An extraction grid plate

By designing a grid plate that includes an extraction mechanism and a fixing mechanism, the problems of incomplete separation of dispersed phases and excessively fast slippage of the grid plate were solved, achieving efficient two-phase separation and stable installation, reducing operating costs and improving production efficiency.

CN224270315UActive Publication Date: 2026-05-26JINCHUAN GROUP NICKEL COBALT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINCHUAN GROUP NICKEL COBALT CO LTD
Filing Date
2025-05-27
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing grating plates are prone to slippage when the dispersed phase separation is incomplete or the flow rate is too high, resulting in poor product quality, high operating costs, and poor liquid clarification.

Method used

A grid plate including an extraction mechanism and a fixing mechanism is designed. The extraction mechanism includes an extraction clarification tank and a grid plate. The grid plate is provided with an organic phase flow channel and an aqueous phase flow channel. The fixing mechanism fixes and adjusts the position of the grid plate through components such as a limiting push plate, an adjusting push plate and an elastic connecting plate to ensure its stability in the extraction clarification tank.

Benefits of technology

It improves droplet coalescence, achieves effective separation of two phases, reduces operating costs and labor intensity, and enhances production efficiency and liquid clarification.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224270315U_ABST
    Figure CN224270315U_ABST
Patent Text Reader

Abstract

This utility model discloses an extraction grating plate, comprising: an extraction mechanism and a fixing mechanism; the extraction mechanism includes an extraction clarification tank and a grating plate, the grating plate being installed inside the extraction clarification tank, the grating plate having an organic phase flow channel inside, and the bottom of the grating plate forming an aqueous phase flow channel with the bottom of the extraction clarification tank; the fixing mechanism includes a fixing plate, a limiting push plate for installing and fixing the position of the grating plate, and an adjusting push plate for adjusting the position of the limiting push plate. By setting the fixing mechanism, this utility model not only allows the limiting push plate to fix the position of the grating plate when it is installed in the extraction clarification tank, ensuring the grating plate's firmness within the extraction clarification tank, but also allows adjustment of the force with which the limiting push plate presses against the installation slot by adjusting the position of the adjusting push plate in the limiting slide groove, thus ensuring the stability of the grating plate in the extraction clarification tank and preventing liquid clarification issues during the extraction process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of grating technology, and in particular to an extraction grating. Background Technology

[0002] Extraction gratings are screening devices commonly used to separate materials and liquids. They are typically made of metal or plastic and feature a special structural design that provides strength and corrosion resistance. Their main characteristic is the presence of numerous irregular holes or grooves in their plate-like structure for filtering and separating materials. As an important industrial equipment component, extraction gratings achieve efficient liquid and solid separation through their unique structural design and working principle. They are widely used in the chemical, pharmaceutical, and food industries, offering advantages such as simple operation, reusability, and wide applicability.

[0003] Existing grating plates are typically semi-circular or double-layer staggered gratings. However, both semi-circular and double-layer staggered gratings suffer from incomplete dispersion of the dispersed phase, resulting in poor product quality, increased production and operating costs, and high oil removal pressure. Furthermore, when installing the grating plate into the extraction clarification tank, it is usually fixed in place using support frames. However, at high flow rates, excessive flow can exert a significant impact on the grating plate, potentially causing it to slide within the extraction clarification tank. This results in uneven liquid distribution on the grating plate, affecting the clarification effect during the extraction process.

[0004] Therefore, how to design a grating that can ensure the stability of the grating within the extraction chamber is a technical problem that engineers need to solve. Utility Model Content

[0005] The purpose of this invention is to provide an extraction grid plate that solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an extraction grid plate, characterized in that it comprises:

[0007] Extraction mechanism and stationary mechanism;

[0008] The extraction mechanism includes an extraction clarification chamber and a grid plate. The grid plate is installed inside the extraction clarification chamber and has an organic phase flow channel inside. The bottom of the grid plate and the bottom of the extraction clarification chamber form an aqueous phase flow channel.

