A dough wrapper defect removing device

By designing a dough defect removal device, an image analysis system is used to automatically detect and remove dough defects, solving the problem of low efficiency in manual inspection in existing technologies and realizing automated and high-efficiency production of dough processing.

CN224272269UActive Publication Date: 2026-05-26HAINAN FOOD TECHNOLOGY FUTURE TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HAINAN FOOD TECHNOLOGY FUTURE TECHNOLOGY CO LTD
Filing Date
2025-06-23
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

The current dough processing requires manual inspection and removal of defects, which is inefficient.

Method used

Design a facial skin defect removal device, comprising a support frame, a controller, an image acquisition component, a removal component, and a conveying component. The device uses an image analysis system to automatically detect facial skin defects and removes them from the conveyor belt via the removal component.

Benefits of technology

It enables automated detection and removal of defects in the skin, thus improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224272269U_ABST
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Abstract

This utility model relates to the technical field of dough processing, and in particular to a dough defect removal device. In use, after processing, the dough falls onto a conveying assembly, which sequentially transports the dough. An image acquisition assembly sequentially acquires images of the dough transported by the conveying assembly and feeds the acquired image information back to a controller. The controller analyzes the surface defects of the dough using an image analysis system. When a defect is detected, the removal assembly removes the dough from the conveying assembly, improving processing efficiency. The device includes a support frame and a controller. The controller is fixedly mounted on the front end of the support frame and has a built-in image analysis system. It also includes an image acquisition assembly, a removal assembly, and a conveying assembly. The conveying assembly is mounted on the support frame, and the image acquisition assembly is mounted on the top of the support frame. The removal assembly is mounted on the top of the support frame and is located to the right of the image acquisition assembly.
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Description

Technical Field

[0001] This utility model relates to the technical field of dough processing, and in particular to a dough defect removal device. Background Technology

[0002] Dough is a common and essential processing stage in the production of finished pasta products.

[0003] In the prior art, patent document CN215958039U discloses a face shaping machine, including a machine base. A face pressing assembly is provided on the machine base. The feeding side and the discharging side of the face pressing assembly are respectively provided with a feeding conveyor belt and a discharging conveyor belt. A width control assembly is provided on the machine base at the discharging conveyor belt. The width control assembly includes a fixed bracket, a movable shaft, and two cutting wheel assemblies. The fixed bracket is erected above the discharging conveyor belt and is fixedly connected to the machine base. The movable shaft is arranged horizontally and is slidably connected vertically to the fixed bracket. A lifting device for raising and lowering the movable shaft is provided between the movable shaft and the fixed bracket. The cutting wheel assembly includes a cutting wheel and a connecting rod. One end of the connecting rod is rotatably connected to the cutting wheel, and the other end is slidably connected horizontally to the movable shaft and is provided with a locking device.

[0004] During use, it was found that the dough processed by the above-mentioned device required manual defect detection and removal, which was inefficient. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a device for removing facial skin defects.

[0006] This utility model discloses a dough defect removal device, comprising a support frame and a controller. The controller is fixedly installed at the front end of the support frame. The controller has a built-in image analysis system and also includes an image acquisition component, a removal component, and a conveying component. The conveying component is installed on the support frame, and the image acquisition component is installed at the top of the support frame. The removal component is installed at the top of the support frame and is located to the right of the image acquisition component. In use, after processing, the dough falls onto the conveying component, which then conveys the dough sequentially. The image acquisition component acquires images of the dough conveyed by the conveying component sequentially and feeds the acquired image information back to the controller. The controller analyzes the surface defects of the dough through the image analysis system. When a defect is found, the controller operates the removal component to remove the dough from the conveying component, thereby improving processing efficiency.

[0007] Preferably, the conveying assembly includes a motor, guide rollers, auxiliary rollers, and a conveyor belt. The support frame has two sets of guide rollers and multiple sets of auxiliary rollers rotatably arranged inside, with the multiple sets of auxiliary rollers positioned between the two sets of guide rollers. A conveyor belt is fitted around the outside of the two sets of guide rollers. A motor is fixedly installed at the front end of the support frame, and the output end of the motor is connected to the front end of one set of guide rollers. The motor is started by a controller, thereby causing the two sets of guide rollers to drive the conveyor belt to rotate in cooperation with the multiple sets of auxiliary rollers. The rotating conveyor belt conveys the skin.

[0008] Preferably, the image acquisition component includes a base, bolts, square rods, a crossbeam, a bracket, a photoelectric sensor, and an industrial camera. The top of the support frame has two sets of bases, each with a set of slots. Each set of bases is threadedly connected to a set of bolts. A set of square rods is inserted into each slot, and the tops of both sets of square rods are connected to the bottom of the crossbeam. A bracket is located at the left end of the crossbeam, and a photoelectric sensor is mounted on the bracket. An industrial camera is installed at the bottom of the crossbeam. When the square rods are inserted into the slots, the bolts are rotated to tighten them against the square rods. The photoelectric sensor detects the surface material on the conveyor belt. When the photoelectric sensor detects a surface material passing by, the industrial camera takes a picture of that surface material, acquiring the image and sending the image information to the controller for judgment, thus improving detection efficiency.

