A welding head adjustment structure for welding medium and thick plates

By designing an adjustable welding head structure for welding medium and heavy plates, the problem of poor adaptability of welded parts caused by the fixed angle of traditional welding heads was solved, and flexible adjustment of the welding head was achieved, improving production efficiency and ease of operation.

CN224273820UActive Publication Date: 2026-05-26WUXI RUNYI MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI RUNYI MASCH CO LTD
Filing Date
2025-05-08
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Traditional welding joints have fixed connection methods and inconvenient angle adjustment, resulting in poor adaptability to welded parts, difficulty in adapting to complex shapes, low production efficiency, and increased operational difficulty.

Method used

A welding head adjustment structure for welding medium and thick plates was designed, including a connecting base, a sliding groove, a threaded rod, a movable seat, a support rod, and an angle adjustment component. Through multi-directional displacement and angle adjustment, the welding head can be flexibly adjusted to adapt to various complex shapes of weldments.

Benefits of technology

It improves the convenience and production efficiency of welding, and can precisely adjust the position and angle of the welding head according to the shape and direction of the weld, thereby enhancing the applicability of the equipment and reducing the difficulty of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a welding head adjustment structure for welding medium and thick plates, including a connecting base. Sliding grooves are formed in the middle of both side walls of the connecting base. Connecting legs are fixedly connected to the four corners of the bottom of the connecting base. A driving assembly is slidably engaged at the bottom of the connecting base. A first sliding frame is slidably connected inside the sliding grooves. A first threaded rod is rotatably connected to the middle of the first sliding frame. A movable seat is threadedly connected to the middle of the first threaded rod. Support rods are symmetrically fixedly connected inside the first threaded rod. Two support rods pass through the movable seat. A limit assembly is fixedly connected to the top surface of the movable seat. A support assembly is rotatably connected to the middle of the movable seat. An angle adjustment assembly is fixedly connected to the top of the support assembly. The design of this device allows the welding head to adapt to various complex shapes of weldments after connection, easily reaching different positions and angles of the weldment, facilitating omnidirectional welding and enhancing the applicability of the device.
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Description

Technical Field

[0001] This utility model relates to the technical field of welding head adjustment structure, specifically a welding head adjustment structure for welding medium and thick plates. Background Technology

[0002] A welding head is a component in welding equipment used to conduct current, generate an electric arc, and melt the welding rod or wire to achieve a weld connection. Common welding heads typically consist of a contact tip, electrode chuck, and nozzle. The contact tip guides the welding current to the welding rod or wire and ensures stable current transmission; the electrode chuck clamps the welding rod or wire, ensuring a good electrical connection with the welding power source; the nozzle protects the welding area from air intrusion and guides the shielding gas to evenly cover the welding area, improving weld quality.

[0003] Traditional welding joints are typically connected using a fixed connection method. This makes it inconvenient to adjust the welding joint angle, resulting in poor adaptability to welded parts, limitations on complex-shaped welded parts, difficulty in adapting to changes in welded part specifications, and difficulty in optimizing the welding angle. Consequently, production efficiency is low and operation is more difficult. Utility Model Content

[0004] The purpose of this utility model is to provide a welding head adjustment structure for welding medium and thick plates, so as to solve the problems mentioned in the background art, which are that traditional welding heads are generally connected by a fixed connection method, the welding head angle is inconvenient to adjust, the adaptability of the weldment is poor, the weldment with complex shape is limited, the weldment specification changes are difficult to adapt to, the welding angle is difficult to optimize, resulting in low production efficiency and increased operation difficulty.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding head adjustment structure for welding medium-thick plates, comprising a connecting base, with sliding grooves formed in the middle of both side walls of the connecting base, connecting legs fixedly connected to the four corners of the bottom of the connecting base, a driving assembly slidably engaged at the bottom of the connecting base, a first sliding frame slidably connected inside the sliding grooves, a first threaded rod rotatably connected to the middle of the first sliding frame, a movable seat threadedly connected to the middle of the first threaded rod, support rods symmetrically fixedly connected inside the first threaded rod, two of the support rods penetrating the movable seat, and the movable seat... A limiting component is fixedly connected to the top surface, and a support component is rotatably connected to the middle of the movable seat. An angle adjustment component is fixedly connected to the top of the support component. The design of this device allows the welding head to adapt to various complex shapes of weldments after connection, easily reaching different positions and angles of the weldment, facilitating omnidirectional welding. It can quickly adapt through multi-directional displacement, saving time and costs, improving production efficiency. The position and angle of the welding head can be precisely adjusted according to the shape and direction of the weld, ensuring that the welding arc always maintains the optimal relative position and angle with the weld, improving operational convenience and enhancing the applicability of the device.

[0006] Preferably, the drive assembly includes two mounting slots, which are symmetrically opened at the bottom of the two side walls of the connecting base. A straight slot is opened through the side wall of the mounting slot. A second sliding frame is slidably engaged inside the mounting slot. A second threaded rod is rotatably connected inside the second sliding frame. The second threaded rod is designed to facilitate the driving of the moving seat in conjunction with the connecting block.