[0009] The fixing mechanism includes a fixing plate, a limiting push plate for installing and fixing the position of the grating plate, and an adjusting push plate for adjusting the position of the limiting push plate.

[0010] Preferably, a connecting block is provided on the top of the fixing plate, a connecting frame is rotatably sleeved inside the connecting block, an adjusting slide is provided at the bottom of the connecting frame, and a limit push plate is provided at one end of the adjusting slide.

[0011] Preferably, the other end of the adjusting slide plate is provided with an elastic connecting plate, one end of the elastic connecting plate is provided with an adjusting push plate, the fixed plate is provided with a limiting slide groove, and the adjusting push plate is slidably sleeved inside the limiting slide groove.

[0012] Preferably, the bottom of the fixing plate is provided with an elastic pressure plate, and one end of the elastic pressure plate is provided with a positioning pressure plate. The bottom of the positioning pressure plate is provided with a limit block, and the inside of the adjusting push plate is provided with a limit groove that matches the shape of the limit block.

[0013] Preferably, the limiting card block is fixed inside the limiting card slot, one end of the positioning pressure plate is provided with a toggle plate, and one end of the adjusting push plate is provided with a push plate.

[0014] Preferably, the bottom of the fixing plate is provided with a connecting block, and the inside of the grid plate is provided with a connecting groove that matches the shape of the connecting block, and the connecting block is slidably sleeved inside the connecting groove.

[0015] Preferably, the top of the limiting push plate is provided with a plurality of anti-slip protrusions, the anti-slip protrusions are made of rubber and are distributed in a linear array on the top of the limiting push plate.

[0016] Preferably, the extraction clarification tank is provided with a water inlet pipe and an installation slot, and the grid plate is slidably sleeved inside the installation slot.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] In this example, by setting up a grid plate, the two phases of extraction are fully mixed in the mixing chamber and then enter the extraction clarification box. The extraction clarification box, together with the grid plate, can effectively enhance the effect of droplet coalescence and achieve effective separation of the two phases. At the same time, the grid plate occupies little space and can effectively block the dispersed phase from entering the aqueous phase until the dispersed phase is thick enough to enter the dispersion absorption channel. This device can reduce the labor intensity of employees, operating costs and oil removal pressure, improve production efficiency, and increase the economic benefits of enterprises.

[0019] In this example, by setting up a fixing mechanism, not only can the position of the grating be fixed, but the fixing force can also be adjusted according to the fixing needs. On the one hand, when the grating is installed into the extraction and clarification tank, the position of the grating can be fixed by the limiting push plate, ensuring the grating's firmness in the extraction and clarification tank. On the other hand, by adjusting the position of the adjusting push plate in the limiting slide groove, the force of the limiting push plate pressing the installation slot can be adjusted to ensure the stability of the grating in the extraction and clarification tank, thus avoiding liquid clarification effect during the grating extraction process. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 yes Figure 1 Cross-sectional view of the three-dimensional structure;

[0022] Figure 3 yes Figure 2 Enlarged structural diagram at point A in the middle;

[0023] Figure 4 This is a schematic diagram of the overall structure of the grating plate and fixing mechanism of this utility model;

[0024] Figure 5 This is a schematic diagram of the overall structure of the fixing mechanism of this utility model;

[0025] Figure 6 yes Figure 5 Cross-sectional view of the three-dimensional structure;

[0026] Figure 7 This is a schematic diagram of the two-phase separation of this utility model;

[0027] Figure 8 This is a cross-sectional view of the extraction clarification tank and grating plate of this utility model.