[0009] Preferably, the rejection assembly includes a fixed plate, a cylinder, a movable plate, and a rejection plate. The fixed plate is installed at the top of the support frame, the cylinder is installed on the fixed plate, the movable plate is installed at the movable end of the cylinder, and the rejection plate is installed at the bottom of the movable plate away from the fixed plate. The bottom end of the rejection plate contacts the outer surface of the conveyor belt, and the top end of the rejection plate is inclined. When the industrial camera takes pictures of the skin and collects the image feedback to the controller, the controller determines that the skin has a defect through the image analysis system. The controller then operates the cylinder to extend, thereby causing the movable plate to drive the rejection plate to reject the group of skins conveyed on the conveyor belt.

[0010] Preferably, it also includes a light bar, which is provided on the moving plate and is slidably connected to the fixed plate; the cylinder drives the moving plate and the rejection plate to move stably with the cooperation of the light bar, thereby improving stability.

[0011] Preferably, it also includes a receiving plate, and the rear end of the support frame is provided with a receiving plate; when the moving plate and the rejection plate work together to remove defective sheets, the sheets are collected centrally through the receiving plate, which improves convenience.

[0012] Preferably, the bolt is a wing bolt.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, after the dough is processed, it falls onto the conveying component. The conveying component conveys the dough in sequence. The image acquisition component acquires images of the dough conveyed by the conveying component in sequence and feeds the acquired image information back to the controller. The controller analyzes the surface defects of the dough through the image analysis system. When a defect is found in the dough, the rejection component is operated to remove the dough from the conveying component, thereby improving processing efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is an exploded structural diagram of the present invention;

[0016] Figure 3 It is an enlarged structural diagram of the motor and conveyor belt, etc.

[0017] Figure 4 This is an enlarged structural diagram of photoelectric sensors and industrial cameras, etc.

[0018] Figure 5 It is an enlarged structural diagram of the cylinder and the guide bar, etc.

[0019] The following are labels in the attached diagram: 1. Support frame; 2. Controller; 3. Motor; 4. Guide roller; 5. Auxiliary roller; 6. Conveyor belt; 7. Base; 8. Bolt; 9. Square rod; 10. Crossbeam; 11. Bracket; 12. Photoelectric sensor; 13. Industrial camera; 14. Fixing plate; 15. Cylinder; 16. Moving plate; 17. Rejection plate; 18. Light bar; 19. Receiving plate. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example

[0021] like Figures 1 to 5 As shown, the present invention provides a facial defect removal device, which includes a support frame 1 and a controller 2. The controller 2 is fixedly installed at the front end of the support frame 1. The controller 2 has a built-in image analysis system and also includes an image acquisition component, a removal component and a conveying component. The conveying component is installed on the support frame 1, the image acquisition component is installed at the top of the support frame 1, and the removal component is installed at the top of the support frame 1 and is located to the right of the image acquisition component.

[0022] like Figure 1 , Figure 2 and Figure 3 As shown, the conveying assembly includes a motor 3, guide rollers 4, auxiliary rollers 5 and a conveyor belt 6. The support frame 1 is rotatably equipped with two sets of guide rollers 4 and multiple sets of auxiliary rollers 5. The multiple sets of auxiliary rollers 5 are all between the two sets of guide rollers 4. A set of conveyor belts 6 is fitted on the outside of the two sets of guide rollers 4. The front end of the support frame 1 is fixedly equipped with a motor 3, and the output end of the motor 3 is connected to the front end of a set of guide rollers 4.

[0023] like Figure 2 and Figure 4 As shown, the image acquisition component includes a base 7, bolts 8, square rods 9, a crossbeam 10, a bracket 11, a photoelectric sensor 12, and an industrial camera 13. The top of the support frame 1 is provided with two sets of bases 7, each set of bases 7 is provided with a set of slots at its top, and each set of bases 7 is threadedly connected to a set of bolts 8. A set of square rods 9 is inserted into each set of slots, and the tops of both sets of square rods 9 are connected to the bottom of the crossbeam 10. A bracket 11 is provided at the left end of the crossbeam 10, and a photoelectric sensor 12 is provided on the bracket 11. An industrial camera 13 is installed at the bottom of the crossbeam 10.

