Adjustable blade coating device of laminating machine
The adjustable blade coating device design solves the problem of difficult blade disassembly due to wear, enabling convenient blade replacement and stable installation, improving coating effect and efficiency, and facilitating the collection of coating solution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG KETING ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-05-26
AI Technical Summary
The fixed design of the scraper in the existing coating machine scraper device makes it difficult to disassemble and replace when worn, affecting the coating effect and efficiency.
An adjustable doctor blade coating device is designed. The doctor blade holder is moved vertically by an electric push rod. Combined with the structure of insert block, spring and pressure cap, the doctor blade can be easily disassembled and installed. The substrate is guided by the guide roller and the distance between the doctor blade and the guide roller can be adjusted.
It enables convenient replacement and stable installation of the doctor blade, improves coating effect and efficiency, and facilitates the collection of excess coating liquid.
Smart Images

Figure CN224271903U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating equipment technology, specifically to an adjustable scraper coating device for a coating machine. Background Technology
[0002] In the prior art, a patent with authorization announcement number CN212820760U and titled "A Coating Machine Scraper Device" includes a mounting plate. A scraper mounting bracket is fixedly mounted on the top of the mounting plate, and a scraper is fixedly mounted on the top of the scraper mounting bracket. A pressure sensor is fixedly mounted on one end of the scraper. A coating roller mounting bracket located on one side of the scraper mounting bracket is fixedly mounted on the top of the mounting plate. A coating roller core is movably engaged with the top of the coating roller mounting bracket.
[0003] A telescopic adjustment rod is fixedly installed on the surface. This coating machine's doctor blade device uses a pressure sensor to detect the pressure between the doctor blade and the coating roller, allowing for precise adjustment of the distance between them and improving coating efficiency. A shock-absorbing device mitigates roller wobbling during coating, ensuring more uniform color application. However, in practical use, because the doctor blade is fixed, it is inconvenient to disassemble and replace it when it wears out. Utility Model Content
[0004] To address the problems in the existing technology, this utility model provides an adjustable doctor blade coating device for a coating machine.
[0005] The technical solution adopted by this utility model to solve its technical problem is an adjustable scraper coating device for a coating machine, including a support plate. Two side plates are fixed to the top of the support plate, and a guide roller is rotatably connected between the two side plates. A support and a scraper are provided above the guide roller. The support is fixed to the top of the two side plates, and an electric push rod is fixed to the top of the support. A blade holder is fixed to the bottom end of the piston rod of the electric push rod. A notch is provided on one side of the blade holder, and a pressure cap is provided inside the notch. The top of the scraper is located inside the blade holder. The blade holder has two fixed positioning posts inside. The scraper has two through slots that fit the positioning posts. The top of the pressure cap is connected to the blade holder via a hinge. One side of the pressure cap fits against the scraper. Both sides of the pressure cap have integrally formed protrusions. Both sides of the blade holder have integrally formed stops. Both sides of the blade holder have inserts. The bottom of each of the two stops has a slot that fits the insert. Both inserts are fitted with springs. Both protrusions have through holes for the bottom of the insert to pass through. Both inserts have pull blocks fixed to their bottom ends.
[0006] By adopting the above technical solution, the guide roller can guide the substrate (such as paper). The piston rod of the electric push rod drives the knife holder to move vertically, and the distance between the doctor blade and the guide roller can be adjusted as needed. If the doctor blade needs to be removed and replaced, simply pull the two pull blocks down. The two pull blocks drive the two insert blocks down, and the two springs are compressed and contracted. The tops of the two insert blocks disengage from the slots at the bottom of the two stops. Rotating the pressure cover can release the limit on the doctor blade, making it easy to remove and replace the doctor blade. During installation, place the top of the doctor blade in the knife holder, and the two positioning pins pass through the two through slots on the doctor blade. After covering the pressure cover, release the two pull blocks. During the reset process of the two springs, push the two insert blocks up. The tops of the two insert blocks are inserted into the slots at the bottom of the two stops, which facilitates the installation of the doctor blade.
[0007] Specifically, the top of the tool holder is fixed with two vertical rods, and the support is provided with two through holes that are adapted to the vertical rods.
[0008] By adopting the above technical solution, the vertical rod configuration can improve the stability of the tool holder.
[0009] Specifically, a collection box is provided below the guide roller, and handles are fixed on both sides of the collection box.
[0010] By adopting the above technical solution, the collection box is designed to facilitate the collection of excess coating liquid, and the two handles make it easy to pick up and put down the collection box.
[0011] Specifically, the collection box has a rod on one side, one of the handles has a through hole adapted to the rod, and the top of the support plate has a slot adapted to the rod.
