High-speed shearing and stirring device for emulsified asphalt production

Abstract

The utility model belongs to the technical field of asphalt production, and particularly relates to a high-speed shearing and stirring device for emulsified asphalt production, which comprises a mounting base, an electric push rod is mounted on the inner surface wall of the mounting base; the output end of the electric push rod is fixedly connected with an auxiliary frame; the bottom of the auxiliary frame is fixedly connected with a connecting rod; the bottom of the connecting rod is fixedly connected with a sealing cover; the inner surface wall of the sealing cover is fixedly connected with a damping rod; the outer surface wall of the damping rod is slidably connected with a sealing ring. The sealing ring is fixedly connected with a reset spring through a sealing cover. The top of the sealing ring penetrates through the sealing cover and is fixedly connected with a trigger rod; the top of the sealing cover is fixedly connected with a trigger frame; a push switch is mounted at the bottom of the trigger frame; in the working process, the sealing cover and the sealing ring are arranged, then the device is matched with the damping rod and the reset spring, the effect of improving the sealing performance of the device in the stirring process can be achieved, and meanwhile the triggering structure is arranged, so that the sealing ring has better attachment performance.

Description

Technical Field

[0001] This utility model belongs to the field of asphalt production technology, specifically a high-speed shear mixing device for emulsified asphalt production. Background Technology

[0002] Emulsified asphalt is a water-in-oil emulsion material formed by dispersing viscous asphalt, petroleum asphalt, or coal tar pitch into tiny particles through thermal melting and mechanical action, and stably suspending them in an aqueous solution containing an emulsifier.

[0003] In existing technology, CN217795625U describes a mixing-type shearing device for modified asphalt, comprising a shearing assembly, a heating jacket, and an asphalt placement container. The shearing assembly includes a support plate, a telescopic rod, a lifting device, a drive motor, and a shear head. The lifting device is connected to the support plate. One end of the support plate is connected to the telescopic rod, and the other end is connected to the drive motor via a connecting plate. The output end of the drive motor is connected to the shear head. The asphalt placement container is placed inside the heating jacket and below the shear head. By setting the telescopic rod and the lifting device, the height of the shear head can be adjusted as needed, thereby achieving the mixing of different amounts of asphalt and producing a sufficient quantity of asphalt in a single operation. This avoids data instability caused by repeated small-scale trials and reduces the impact of repeated experimental operations on asphalt quality, improving work efficiency and data accuracy.

[0004] Existing high-speed shear mixing devices for emulsified asphalt production cause the asphalt to shake during operation. When the shaking is too violent, the asphalt will splash. Therefore, a high-speed shear mixing device for emulsified asphalt production is proposed to address the above problem. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a high-speed shear mixing device for emulsified asphalt production.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A high-speed shearing and mixing device for emulsified asphalt production, comprising a mounting base; an electric push rod installed on the inner wall of the mounting base; an auxiliary frame fixedly connected to the output end of the electric push rod; a connecting rod fixedly connected to the bottom of the auxiliary frame; a sealing cover fixedly connected to the bottom of the connecting rod; a damping rod fixedly connected to the inner wall of the sealing cover; a sealing ring slidably connected to the outer wall of the damping rod; a return spring fixedly connected to the sealing ring through the sealing cover; a trigger rod fixedly connected to the top of the sealing ring through the sealing cover; a trigger frame fixedly connected to the top of the sealing cover; a push switch installed at the bottom of the trigger frame; and the push switch electrically connected to the electric push rod.

[0007] Preferably, a servo motor is mounted on the top of the auxiliary frame; a motor bevel gear is fixedly connected to the output end of the servo motor; an external rod is rotatably connected to the inner surface of the connecting rod; an internal rod is rotatably connected to the inner surface of the external rod; and a cutting blade is fixedly connected to the bottom of the internal rod.

[0008] Preferably, a bottom bevel gear is fixedly connected to the outer wall of the outer rod; the bottom bevel gear meshes with the bottom of the motor bevel gear.

[0009] Preferably, a top bevel gear is fixedly connected to the top of the built-in rod; the top bevel gear meshes with the top of the motor bevel gear.

[0010] Preferably, a stirring body is fixedly connected to the bottom of the external rod; a stirring block is fixedly connected to the outer wall of the stirring body.