[0024] In this embodiment, the controller 2 starts the motor 3, which causes the two sets of guide rollers 4 to drive the conveyor belt 6 to rotate in cooperation with multiple sets of auxiliary rollers 5. The rotating conveyor belt 6 transports the face sheets. The square rod 9 is inserted into the slot, and the bolt 8 is rotated to tighten the bolt 8 against the square rod 9. The photoelectric sensor 12 detects the face sheets on the conveyor belt 6. When the photoelectric sensor 12 detects the face sheets passing by, the industrial camera 13 takes a picture of the face sheets, acquires the image, and sends the image information to the controller 2 for judgment, thereby improving the detection efficiency. Example

[0025] Based on Example 1, such as Figures 1 to 5 As shown, the present invention provides a skin defect removal device. The removal component includes a fixed plate 14, a cylinder 15, a movable plate 16, and a removal plate 17. The fixed plate 14 is installed at the top of the support frame 1. The cylinder 15 is provided on the fixed plate 14. The movable plate 16 is installed at the movable end of the cylinder 15. The removal plate 17 is provided at the bottom of the end of the movable plate 16 away from the fixed plate 14. The bottom end of the removal plate 17 contacts the outer surface of the conveyor belt 6. The top end of the removal plate 17 is inclined.

[0026] It also includes a light bar 18 and a receiving plate 19. The light bar 18 is provided on the movable plate 16 and is slidably connected to the fixed plate 14. The receiving plate 19 is provided at the rear end of the support frame 1.

[0027] In this embodiment, when the industrial camera 13 takes a picture of the dough and collects the image, the controller 2 determines that the dough has a defect through the image analysis system. The controller 2 then operates the cylinder 15 to extend, thereby causing the moving plate 16 to drive the rejection plate 17 to reject the group of dough conveyed on the conveyor belt 6.

[0028] The present invention relates to a defect removal device for face skin. The controller 2, motor 3, photoelectric sensor 12, and industrial camera 13 are all existing technologies and will not be described in detail here. The conveyor belt 6 has a color difference from the face skin, and the photoelectric sensor detects the face skin based on the color difference. The controller 2, motor 3, photoelectric sensor 12, and industrial camera 13 of the present invention are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0029] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A dough sheet defect removing device, comprising a support frame (1) and a controller (2), the front end of the support frame (1) is fixedly installed with the controller (2), and the controller (2) is internally provided with an image analysis system, characterized in that, It also includes an image acquisition component, a rejection component and a conveying component. The conveying component is installed on the support frame (1), the image acquisition component is installed on the top of the support frame (1), the rejection component is installed on the top of the support frame (1) and is located to the right of the image acquisition component.

2. A sheet defect rejection apparatus according to claim 1, wherein The conveying assembly includes a motor (3), guide rollers (4), auxiliary rollers (5) and a conveyor belt (6). The support frame (1) is rotatably equipped with two sets of guide rollers (4) and multiple sets of auxiliary rollers (5). The multiple sets of auxiliary rollers (5) are all located between the two sets of guide rollers (4). A set of conveyor belts (6) is fitted on the outside of the two sets of guide rollers (4). The motor (3) is fixedly installed at the front end of the support frame (1). The output end of the motor (3) is connected to the front end of a set of guide rollers (4).

3. A sheet defect rejection apparatus according to claim 1, wherein The image acquisition component includes a base (7), bolts (8), square rods (9), a crossbeam (10), a bracket (11), a photoelectric sensor (12), and an industrial camera (13). The support frame (1) has two sets of bases (7) at its top. Each set of bases (7) has a set of slots at its top. Each set of bases (7) is threadedly connected to a set of bolts (8). Each set of slots has a set of square rods (9) inserted into it. The tops of both sets of square rods (9) are connected to the bottom of the crossbeam (10). The left end of the crossbeam (10) has a bracket (11). The bracket (12) is installed on the bracket (11). The bottom of the crossbeam (10) has an industrial camera (13).

4. A sheet defect rejection apparatus according to claim 1, wherein The rejection assembly includes a fixed plate (14), a cylinder (15), a moving plate (16), and a rejection plate (17). The support frame (1) is equipped with a fixed plate (14) at its top. A cylinder (15) is provided on the fixed plate (14). A moving plate (16) is installed on the moving end of the cylinder (15). A rejection plate (17) is provided at the bottom of the end of the moving plate (16) away from the fixed plate (14). The bottom end of the rejection plate (17) contacts the outer surface of the conveyor belt (6). The top end of the rejection plate (17) is inclined.

5. A sheet defect rejection device as claimed in claim 4, characterized in that It also includes a light bar (18), which is provided on the movable plate (16) and is slidably connected to the fixed plate (14).

6. A sheet defect rejection apparatus according to claim 1, wherein It also includes a receiving plate (19), and the support frame (1) is provided with a receiving plate (19) at its rear end.

7. A sheet defect rejection apparatus according to claim 3, wherein The bolt (8) is a wing bolt.