[0007] Preferably, a connecting block is fixedly connected to the middle of the bottom end of the movable seat, the connecting block is threadedly connected to the second threaded rod, and an adjusting wheel is fixedly connected to the end of the second threaded rod and the adjusting wheel. The adjusting wheel passes through a straight groove. The setting of the adjusting wheel facilitates providing a more comfortable force point for driving the first threaded rod and the second threaded rod.

[0008] Preferably, the limiting component includes a fixing frame, which is fixedly connected to the corner of the top surface of the movable seat. A limiting arm is rotatably connected inside the fixing frame. The limiting arm is designed to cooperate with the rotating limiting ring to limit and fix the fixed column.

[0009] Preferably, the support assembly includes a fixed ring seat, which is fixedly connected to the middle of the top surface of the movable seat. A rotation limiting ring is rotatably connected inside the fixed ring seat. A fixed column is fixedly connected to the middle of the top surface of the rotation limiting ring. A magnetic suction ring seat is fixedly connected to the outer side of the bottom end of the fixed column. The magnetic suction ring seat is mainly used to fix the degree of movement of the limiting arm after the limiting arm and the rotation limiting ring are engaged.

[0010] Preferably, the angle adjustment assembly includes two fixed vertical plates, which are symmetrically fixedly connected to the top of a fixed column. A swing arm is rotatably connected between the two fixed vertical plates. A fixed top plate is fixedly connected to the top of the swing arm by bolts. Positioning holes are opened at equal angles on both fixed vertical plates. Positioning bolts are threaded into the positioning holes and penetrate the bottom of the swing arm. The positioning bolts and positioning holes are designed to position the swing arm at different angles, so that the angle of the welding torch can be adjusted after installation.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] The movable seat designed in this device can move along the direction of the support rod and the second threaded rod when the first threaded rod and the second threaded rod are used in conjunction with the adjusting wheel. This makes the position of the movable seat variable, and the combination of the two makes the movement of the movable seat more flexible. Through the design of the fixed vertical plate, swing arm, fixed top plate, positioning hole and positioning bolt, the swing arm can rotate inside the fixed vertical plate, making the angle of the swing arm adjustable, which is convenient for different welding positions and improves welding convenience. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a top view of the present invention;

[0015] Figure 3 This utility model Figure 1 A magnified view of the structure at point A in the middle;

[0016] Figure 4 This is a schematic diagram showing the position distribution of the connecting blocks in this utility model;

[0017] Figure 5 This is a schematic diagram showing the position distribution of the fixed vertical plate of this utility model.

[0018] In the diagram: 1. Connecting base; 2. Connecting leg; 3. Slide groove; 4. First sliding frame; 5. First threaded rod; 6. Support rod; 7. Moving seat; 8. Fixed frame; 9. Limiting arm; 10. Fixed ring seat; 11. Rotational limiting ring; 12. Mounting groove; 13. Straight groove opening; 14. Second sliding frame; 15. Adjusting wheel; 16. Connecting block; 17. Second threaded rod; 18. Magnetic ring seat; 19. Fixed column; 20. Fixed vertical plate; 21. Swing arm; 22. Fixed top plate; 23. Positioning hole; 24. Positioning bolt. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] Please see Figure 1-5 This utility model provides a welding head adjustment structure for welding medium and thick plates, including a connecting base 1. Sliding grooves 3 are provided in the middle of both side walls of the connecting base 1. Connecting legs 2 are fixedly connected to the four corners of the bottom of the connecting base 1. The connecting legs 2 are used to install and connect the structure with bolts, facilitating subsequent disassembly and replacement. A driving component is slidably engaged at the bottom of the connecting base 1. A first sliding frame 4 is slidably connected inside the sliding grooves 3. A first threaded rod 5 is rotatably connected to the middle of the first sliding frame 4. A movable seat 7 is threadedly connected to the middle of the first threaded rod 5. The first threaded rod 5 and the movable seat 7 are screwed together. Support rods 6 are symmetrically fixedly connected inside the first threaded rod 5. Two support rods 6 pass through the movable seat 7. When the first threaded rod 5 rotates, it screws together with the movable seat 7, causing the movable seat 7 to slide along the support rods 6, changing the position of the movable seat 7 on the support rods 6. A limit component is fixedly connected to the top surface of the movable seat 7. A support component is rotatably connected to the middle of the movable seat 7. An angle adjustment component is fixedly connected to the top of the support component.

[0021] Furthermore, the drive assembly includes two mounting slots 12, which are symmetrically opened at the bottom of the two side walls of the connecting base 1. A straight slot 13 is opened through the side wall of the mounting slot 12. A second sliding frame 14 is slidably engaged inside the mounting slot 12. A second threaded rod 17 is rotatably connected inside the second sliding frame 14.

