Aluminum material machining device with leftover material collecting function

By designing an aluminum processing device with scrap collection, the problems of uneven cut surfaces and difficulty in recycling scrap caused by movement during aluminum cutting are solved. This achieves stable fixing and efficient collection of aluminum, improving processing efficiency and safety.

CN224274160UActive Publication Date: 2026-05-26FOSHAN KAILUNXUAN ALUMINUM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN KAILUNXUAN ALUMINUM CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-26

Smart Images

  • Figure CN224274160U_ABST
    Figure CN224274160U_ABST
Patent Text Reader

Abstract

The utility model discloses an aluminum material processing device with a leftover material collecting function, and relates to the technical field of aluminum material processing. The device comprises a workbench, a collecting drawer and a clamping seat, an electromagnetic sliding rail is installed at the upper end of the workbench through a slewing bearing, a sliding block moving along the electromagnetic sliding rail is arranged at the upper end of the electromagnetic sliding rail, the clamping seat is fixed to the upper end of the sliding block, supporting plates are symmetrically fixed to the two sides of the clamping seat, and the supporting plates are arranged on the supporting plates. The two sets of symmetrical supporting plates are used for fixing a plate-shaped aluminum material and a tubular aluminum material correspondingly, electric push rods are fixed to the upper ends of the two supporting plates located on the upper side, and the telescopic ends of the electric push rods penetrate through the supporting plates located on the upper side and are fixed to the pressing plate. According to the aluminum profile cutting device, the fixing structures on the two sides of the clamping seat are used for respectively fixing the cut tubular aluminum profile and the cut plate-shaped aluminum profile, and after the cut leftover materials fall onto the workbench, the leftover materials are pushed into the groove body through the material pushing assembly and then enter the collecting drawer to be stored.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of aluminum processing, specifically, it relates to an aluminum processing device with scrap collection function. Background Technology

[0002] Aluminum materials are products made of aluminum and other alloying elements. Most existing aluminum materials are in the form of plates or tubes, and they usually need to be cut during installation and fixing. During the cutting process, aluminum materials are easy to move, resulting in uneven cut surfaces, which renders the aluminum unusable and wasteful. In addition, the scraps that fall off the existing aluminum materials can easily cut feet when they fall on the ground, and they are not particularly convenient to recycle. In view of this, this utility model is proposed. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an aluminum processing device with scrap collection.

[0004] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0005] An aluminum processing device with scrap collection includes a workbench, a collection drawer, and a clamping seat. An electromagnetic slide rail is mounted on the upper end of the workbench via a slewing bearing. A slider that moves along the electromagnetic slide rail is provided on the upper end of the electromagnetic slide rail. A clamping seat is fixed on the upper end of the slider. Support plates are symmetrically fixed on both sides of the clamping seat. The two sets of symmetrical support plates are used to fix plate-shaped aluminum materials and tubular aluminum materials, respectively. An electric push rod is fixed on the upper end of the two upper support plates. The telescopic ends of the electric push rods pass through the upper support plates and are fixed to the pressure plates. A guide rod is connected through one side of each of the two pressure plates. The guide rod is fixed between the two support plates on each side.

[0006] Two grooves for collecting cutting scraps are opened through the middle of the workbench. Pushing components are symmetrically fixed at the ports of the two grooves. The pushing components are located at the upper end of the workbench. The bottom of the two collection grooves is fixed with guide covers by screws. The outlets of the two guide covers are located above the collection drawer.

[0007] The collection drawer is located inside the frame, which is fixed to the upper end of the movable base.

[0008] Optionally, a positioning seat for tubular aluminum profiles is fixed at the upper end of the support plate on one side. A clearance groove for inserting pressure plates is opened at the top of the positioning seat, and anti-slip strips are provided in the middle of the positioning seat and on the surfaces of the two pressure plates.

[0009] Optionally, the workbench has an internal cavity for mounting a self-locking motor. The output shaft of the self-locking motor passes through to the upper end of the workbench and is fixed to the drive gear. The side wall of the drive gear meshes with the teeth of the driven gear ring. The driven gear ring is fixedly sleeved on the outside of the upper rotating end of the slewing bearing. The slewing bearing and the drive gear are both covered inside the L-shaped dustproof plate. A controller is provided at the front end of the workbench.

[0010] Optionally, each of the multiple pusher components includes a fixed base, an electric telescopic rod, a push plate, an inner liner block, and a silicone sleeve. The electric telescopic rod is fixed to the surface of the fixed base, the push plate is fixed to the front end of the electric telescopic rod, the inner liner block is fixed to the lower end of the push plate, and the silicone sleeve is fitted over the inner liner block and fixed with screws.