[0012] By adopting the above technical solution, the insertion rod can prevent the collection box from sliding on the support plate. By lifting the insertion rod and holding the two handles, the collection box can be removed from the support plate.
[0013] Specifically, mounting holes are provided at all four corners of the support plate.
[0014] By adopting the above technical solution, during installation, the bottom end of the bolt is passed through the mounting holes at the four corners of the support plate, making it easy to fix the support plate in a suitable position.
[0015] The beneficial effects of this utility model are:
[0016] This utility model discloses an adjustable doctor blade coating device for a coating machine. The guide roller guides the substrate (such as paper). The piston rod of the electric push rod drives the blade holder to move vertically, allowing adjustment of the distance between the doctor blade and the guide roller as needed. To remove and replace the doctor blade, simply pull down two pull blocks, which in turn move two insert blocks down. The two springs are compressed, and the tops of the two insert blocks disengage from the slots at the bottom of the two stops. Rotating the pressure cap releases the restriction on the doctor blade, facilitating its removal and replacement. During installation, the top of the doctor blade is placed in the blade holder, and the two positioning pins pass through the two through slots on the doctor blade. After closing the pressure cap, the two pull blocks are released. During the reset process of the two springs, the two insert blocks are pushed upward, and the tops of the two insert blocks are inserted into the slots at the bottom of the two stops, facilitating the installation of the doctor blade.
[0017] The adjustable scraper coating device for a coating machine described in this utility model features a collection box for easy collection of excess coating liquid, and an insertion rod to prevent the collection box from sliding on the support plate. By lifting the insertion rod and holding the two handles, the collection box can be removed from the support plate. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle;
[0021] Figure 3 This is a schematic diagram of the structure of the insertion block, spring and pull block combined in this utility model;
[0022] Figure 4 This is a schematic diagram of the tool holder of this utility model.
[0023] In the diagram: 1. Support plate; 2. Side plate; 3. Support; 4. Knife holder; 40. Positioning column; 5. Electric push rod; 6. Vertical rod; 7. Scraper; 8. Guide roller; 9. Collection box; 10. Handle; 11. Insert rod; 12. Pressure cap; 13. Protrusion; 14. Stop block; 15. Insert block; 16. Pull block; 17. Spring. Detailed Implementation
[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] To facilitate the disassembly and replacement of the scraper 7, as one embodiment of this utility model, such as Figures 1 to 4As shown, the adjustable scraper coating device of the coating machine of this utility model includes a support plate 1. Two side plates 2 are welded and fixed to the top of the support plate 1. A guide roller 8 is rotatably connected between the two side plates 2. A support 3 and a scraper 7 are provided above the guide roller 8. The support 3 is welded and fixed to the top of the two side plates 2. An electric push rod 5 is bolted to the top of the support 3. A blade holder 4 is bolted to the bottom of the piston rod of the electric push rod 5. A notch is provided on one side of the blade holder 4, and a pressure cap 12 is provided in the notch. The top of the scraper 7 is located in the blade holder 4. A fixed... There are two positioning posts 40. The scraper 7 has two through slots that are adapted to the positioning posts 40. The top of the pressure cover 12 is connected to the blade holder 4 by a hinge. One side of the pressure cover 12 is in contact with the scraper 7. Both sides of the pressure cover 12 are integrally formed with protrusions 13. Both sides of the blade holder 4 are integrally formed with stops 14. Both sides of the blade holder 4 are provided with inserts 15. The bottom of the two stops 14 is provided with slots that are adapted to the inserts 15. Both inserts 15 are fitted with springs 17. Both protrusions 13 are provided with through holes for the bottom of the inserts 15 to pass through. The bottom of the two inserts 15 is welded and fixed with pull blocks 16.
[0026] In use, the guide roller 8 guides the substrate (such as paper). The piston rod of the electric push rod 5 (existing technology) drives the blade holder 4 to move vertically, and the distance between the doctor blade 7 and the guide roller 8 can be adjusted as needed. If the doctor blade 7 needs to be removed and replaced, simply pull the two pull blocks 16 downwards. The two pull blocks 16 drive the two insert blocks 15 downwards, and the two springs 17 are compressed and contracted. The tops of the two insert blocks 15 disengage from the slots at the bottom of the two stops 14. Rotating the pressure cover 12 releases the restriction on the doctor blade 7, making it easy to remove and replace the doctor blade 7. During installation, the top of the doctor blade 7 is placed in the blade holder 4, and the two positioning pins 40 pass through the two through slots on the doctor blade 7. After the pressure cover 12 is closed, the two pull blocks 16 are released. During the reset process of the two springs 17, the two insert blocks 15 are pushed upwards. The tops of the two insert blocks 15 are inserted into the slots at the bottom of the two stops 14, which can prevent the pressure cover 12 from moving, thus facilitating the installation of the doctor blade 7.