[0011] Preferably, a device base is fixedly connected to the bottom of the mounting base; and a device support is fixedly connected to the bottom of the device base.

[0012] Preferably, a mixing tank base is fixedly connected to the top of the device base; and a mixing tank body is slidably connected to the top of the mixing tank base.

[0013] The beneficial effects of this utility model are:

[0014] This utility model provides a high-speed shear mixing device for emulsified asphalt production. By setting a sealing cover and a sealing ring, the device, together with a damping rod and a return spring, can increase the sealing performance during mixing. At the same time, the setting of a triggering structure makes the sealing ring have better fit.

[0015] This invention provides a high-speed shearing and mixing device for emulsified asphalt production. By setting a bevel gear, the rotation directions of the mixing block and the cutting blade are different, thereby improving the mixing efficiency and achieving synchronous shearing. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0017] In the attached diagram:

[0018] Figure 1 This is a perspective view of the entire utility model;

[0019] Figure 2 This is a perspective view of the electric actuator in this utility model;

[0020] Figure 3 This is an enlarged view of point A in this utility model;

[0021] Figure 4 This is an enlarged view of section B in this utility model.

[0022] Legend:

[0023] 1. Device base; 2. Mixing tank base; 3. Device support; 4. Mixing tank body; 5. Mounting base; 6. Electric actuator; 7. Auxiliary frame; 8. Servo motor; 9. Internal rod; 10. External rod; 11. Motor bevel gear; 12. Top bevel gear; 13. Bottom bevel gear; 14. Connecting rod; 15. Sealing cover; 16. Sealing ring; 17. Damping rod; 18. Return spring; 19. Trigger rod; 20. Trigger frame; 21. Press switch; 22. Mixing body; 23. Mixing block; 24. Cutting blade. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Specific implementation examples are given below.

[0026] Please see Figures 1-4 This utility model provides a high-speed shear mixing device for emulsified asphalt production, including a mounting base 5; an electric push rod 6 is mounted on the inner wall of the mounting base 5; an auxiliary frame 7 is fixedly connected to the output end of the electric push rod 6; a connecting rod 14 is fixedly connected to the bottom of the auxiliary frame 7; a sealing cover 15 is fixedly connected to the bottom of the connecting rod 14; a damping rod 17 is fixedly connected to the inner wall of the sealing cover 15; a sealing ring 16 is slidably connected to the outer wall of the damping rod 17; a return spring 18 is fixedly connected to the sealing ring 16 through the sealing cover 15; a trigger rod 19 is fixedly connected to the top of the sealing ring 16 through the sealing cover 15; and a return spring 18 is fixedly connected to the top of the sealing cover 15. A trigger frame 20 is connected; a push switch 21 is installed at the bottom of the trigger frame 20; the push switch 21 is electrically connected to the electric push rod 6; during operation, the electric push rod 6 can drive the auxiliary frame 7 and the sealing cover 15 to descend as a whole. At the same time, when the sealing ring 16 is in contact with the mixing tank body 4, the sealing ring 16 will slide on the outer wall of the damping rod 17, and the return spring 18 will be in a compressed state, making the sealing ring 16 and the mixing tank body 4 fit more tightly. During this process, the trigger rod 19 will slide inside the sealing cover 15 and then rise to trigger the push switch 21. At this time, the push switch 21 will start and then turn off the electric push rod 6.

[0027] Furthermore, such as Figure 1 and Figure 4 As shown, a servo motor 8 is mounted on the top of the auxiliary frame 7; a motor bevel gear 11 is fixedly connected to the output end of the servo motor 8; an outer rod 10 is rotatably connected to the inner wall of the connecting rod 14; an inner rod 9 is rotatably connected to the inner wall of the outer rod 10; a cutting blade 24 is fixedly connected to the bottom of the inner rod 9; a bottom bevel gear 13 is fixedly connected to the outer wall of the outer rod 10; the bottom bevel gear 13 meshes with the bottom of the motor bevel gear 11; a top bevel gear 12 is fixedly connected to the top of the inner rod 9; the top bevel gear 12 meshes with the top of the motor bevel gear 11; a stirring body 22 is fixedly connected to the bottom of the outer rod 10; a stirring block 23 is fixedly connected to the outer wall of the stirring body 22; a device base 1 is fixedly connected to the bottom of the mounting base 5; a device stand 3 is fixedly connected to the bottom of the device base 1; a stirring tank base 2 is fixedly connected to the top of the device base 1; a stirring tank body 4 is slidably connected to the top of the stirring tank base 2. During operation, after starting the servo motor 8, the motor bevel gear 11 can rotate, which in turn drives the top bevel gear 12 and bottom bevel gear 13 meshing with it to rotate in opposite directions. Then, the internal rod 9 and external rod 10, which rotate relative to each other, drive the stirring block 23 and the cutting blade 24 to rotate in opposite directions at high speed, thereby achieving the purpose of stirring while simultaneously performing a shearing operation.