[0011] Optionally, each of the grooves is provided with a first shock absorber inside, and a shock-absorbing plate is fixed to the load-bearing end of the first shock absorber.

[0012] Optionally, guide rails for moving guide blocks are fixed on both sides of the inside of the collection drawer. A buffer plate is fixed between the two guide blocks, and a polyurethane buffer pad is fixed on the upper surface of the buffer plate. Multiple second shock absorbers are installed between the buffer plate and the collection drawer. Guide wheels that are compatible with the bottom moving strip of the frame are installed at the bottom of the collection drawer. An open slot for pulling out the collection drawer is opened on the front side of the frame.

[0013] Optionally, support columns are fixed at the four corners of the upper end of the movable seat. An electric lifting column is installed inside each support column. The telescopic end of each electric lifting column passes through the top of the support column and is fixed to the connecting block. The connecting block is fixedly installed at the bottom of the workbench, and an anti-deviation rod is fixed at the bottom of each connecting block. The bottom of the anti-deviation rod passes through the interior of the movable cavity, and the movable cavity is opened at the upper end of the support column.

[0014] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:

[0015] This invention uses the fixing structures on both sides of the clamping seat to fix the cut tubular aluminum profiles and plate aluminum profiles respectively. After the cut scraps fall onto the worktable, they are pushed into the trough by the pushing component and then stored in the collection drawer. Taking the processing of tubular aluminum profiles as an example, the material is placed inside the positioning seat, and then the electric push rod is started. The telescopic end of the electric push rod drives the pressure plate to descend and contact the material to fix it. Then the material can be processed by the cutting equipment. When it is necessary to adjust the cutting position, the slewing bearing is driven to rotate by the self-locking motor, thereby changing the position of the material.

[0016] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0017] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort. In the drawings:

[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0019] Figure 2 for Figure 1 A schematic diagram of the structure of part A in the diagram;

[0020] Figure 3 for Figure 1 Schematic diagram of part B in the diagram;

[0021] Figure 4 for Figure 1 A schematic diagram of the structure of part C in the diagram;

[0022] Figure 5 for Figure 1 A schematic diagram of the structure of part D in the diagram.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Workbench; 2. Slewing bearing; 3. Electromagnetic slide rail; 4. Slider; 5. Clamping seat; 6. Support plate; 7. Electric push rod; 8. Pressure plate; 9. Guide rod; 10. Tank; 11. Material guide cover; 12. Collection drawer; 13. Frame; 14. Positioning seat; 15. Clearance groove; 16. Anti-slip strip; 17. Self-locking motor; 18. Drive gear; 19. Driven gear ring; 20. L-shaped dustproof plate; 21. Controller; 22. Fixed base; 23. Electric telescopic rod; 24. Push plate; 25. Inner liner block; 26. Silicone sleeve; 27. First shock absorber; 28. Shock absorber plate; 29. ​​Guide block; 30. Guide rail; 31. Buffer plate; 32. Polyurethane buffer pad; 33. Second shock absorber; 34. Moving bar; 35. Guide wheel; 36. Support column; 37. Electric lifting column; 38. Connecting block; 39. Anti-deviation rod.

[0025] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings.

[0027] Please see Figures 1 to 5This utility model provides a technical solution: an aluminum material processing device with scrap collection, including a workbench 1, a collection drawer 12 and a clamping seat 5. An electromagnetic slide rail 3 is installed on the upper end of the workbench 1 through a slewing bearing 2. A slider 4 that moves along the electromagnetic slide rail 3 is provided on the upper end of the electromagnetic slide rail 3. A clamping seat 5 is fixed on the upper end of the slider 4. Support plates 6 are symmetrically fixed on both sides of the clamping seat 5. The two sets of symmetrical support plates 6 are used to fix plate-shaped aluminum materials and tubular aluminum materials, respectively. An electric push rod 7 is fixed on the upper end of the two upper support plates 6. The telescopic ends of the electric push rod 7 pass through the upper support plate 6 and are fixed to the pressure plate 8. A guide rod 9 is connected through one side of the two pressure plates 8. The guide rod 9 is fixed between the two support plates 6 on each side.

[0028] Two troughs 10 for collecting cutting scraps are opened through the middle of the workbench 1. Pushing components are symmetrically fixed at the ports of the two troughs 10. The pushing components are set at the upper end of the workbench 1. The bottom of the two collection troughs is fixed with guide covers 11 by screws. The outlets of the two guide covers 11 are located above the collection drawer 12.