[0022] Furthermore, a connecting block 16 is fixedly connected to the middle of the bottom end of the movable seat 7. The connecting block 16 is threadedly connected to the second threaded rod 17. The second threaded rod 17 and the adjusting wheel 15 are fixedly connected to the end of the adjusting wheel 15. The adjusting wheel 15 passes through the straight groove 13. When the second threaded rod 17 rotates, it engages with the connecting block 16, causing the movable seat 7 to move along the second threaded rod 17. This causes the first sliding frame 4 to slide along the sliding groove 3, changing the position of the first threaded rod 5, the support rod 6, and the movable seat 7 on the second threaded rod 17.

[0023] Furthermore, the limiting component includes a fixing frame 8, which is fixedly connected to the corner of the top surface of the movable seat 7, and a limiting arm 9 is rotatably connected inside the fixing frame 8.

[0024] Furthermore, the support assembly includes a fixed ring seat 10, which is fixedly connected to the center of the top surface of the movable seat 7. A rotation limit ring 11 is rotatably connected inside the fixed ring seat 10. Multiple rectangular slots are opened at equal angles on the top surface of the rotation limit ring 11, and the rectangular slots are matched with the limit arms 9. A fixed column 19 is fixedly connected to the center of the top surface of the rotation limit ring 11. A magnetic ring seat 18 is fixedly connected to the outer side of the bottom end of the fixed column 19. The magnetic ring seat 18 and the limit arm 9 are magnetically connected.

[0025] Furthermore, the angle adjustment assembly includes two fixed vertical plates 20, which are symmetrically fixed to the top of the fixed column 19. A swing arm 21 is rotatably connected between the two fixed vertical plates 20. A fixed top plate 22 is fixedly connected to the top of the swing arm 21 by bolts. The two fixed vertical plates 20 are provided with positioning holes 23 at equal angles, and one of the fixed vertical plates 20 has a thread in the positioning hole 23. A positioning bolt 24 is threaded inside the positioning hole 23. The positioning bolt 24 passes through the bottom of the swing arm 21. When adjusting the angle of the swing arm 21, the positioning bolt 24 is pulled out from the positioning hole 23, and the swing arm 21 is rotated so that the swing arm 21 rotates within the two fixed vertical plates 20. The swing angle of the swing arm 21 is determined according to the actual situation, and then the positioning bolt 24 is inserted into the positioning hole 23 to fix the angle of the swing arm 21.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A welding head adjustment structure for welding medium-thick plates, comprising a connecting base (1), characterized in that: The connecting base (1) has a sliding groove (3) in the middle of both side walls. The connecting base (1) has connecting legs (2) fixedly connected to the four corners of the bottom. The connecting base (1) has a driving component slidably engaged at the bottom. The sliding groove (3) has a first sliding frame (4) slidably connected inside. The first sliding frame (4) has a first threaded rod (5) rotatably connected to the middle. The first threaded rod (5) has a movable seat (7) threadedly connected to the middle. The first threaded rod (5) has a support rod (6) symmetrically fixedly connected inside. The two support rods (6) pass through the movable seat (7). The top surface of the movable seat (7) is fixedly connected to a limit component. The middle of the movable seat (7) is rotatably connected to a support component. The top of the support component is fixedly connected to an angle adjustment component.

2. The welding head adjustment structure for welding medium-thick plates according to claim 1, characterized in that: The drive assembly includes two mounting slots (12), which are symmetrically opened at the bottom of the two side walls of the connecting base (1). A straight slot (13) is opened through the side wall of the mounting slot (12). A second sliding frame (14) is slidably engaged inside the mounting slot (12). A second threaded rod (17) is rotatably connected inside the second sliding frame (14).

3. The welding head adjustment structure for welding medium-thick plates according to claim 1, characterized in that: A connecting block (16) is fixedly connected to the middle of the bottom end of the movable seat (7). The connecting block (16) is threadedly connected to the second threaded rod (17). The second threaded rod (17) and the end of the adjusting wheel (15) are fixedly connected to the adjusting wheel (15). The adjusting wheel (15) passes through the straight groove (13).

4. The welding head adjustment structure for welding medium-thick plates according to claim 1, characterized in that: The limiting component includes a fixing frame (8), which is fixedly connected to the corner of the top surface of the movable seat (7), and a limiting arm (9) is rotatably connected inside the fixing frame (8).

5. The welding head adjustment structure for welding medium-thick plates according to claim 1, characterized in that: The support assembly includes a fixed ring seat (10), which is fixedly connected to the middle of the top surface of the movable seat (7). A rotation limiting ring (11) is rotatably connected inside the fixed ring seat (10). A fixed column (19) is fixedly connected to the middle of the top surface of the rotation limiting ring (11). A magnetic ring seat (18) is fixedly connected to the outer side of the bottom end of the fixed column (19).

6. The welding head adjustment structure for welding medium-thick plates according to claim 1, characterized in that: The angle adjustment assembly includes two fixed vertical plates (20), which are symmetrically fixed to the top of the fixed column (19). A swing arm (21) is rotatably connected between the two fixed vertical plates (20). A fixed top plate (22) is fixedly connected to the top of the swing arm (21) by bolts. The two fixed vertical plates (20) are provided with positioning holes (23) at equal angles. A positioning bolt (24) is threaded inside the positioning hole (23). The positioning bolt (24) passes through the bottom of the swing arm (21).