[0028] As indicated by the labels in the diagram: 1. Extraction mechanism; 101. Extraction clarification tank; 102. Grating plate; 103. Organic phase flow channel; 104. Aqueous phase flow channel; 105. Inlet pipe; 106. Mounting slot; 107. Connecting slot; 2. Fixing mechanism; 201. Fixing plate; 202. Connecting block; 203. Connecting frame; 204. Adjusting slide plate; 205. Limiting push plate; 206. Anti-slip protrusion; 207. Elastic connecting plate; 208. Adjusting push plate; 209. Pushing plate; 210. Limiting slide groove; 211. Elastic pressure plate; 212. Positioning pressure plate; 213. Limiting block; 214. Limiting slot; 215. Actuating arc plate; 216. Connecting block. Detailed Implementation

[0029] The technical solutions of the embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0030] refer to Figures 1 to 8 An extraction grid plate, comprising:

[0031] Extraction mechanism 1 and fixing mechanism 2;

[0032] The extraction mechanism 1 includes an extraction clarification chamber 101 and a grid plate 102. The grid plate 102 is installed inside the extraction clarification chamber 101. An organic phase flow channel 103 is provided inside the grid plate 102. The bottom of the grid plate 102 and the bottom of the extraction clarification chamber 101 form an aqueous phase flow channel 104.

[0033] The fixing mechanism 2 includes a fixing plate 201, a limiting push plate 205 for installing and fixing the position of the grid plate 102, and an adjusting push plate 208 for adjusting the position of the limiting push plate 205.

[0034] Specifically, a connecting block 202 is provided on the top of the fixed plate 201, a connecting frame 203 is rotatably sleeved inside the connecting block 202, an adjusting slide plate 204 is provided at the bottom of the connecting frame 203, and a limit push plate 205 is provided at one end of the adjusting slide plate 204.

[0035] Specifically, the other end of the adjusting slide plate 204 is provided with an elastic connecting plate 207, one end of the elastic connecting plate 207 is provided with an adjusting push plate 208, the fixed plate 201 is provided with a limiting slide groove 210, and the adjusting push plate 208 is slidably sleeved inside the limiting slide groove 210.

[0036] Specifically, the bottom of the fixed plate 201 is provided with an elastic pressure plate 211, and one end of the elastic pressure plate 211 is provided with a positioning pressure plate 212. The bottom of the positioning pressure plate 212 is provided with a limiting block 213, and the inside of the adjusting push plate 208 is provided with a limiting groove 214 that matches the shape of the limiting block 213.

[0037] Specifically, the limiting block 213 is fixed inside the limiting slot 214, one end of the positioning pressure plate 212 is provided with a toggle plate 215, and one end of the adjusting push plate 208 is provided with a push plate 209.

[0038] Specifically, the bottom of the fixing plate 201 is provided with a connecting block 216, and the inside of the grid plate 102 is provided with a connecting groove 107 that matches the shape of the connecting block 216. The connecting block 216 is slidably sleeved inside the connecting groove 107.

[0039] Specifically, the top of the limiting push plate 205 is provided with a plurality of anti-slip protrusions 206, which are made of rubber and are distributed in a linear array on the top of the limiting push plate 205.

[0040] Specifically, the extraction clarification tank 101 is provided with a water inlet pipe 105 and an installation slot 106, and the grid plate 102 is slidably sleeved inside the installation slot 106.

[0041] Example 1

[0042] In this embodiment, to solve the problem of incomplete phase separation in the grid plate 102, the technical solution of this embodiment is as follows, for reference. Figures 1 to 8 The grating plate 102 is made of hollow PE board, which is lightweight and easy to install. The organic phase flow channel 103 and aqueous phase flow channel 104 inside the grating plate 102 are S-shaped to enhance the droplet coalescence effect. The organic phase flow channel 103 inside the grating plate 102 is a multi-channel flow channel to facilitate organic clarification. The grating plates 102 are installed inside the extraction clarification tank 101 and are arranged in a linear array. Each extraction clarification tank 101 has three stages of grating plates 102. The distances between the first to third stage grating plates 102 and the bottom of the extraction clarification tank 101 are 300mm, 450mm, and 600mm, respectively. The dispersed phase enters through the S-shaped channel of the grid plate 102, the aqueous phase enters from the bottom and flows backward through the aqueous phase channel 104, and the oil phase flows backward through the organic phase channel 103. The extraction clarification tank 101, together with the grid plate 102, can effectively enhance the effect of droplet coalescence and achieve effective separation of the two phases. At the same time, the grid plate 102 occupies little space and can effectively block the dispersed phase from entering the aqueous phase until the dispersed phase is thick enough to enter the dispersion absorption channel. This device can reduce the labor intensity of employees, operating costs and oil removal pressure, is simple to install and disassemble, requires no maintenance, and improves production efficiency.