[0029] The collection drawer 12 is located inside the frame 13, which is fixed to the upper end of the movable base. Considering that most existing aluminum materials are plate-shaped or tubular structures, and that cutting is usually required during installation and fixing, the aluminum material is prone to movement during cutting, resulting in uneven cut surfaces and unusable aluminum material, leading to waste. Furthermore, the scraps from cutting existing aluminum materials can easily cut feet when they fall to the ground, and are not particularly convenient to collect. This utility model addresses these issues by using the fixing structures on both sides of the clamping base 5 to hold the cut tubular aluminum profiles. The materials and sheet aluminum profiles are fixed separately, and the cut scraps fall onto the worktable 1 and are pushed into the trough 10 by the pusher assembly and then stored in the collection drawer 12. Taking the processing of tubular aluminum profiles as an example, the material is placed inside the positioning seat 14, and then the electric push rod 7 is started. The telescopic end of the electric push rod 7 drives the pressure plate 8 to descend and contact the material to complete the fixing. Then the material can be processed by the cutting equipment. When it is necessary to adjust the cutting position, the slewing bearing 2 is driven to rotate by the self-locking motor 17 to change the position of the material.

[0030] The upper end of the lower support plate 6 on one side is fixed with a positioning seat 14 for tubular aluminum profiles. A relief groove 15 for inserting pressure plates 8 is opened on the top of the positioning seat 14. Anti-slip strips 16 are provided in the middle of the positioning seat 14 and on the surface of the two pressure plates 8. By setting the anti-slip strips 16, the friction of the surface of the pressure plates 8 is increased, thereby improving the fixing effect on the processed materials.

[0031] The workbench 1 has an internal cavity for mounting a self-locking motor 17. The output shaft of the self-locking motor 17 extends through to the upper end of the workbench 1 and is fixed to the drive gear 18. The side wall of the drive gear 18 meshes with the teeth of the driven gear ring 19. The driven gear ring 19 is fixedly sleeved on the outside of the upper rotating end of the slewing bearing 2. The slewing bearing 2 and the drive gear 18 are both covered inside the L-shaped dustproof plate 20. The front end of the workbench 1 is equipped with a controller 21. The self-locking motor 17 drives the drive gear 18. The rotating drive gear 18 will drive the meshing driven gear ring 19 to rotate, thereby causing the rotating end of the slewing bearing to rotate, thus changing the position of the fixed material, making it convenient for the user to hand-hold the cutting device to cut the material.

[0032] The multiple material pushing components include a fixed base 22, an electric telescopic rod 23, a push plate 24, an inner liner block 25, and a silicone sleeve 26. The electric telescopic rod 23 is fixed to the surface of the fixed base 22. The push plate 24 is fixed to the front end of the electric telescopic rod 23. The inner liner block 25 is fixed to the lower end of the push plate 24. The silicone sleeve 26 is fitted on the outside of the inner liner block 25 and fixed with screws. By setting up the material pushing components, the scraps that fall on the surface of the workbench 1 are pushed to the trough 10, which avoids the sharp edges of the scraps from easily cutting the workers' fingers.

[0033] Each tank 10 is equipped with a first shock absorber 27 inside, and a shock-absorbing plate 28 is fixed to the load-bearing end of the first shock absorber 27. The buffer plate 31 is set to buffer the scraps that fall into the tank 10 and come into contact with the inner wall of the tank 10.

[0034] The collection drawer 12 has guide rails 30 fixed on both sides inside for the guide blocks 29 to move. A buffer plate 31 is fixed between the two guide blocks 29, and a polyurethane buffer pad 32 is fixed on the upper surface of the buffer plate 31. Multiple second shock absorbers 33 are installed between the buffer plate 31 and the collection drawer 12. The bottom of the collection drawer 12 is equipped with guide wheels 35 that are compatible with the bottom moving strip 34 of the frame 13. The front side of the frame 13 has an open groove for the collection drawer 12 to be pulled out. The buffer plate 31 is used to buffer the scraps that fall into the collection drawer 12, preventing the scraps from damaging the surface of the collection drawer 12.

[0035] The movable base has four support columns 36 fixed at its upper corners. Each support column 36 has an electric lifting column 37 installed inside. The telescopic end of each electric lifting column 37 passes through the top of the support column 36 and is fixed to the connecting block 38. The connecting block 38 is fixedly installed at the bottom of the worktable 1. Each connecting block 38 has an anti-deviation rod 39 fixed at its bottom. The bottom of the anti-deviation rod 39 passes through the interior of the movable cavity, which is located at the upper end of the support column 36. The electric lifting column 37 is used to adjust the height of the worktable 1, allowing users to change the height of the worktable 1 according to their needs.