[0027] To improve the stability of the tool holder 4, for example, such as Figure 1 As shown, two vertical rods 6 are welded and fixed to the top of the tool holder 4, and two through holes adapted to the vertical rods 6 are provided on the support 3.
[0028] For convenient collection of the coating fluid, for example, such as Figure 1 As shown, a collection box 9 is provided below the guide roller 8, and handles 10 are welded and fixed on both sides of the collection box 9.
[0029] To prevent the collection box 9 from slipping, for example, such as Figure 1As shown, the collection box 9 has a rod 11 on one side, and one of the handles 10 has a through hole adapted to the rod 11. The top of the support plate 1 has a slot adapted to the rod 11.
[0030] To facilitate the installation of support plate 1, for example, as shown below. Figure 1 As shown, mounting holes are provided at all four corners of the support plate 1.
[0031] In use, the guide roller 8 can guide the substrate (such as paper), and the piston rod of the electric push rod 5 (existing technology) drives the knife holder 4 to move vertically, which can adjust the distance between the scraper 7 and the guide roller 8 as needed.
[0032] The collection box 9 is designed to facilitate the collection of excess coating liquid. The insertion rod 11 is designed to prevent the collection box 9 from sliding on the support plate 1. By lifting the insertion rod 11 and holding the two handles 10, the collection box 9 can be removed from the support plate 1.
[0033] To remove and replace the scraper 7, simply pull down the two pull blocks 16. The two pull blocks 16 will cause the two insert blocks 15 to move down, and the two springs 17 will be compressed and contracted. The tops of the two insert blocks 15 will come out of the slots at the bottom of the two stops 14. Rotating the cover 12 will release the restriction on the scraper 7, making it easy to remove and replace the scraper 7.
[0034] During installation, the top of the scraper 7 is placed in the blade holder 4, and the two positioning pins 40 pass through the two through slots on the scraper 7. After the pressure cover 12 is put on, the two pull blocks 16 are released. During the reset process of the two springs 17, the two insert blocks 15 are pushed upward. The tops of the two insert blocks 15 are inserted into the slots at the bottom of the two stops 14, which can prevent the pressure cover 12 from moving, thus facilitating the installation of the scraper 7.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents. Contents not described in detail in this utility model are considered prior art known to those skilled in the art.
Claims
1. An adjustable blade coating device for a coating machine, characterized in that, Includes a support plate (1), with two side plates (2) fixed to the top of the support plate (1). A guide roller (8) is rotatably connected between the two side plates (2). A support (3) and a scraper (7) are provided above the guide roller (8). The support (3) is fixed to the top of the two side plates (2). An electric push rod (5) is fixed to the top of the support (3). A blade holder (4) is fixed to the bottom of the piston rod of the electric push rod (5). A notch is provided on one side of the blade holder (4), and a pressure cap (12) is provided inside the notch. The top of the scraper (7) is located inside the blade holder (4). Two positioning pins (40) are fixed inside the blade holder (4). The scraper (7) is provided with... Two through slots adapted to the positioning post (40), the top of the pressure cap (12) is connected to the knife holder (4) by a hinge, one side of the pressure cap (12) is in contact with the scraper (7), both sides of the pressure cap (12) are integrally formed with protrusions (13), both sides of the knife holder (4) are integrally formed with stop blocks (14), both sides of the knife holder (4) are provided with insert blocks (15), the bottom of the two stop blocks (14) is provided with slots adapted to the insert blocks (15), both insert blocks (15) are fitted with springs (17), both protrusions (13) are provided with through holes for the bottom of the insert blocks (15) to pass through, and both insert blocks (15) are fixed with pull blocks (16).
2. The adjustable blade coating device for a coating machine according to claim 1, characterized in that, The top of the tool holder (4) is fixed with two vertical rods (6), and the support (3) is provided with two through holes that are adapted to the vertical rods (6).
3. The adjustable blade coating device for a coating machine according to claim 1, characterized in that, A collection box (9) is provided below the guide roller (8), and handles (10) are fixed on both sides of the collection box (9).
4. The adjustable blade coating device for a coating machine according to claim 3, characterized in that, The collection box (9) has a plug rod (11) on one side, and one of the handles (10) has a through hole adapted to the plug rod (11). The top of the support plate (1) has a slot adapted to the plug rod (11).
5. The adjustable blade coating device for a coating machine according to claim 1, characterized in that, Mounting holes are provided at all four corners of the support plate (1).