base, and the outer wall of the transfer bucket is in contact with the outer wall of the waste bucket;

[0020] As a further description of the above technical solution:

[0021] The bottom of the drive motor is fixedly connected to the top of the base, and the bottom of the filter disc is in contact with the outer wall of the transmission hopper.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the worker puts rice straw into the bucket, starts the drive motor, and the drive wheel drives the driven wheel to rotate through the belt. The drive wheel and the driven wheel drive the spiral blade to rotate at high speed, crushing the straw and dropping it into the filter disc. Then, the traction motor is started, driving the turntable to drive the limiting block, converting the circular motion into linear motion to push the push rod, which drives the substrate disc connected to the push rod to move along the track. The bottom locking wheel of the substrate disc is precisely engaged with the fixing rod. The top filter disc performs a second screening of the straw. The finely crushed and qualified straw falls through the holes into the substrate disc and is transported to the substrate box as it moves.

[0024] 2. In this utility model, the incompletely crushed bellflower stems fall into the conveyor hopper on the conveyor belt under the action of the back and forth movement of the substrate disc. The second drive motor is started, and through the transmission belt, the second drive wheel drives the second driven wheel to rotate, so that the conveyor hopper transports the bellflower stems to the end and tilts to unload them into the waste hopper. The waste hopper, with the conveying pipe connected to the bottom, transports the bellflower stems back to the top of the inverted bucket. These incompletely crushed bellflower stems are put back into the inverted bucket and crushed a second time by the spiral blade. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a rice straw crushing device for processing rice seedling substrate according to the present invention;

[0026] Figure 2 This is a schematic diagram of the inverted bucket of a rice straw crushing device for processing rice seedling substrate proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the waste hopper of a rice straw crushing device for processing rice seedling substrate proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the conveyor bucket of a rice straw crushing device for processing rice seedling substrate proposed in this utility model.

[0029] Legend:

[0030] 1. Base; 2. Fixing rod; 3. Traction motor; 4. Turntable; 5. Limiting block; 6. Push rod; 7. Substrate tray; 8. Filter tray; 9. Drive motor one; 10. Drive wheel one; 11. Belt; 12. Driven wheel one; 13. Bucket; 14. Spiral cutter; 15. Drive motor two; 16. Drive wheel two; 17. Conveyor belt; 18. Conveyor bucket; 19. Driven wheel two; 20. Waste hopper; 21. Conveying pipe; 22. Substrate box; 23. Picking wheel. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 3 This utility model provides an embodiment of a rice straw crushing device for processing rice seedling substrate. It includes a base 1, with a fixed rod 2 fixedly connected inside the base 1. A traction motor 3 is fixedly connected to the top of the fixed rod 2, and a turntable 4 is fixedly connected to the drive end of the traction motor 3. The drive end of the traction motor 3 drives the turntable 4 to rotate at a uniform speed. A limiting block 5 is fixedly connected to the outer wall of the turntable 4. As the turntable 4 rotates, the limiting block 5 also performs circular motion. A push rod 6 is rotatably connected to the outer wall of the limiting block 5, cleverly converting the circular motion into the linear motion of the push rod 6. A substrate tray 7 is rotatably connected to one end of the push rod 6. A filter tray 8 is fixedly connected to the top of the substrate tray 7, and the bottom of the filter tray 8 contacts the outer wall of the transmission hopper 18. A retaining wheel 23 is rotatably connected to the bottom of the substrate tray 7, and the outer wall of the retaining wheel 23 is slidably connected to the outer wall of the fixed rod 2, precisely engaging with the outer wall of the fixed rod 2, allowing the substrate tray 7 to move along the fixed rod 2. Rod 2 slides smoothly. A crushing component is fixedly connected to the top of base 1. The crushing component includes a drive motor 9. The bottom of drive motor 9 is fixedly connected to the top of base 1. A drive wheel 10 is fixedly connected to the drive end of drive motor 9. A driven wheel 12 is rotatably connected inside base 1. A belt 11 is coupled to the outside of drive wheel 10 and driven wheel 12. A bucket 13 is fixedly connected to the top of base 1. Spiral blades 14 are fixedly connected to the outer walls of driven wheel 12 and drive wheel 10. One end of spiral blade 14 is rotatably connected to the inside of base 1. A substrate box 22 is slidably connected to the top of base 1. Rice straw is put into bucket 13. Spiral blades 14 on the outer walls of drive wheel 10 and driven wheel 12 rotate at high speed under the drive of the two wheels, crushing the straw. As substrate disc 7 moves, the qualified straw fragments are finally transported to substrate box 22 slidably connected to the top of base 1, completing the entire crushing process.

[0033] Reference Figure 3 and Figure 4A second drive motor 15 is fixedly connected to the top of the base 1. A second drive wheel 16 is fixedly connected to the drive end of the second drive motor 15. The outer wall of the second drive wheel 16 is rotatably connected to the top of the base 1. A second driven wheel 19 is fixedly connected to the top of the base 1. A conveyor belt 17 is externally coupled to the second drive wheel 16 and the second driven wheel 19. Multiple conveyor buckets 18 are fixedly connected to the outside of the conveyor belt 17. The multiple conveyor buckets 18 are evenly spaced and move synchronously with the operation of the conveyor belt 17. The outer wall of the conveyor bucket 18 contacts the outer wall of the waste hopper 20. When the conveyor bucket 18... When the device carrying the partially crushed bellflower root reaches the end of the equipment, its outer wall will precisely contact the outer wall of the waste hopper 20. With the help of the ingenious tilt angle design, the bellflower root is smoothly poured into the waste hopper 20. The waste hopper 20 is fixedly connected to the top of the base 1, and the conveying pipe 21 is fixedly connected to the bottom of the waste hopper 20. The outer wall of the conveying pipe 21 contacts the top of the bucket 13. The conveying pipe 21 extends downward at an incline, and its outer wall precisely connects with the top of the bucket 13, forming a smooth material transmission channel, so that the partially crushed bellflower root is put back into the bucket 13.