[0036] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.

Claims

1. An aluminum material processing apparatus with scrap collecting, comprising a worktable (1), a collecting drawer (12) and a clamping seat (5), characterized in that, The upper end of the workbench (1) is equipped with an electromagnetic slide rail (3) via a slewing bearing (2). A slider (4) that moves along the electromagnetic slide rail (3) is provided at the upper end of the electromagnetic slide rail (3). A clamping seat (5) is fixed at the upper end of the slider (4). Support plates (6) are symmetrically fixed on both sides of the clamping seat (5). The two sets of symmetrical support plates (6) are used to fix plate-shaped aluminum materials and tubular aluminum materials respectively. Electric push rods (7) are fixed at the upper ends of the two support plates (6) located on the upper side. The telescopic ends of the electric push rods (7) pass through the support plates (6) located on the upper side and are fixed with pressure plates (8). Guide rods (9) are connected through one side of the two pressure plates (8). The guide rods (9) are fixed between the two support plates (6) on each side. Two troughs (10) for collecting cutting scraps are opened through the middle of the workbench (1). Pushing components are symmetrically fixed at the ports of the two troughs (10). The pushing components are set at the upper end of the workbench (1). The bottom of the two collection troughs is fixed with guide covers (11) by screws. The outlets of the two guide covers (11) are located above the collection drawer (12). The collection drawer (12) is located inside the frame (13), which is fixed to the upper end of the movable seat.

2. An aluminum material processing apparatus with scrap collecting according to claim 1, characterized by, The upper end of the support plate (6) on one side is fixed with a positioning seat (14) for tubular aluminum profiles. A relief groove (15) for inserting pressure plate (8) is opened on the top of the positioning seat (14). Anti-slip strips (16) are provided in the middle of the positioning seat (14) and on the surface of the two pressure plates (8).

3. The aluminum processing device with scrap collection according to claim 1, characterized in that, The workbench (1) has an internal cavity for installing a self-locking motor (17). The output shaft of the self-locking motor (17) passes through to the upper end of the workbench (1) and is fixed to the drive gear (18). The side wall of the drive gear (18) meshes with the teeth of the driven gear ring (19). The driven gear ring (19) is fixedly sleeved on the outside of the upper rotating end of the slewing bearing (2). The slewing bearing (2) and the drive gear (18) are both covered inside the L-shaped dustproof plate (20). The front end of the workbench (1) is provided with a controller (21).

4. The aluminum processing device with scrap collection according to claim 1, characterized in that, Each of the aforementioned pusher components includes a fixed base (22), an electric telescopic rod (23), a push plate (24), an inner liner (25), and a silicone sleeve (26). The electric telescopic rod (23) is fixed to the surface of the fixed base (22), and the push plate (24) is fixed to the front end of the electric telescopic rod (23). The inner liner (25) is fixed to the lower end of the push plate (24), and the silicone sleeve (26) is fitted on the outside of the inner liner (25) and fixed by screws.

5. The aluminum processing device with scrap collection according to claim 1, characterized in that, Each of the aforementioned grooves (10) is provided with a first shock absorber (27) inside, and a shock-absorbing plate (28) is fixed to the load-bearing end of the first shock absorber (27).

6. The aluminum processing device with scrap collection according to claim 1, characterized in that, The inside of the collection drawer (12) is fixed with guide rails (30) for the guide blocks (29) to move. A buffer plate (31) is fixed between the two guide blocks (29), and a polyurethane buffer pad (32) is fixed on the upper surface of the buffer plate (31). Multiple second shock absorbers (33) are installed between the buffer plate (31) and the collection drawer (12). The bottom of the collection drawer (12) is equipped with guide wheels (35) that are compatible with the bottom moving strip (34) of the frame (13). An open slot for the collection drawer (12) to be pulled out is opened on the front side of the frame (13).

7. An aluminum processing device with scrap collection according to claim 1, characterized in that, The upper four corners of the movable seat are fixed with support columns (36), and each support column (36) is equipped with an electric lifting column (37). The telescopic end of each electric lifting column (37) passes through the top of the support column (36) and is fixed with a connecting block (38). The connecting block (38) is fixedly installed at the bottom of the workbench (1), and each connecting block (38) is fixed with an anti-deviation rod (39) at the bottom. The bottom of the anti-deviation rod (39) passes through the interior of the movable cavity, and the movable cavity is opened at the upper end of the support column (36).