[0043] Example 2

[0044] In this embodiment, to address the problem that when the grid plate 102 faces a relatively fast flow rate, the large impact force causes the grid plate 102 to slide within the extraction clarification tank 101, resulting in uneven liquid distribution on the grid plate 102 and affecting the clarification effect during the extraction process, the technical solution of this embodiment is as follows (refer to...). Figures 1 to 8The connecting block 202 is rotatably connected to the connecting frame 203. The limiting push plate 205 is made of sheet metal. Anti-slip protrusions 206 are set on the top of the limiting push plate 205 and are distributed in a linear array. The elastic connecting plate 207 has an arc-shaped curved surface structure. The adjusting push plate 208 is made of sheet metal. The shape of the adjusting push plate 208 is adapted to the shape of the limiting slide groove 210. The adjusting push plate 208 is slidably sleeved inside the limiting slide groove 210. By pushing the adjusting push plate 208, the adjusting push plate 208 slides directionally within the limiting slide groove 210. Driven by the elastic connecting plate 207, The limiting push plate 205 rotates around the connecting block 202, causing the top of the limiting push plate 205 to contact the inner wall of the mounting slot 106, thereby squeezing and positioning the grid plate 102. This ensures the grid plate 102 is firmly in the extraction clarification tank 101. Then, by adjusting the position of the adjusting push plate 208 in the limiting slide groove 210, the force of the limiting push plate 205 squeezing the mounting slot 106 is adjusted to ensure the stability of the grid plate 102 in the extraction clarification tank 101, thus avoiding liquid clarification during the extraction process of the grid plate 102.

[0045] As a further limitation of this technical solution, the elastic pressure plate 211 has an arc-shaped elastic curved surface structure. The elastic pressure plate 211 and the positioning pressure plate 212 are an integral structure. The shape of the limiting block 213 is adapted to the shape of the limiting slot 214. Under the action of the elastic pressure plate 211, the positioning pressure plate 212 contacts the top of the adjusting push plate 208, and at the same time, the limiting block 213 is fixedly sleeved in the limiting slot 214, thereby limiting the position of the adjusting push plate 208 and ensuring the stability of the grid plate 102 in the extraction clarification tank 101. The actuating arc plate 215 has an arc-shaped curved surface structure. The actuating arc plate 215 and the positioning pressure plate 212 are an integral structure. When it is necessary to adjust the position of the adjusting push plate 208 in the limiting slide groove 210, the position of the actuating arc plate 215 can be adjusted to separate the limiting block 213 from the limiting slot 214, thereby adjusting the position of the adjusting push plate 208.

[0046] It should be noted that the shape of the fastening block 216 is adapted to the shape of the fastening slot 107. By sliding the fastening block 216 into the fastening slot 107, it is easy to install the fixing mechanism 2 onto the outside of the grating plate 102.