[0028] Working principle: The electric push rod 6 can drive the auxiliary frame 7 and the sealing cover 15 to descend as a whole. At the same time, when the sealing ring 16 is in contact with the mixing tank body 4, the sealing ring 16 will slide on the outer wall of the damping rod 17. Meanwhile, the return spring 18 is in a compressed state, making the sealing ring 16 and the mixing tank body 4 fit more tightly. During this process, the trigger rod 19 will slide inside the sealing cover 15 and then rise to trigger the press switch 21. At this time, the press switch 21 will start and then turn off the electric push rod 6. After the servo motor 8 is started, the motor bevel gear 11 will rotate, and at the same time, it will drive the top bevel gear 12 and the bottom bevel gear 13 that mesh with it to rotate in opposite directions. The internal rod 9 and the external rod 10 rotate in opposite directions to drive the mixing block 23 and the cutting blade 24 to rotate in opposite directions at high speed, thereby achieving the purpose of mixing and synchronous shearing operation.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A high-speed shearing stirring device for emulsified asphalt production, comprising a mounting base (5); characterized in that: An electric actuator (6) is installed on the inner wall of the mounting base (5); an auxiliary frame (7) is fixedly connected to the output end of the electric actuator (6); a connecting rod (14) is fixedly connected to the bottom of the auxiliary frame (7); a sealing cover (15) is fixedly connected to the bottom of the connecting rod (14); a damping rod (17) is fixedly connected to the inner wall of the sealing cover (15); a sealing ring (16) is slidably connected to the outer wall of the damping rod (17); a return spring (18) is fixedly connected to the sealing ring (16) through the sealing cover (15); a trigger rod (19) is fixedly connected to the top of the sealing ring (16) through the sealing cover (15); a trigger frame (20) is fixedly connected to the top of the sealing cover (15); a push switch (21) is installed at the bottom of the trigger frame (20); and the push switch (21) is electrically connected to the electric actuator (6).

2. The high-speed shearing stirring device for producing emulsified asphalt according to claim 1, characterized in that: A servo motor (8) is installed on the top of the auxiliary frame (7); a motor bevel gear (11) is fixedly connected to the output end of the servo motor (8); an external rod (10) is rotatably connected to the inner wall of the connecting rod (14); an internal rod (9) is rotatably connected to the inner wall of the external rod (10); and a cutting blade (24) is fixedly connected to the bottom of the internal rod (9).

3. The high-speed shearing mixer for producing emulsified asphalt according to claim 2, characterized in that: The outer wall of the external rod (10) is fixedly connected to a bottom bevel gear (13); the bottom bevel gear (13) meshes with the bottom of the motor bevel gear (11).

4. The high-speed shearing mixer for producing emulsified asphalt according to claim 2, characterized in that: The top of the built-in rod (9) is fixedly connected to a top bevel gear (12); the top bevel gear (12) meshes with the top of the motor bevel gear (11).

5. The high-speed shear mixing device for emulsified asphalt production as described in claim 3, characterized in that: The bottom of the external rod (10) is fixedly connected to the stirring body (22); the outer wall of the stirring body (22) is fixedly connected to the stirring block (23).

6. The high-speed shear mixing device for emulsified asphalt production as described in claim 1, characterized in that: The bottom of the mounting base (5) is fixedly connected to the device base (1); the bottom of the device base (1) is fixedly connected to the device foot (3).

7. The high-speed shear mixing device for emulsified asphalt production as described in claim 6, characterized in that: The top of the device base (1) is fixedly connected to the stirring tank base (2); the top of the stirring tank base (2) is slidably connected to the stirring tank body (4).

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