[0034] Working principle: The worker puts rice straw into the bucket 13 and starts the drive motor 9. The drive motor 9 drives the drive wheel 10 to rotate. The drive wheel 10 drives the driven wheel 12 to rotate via the belt 11. On one side of both the drive wheel 10 and the driven wheel 12, the spiral blades 14 are firmly fixed. When the two wheels rotate, the spiral blades 14 rotate at high speed, shredding the rice straw. Under the combined action of centrifugal force and gravity generated by the rotation, the shredded straw fragments fall precisely into the filter disc 8 below. The traction motor 3 is started, driving the turntable 4 to rotate. The surface of the turntable 4 has a limiting block 5, which is locked at the top of the push rod 6. As the turntable 4 continues to rotate, the limiting block 5... The system revolves around a central point, converting circular motion into linear motion. This continuously propels push rod 6 in reciprocating linear motion. Push rod 6 is connected to substrate tray 7, causing substrate tray 7 to move along a fixed track. The bottom of substrate tray 7 is fitted with a locking wheel 23, which has a specific groove on its outside. This allows it to precisely engage with the fixed rod 2 on the ground, ensuring the stability and accuracy of substrate tray 7 during movement. The top of substrate tray 7 is fixed with a filter tray 8, which has fine and uniform holes. After secondary screening, the finely crushed and qualified straw passes through the holes of filter tray 8 and falls into substrate tray 7. As substrate tray 7 moves, it is eventually transported into substrate box 22, completing the entire process of crushing and transporting rice straw.

[0035] Incompletely crushed straw falls into the conveyor hopper 18 through a back-and-forth motion. The drive motor 15 is activated, driving the drive wheel 16 to rotate. The drive wheel 16, via the conveyor belt 17, drives the driven wheel 19 to rotate. Multiple conveyor hoppers 18 are fixed to the surface of the conveyor belt 17. As the conveyor belt 17 continues to operate, these evenly distributed hoppers sequentially transport the loaded incompletely crushed straw to designated positions. When a hopper 18 reaches its end, its tilted body allows the straw to slide down and precisely fall into the waste hopper 20 below. The bottom of the waste hopper 20 is connected to a conveyor pipe 21. One end of the conveyor pipe 21 is firmly fixed to the bottom of the waste hopper 20, while the other end extends above the tilting hopper 13. The incompletely crushed straw is then re-input into the tilting hopper 13, allowing for secondary utilization. This not only improves the efficiency and quality of straw crushing but also minimizes material waste, achieving efficient resource recycling.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rice straw crushing device for processing rice seedling substrate, comprising a base (1), characterized in that: A fixing rod (2) is fixedly connected inside the base (1). A traction motor (3) is fixedly connected to the top of the fixing rod (2). A turntable (4) is fixedly connected to the drive end of the traction motor (3). A limiting block (5) is fixedly connected to the outer wall of the turntable (4). A push rod (6) is rotatably connected to the outer wall of the limiting block (5). A substrate disc (7) is rotatably connected to one end of the push rod (6). A filter disc (8) is fixedly connected to the top of the substrate disc (7). A chuck (23) is rotatably connected to the bottom of the substrate disc (7). A crushing component is fixedly connected to the top of the base (1).

2. The rice straw crushing device for processing rice seedling substrate according to claim 1, characterized in that: The crushing assembly includes a drive motor (9), the drive end of which is fixedly connected to a drive wheel (10), the base (1) is rotatably connected to a driven wheel (12), the drive wheel (10) and the driven wheel (12) are coupled to each other by a belt (11), the top of the base (1) is fixedly connected to a bucket (13), and the outer walls of the driven wheel (12) and the drive wheel (10) are both fixedly connected to spiral blades (14).

3. The rice straw crushing device for processing rice seedling substrate according to claim 2, characterized in that: A second drive motor (15) is fixedly connected to the top of the base (1), a second drive wheel (16) is fixedly connected to the drive end of the second drive motor (15), a second driven wheel (19) is fixedly connected to the top of the base (1), a conveyor belt (17) is externally coupled to the second drive wheel (16) and the second driven wheel (19), and a plurality of conveyor buckets (18) are fixedly connected to the outside of the conveyor belt (17).

4. The rice straw crushing device for processing rice seedling substrate according to claim 3, characterized in that: The top of the base (1) is fixedly connected to a waste hopper (20), and the bottom of the waste hopper (20) is fixedly connected to a conveying pipe (21).

5. The rice straw crushing device for processing rice seedling substrate according to claim 4, characterized in that: The outer wall of the conveying pipe (21) is in contact with the top of the bucket (13), and one end of the spiral blade (14) is rotatably connected to the inside of the base (1).

6. The rice straw crushing device for processing rice seedling substrate according to claim 1, characterized in that: The outer wall of the chuck (23) is slidably connected to the outer wall of the fixed rod (2), and the top of the base (1) is slidably connected to the substrate box (22).

7. The rice straw crushing device for processing rice seedling substrate according to claim 4, characterized in that: The outer wall of the drive wheel (16) is rotatably connected to the top of the base (1), and the outer wall of the transfer bucket (18) is in contact with the outer wall of the waste bucket (20).

8. The rice straw crushing device for processing rice seedling substrate according to claim 3, characterized in that: The bottom of the drive motor (9) is fixedly connected to the top of the base (1), and the bottom of the filter disc (8) is in contact with the outer wall of the transmission bucket (18).