[0047] Based on the above embodiments, it can be concluded that when using the grating plate 102 for extraction, by sliding the connecting block 216 into the connecting groove 107, it is convenient to install the fixing mechanism 2 onto the outside of the grating plate 102. Then, the grating plate 102 is installed into the mounting groove 106 provided in the extraction clarification tank 101. Then, by pushing the adjusting push plate 208, the adjusting push plate 208 slides directionally within the limiting slide groove 210. Under the drive of the elastic connecting plate 207, the limiting push plate 205 rotates around the connecting block 202, so that the top of the limiting push plate 205 contacts the inner wall of the mounting groove 106, thereby squeezing and positioning the grating plate 102, which can ensure the firmness of the grating plate 102 in the extraction clarification tank 101. Then, by adjusting... The position of the pusher plate 208 within the limiting slide groove 210 is adjusted to control the force of the limiting pusher plate 205 pressing the mounting slot 106, ensuring the stability of the grid plate 102 in the extraction clarification tank 101. This avoids liquid clarification during the extraction process of the grid plate 102. After the two phases are fully mixed in the mixing chamber, they enter the extraction clarification tank 101 through the water inlet pipe 105. The extraction clarification tank 101, in conjunction with the grid plate 102, can effectively enhance the effect of droplet coalescence and achieve effective separation of the two phases. At the same time, the grid plate 102 occupies little space and can effectively block the dispersed phase from entering the aqueous phase until the dispersed phase is thick enough to enter the dispersion absorption channel. This device can reduce the labor intensity of employees, operating costs, and oil removal pressure, and improve production efficiency.

Claims

1. An extraction grid plate, characterized in that, include: Extraction mechanism (1) and fixing mechanism (2); The extraction mechanism (1) includes an extraction clarification chamber (101) and a grid plate (102). The grid plate (102) is installed inside the extraction clarification chamber (101). An organic phase flow channel (103) is provided inside the grid plate (102). The bottom of the grid plate (102) and the bottom of the extraction clarification chamber (101) form an aqueous phase flow channel (104). The fixing mechanism (2) includes a fixing plate (201), a limiting push plate (205) for installing and fixing the position of the grid plate (102), and an adjusting push plate (208) for adjusting the position of the limiting push plate (205).

2. The extraction grid plate according to claim 1, characterized in that, The top of the fixed plate (201) is provided with a connecting block (202), and a connecting frame (203) is rotatably sleeved inside the connecting block (202). The bottom of the connecting frame (203) is provided with an adjusting slide plate (204), and one end of the adjusting slide plate (204) is provided with a limit push plate (205).

3. The extraction grid plate according to claim 2, characterized in that, The other end of the adjusting slide plate (204) is provided with an elastic connecting plate (207), and one end of the elastic connecting plate (207) is provided with an adjusting push plate (208). The fixed plate (201) is provided with a limiting slide groove (210), and the adjusting push plate (208) is slidably sleeved inside the limiting slide groove (210).

4. The extraction grid plate according to claim 3, characterized in that, The bottom of the fixed plate (201) is provided with an elastic pressure plate (211), one end of the elastic pressure plate (211) is provided with a positioning pressure plate (212), the bottom of the positioning pressure plate (212) is provided with a limit block (213), and the inside of the adjusting push plate (208) is provided with a limit groove (214) that matches the shape of the limit block (213).

5. The extraction grid plate according to claim 4, characterized in that, The limiting card block (213) is fixed inside the limiting card slot (214), and one end of the positioning pressure plate (212) is provided with a toggle plate (215), and one end of the adjusting push plate (208) is provided with a push plate (209).

6. The extraction grid plate according to claim 1, characterized in that, The bottom of the fixing plate (201) is provided with a connecting block (216), and the inside of the grid plate (102) is provided with a connecting groove (107) that matches the shape of the connecting block (216). The connecting block (216) is slidably sleeved inside the connecting groove (107).

7. The extraction grid plate according to claim 2, characterized in that, The top of the limiting push plate (205) is provided with a number of anti-slip protrusions (206), which are made of rubber and are distributed in a linear array on the top of the limiting push plate (205).

8. The extraction grid plate according to claim 1, characterized in that, The extraction clarification tank (101) is provided with an inlet pipe (105) and an installation slot (106) inside the extraction clarification tank (101). The grid plate (102) is slidably sleeved inside the installation slot (106).