An adjustable bracket for electrical wire harness processing

By using galvanized flat iron, alloy steel, and carbon steel outer layers and epoxy resin coating in the electrical wiring harness processing bracket, combined with rubber pads and bolt adjustment structure, the problem of poor corrosion resistance of the bracket is solved, achieving corrosion resistance and adjustability of the bracket, extending its service life and preventing wiring harness detachment.

CN224274977UActive Publication Date: 2026-05-26BENYU ELECTRIC APPLIANCE (JIAXING) CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BENYU ELECTRIC APPLIANCE (JIAXING) CO LTD
Filing Date
2025-06-16
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing adjustable brackets for electrical wiring harness processing have poor corrosion resistance and cannot be adjusted according to the usage requirements of the wiring harness, which affects the fixing effect and reduces the strength of use.

Method used

The outer layer consists of a galvanized flat iron layer, an alloy steel layer, and a carbon steel layer, combined with an epoxy resin coating and an anti-rust paint topcoat. The inner cavity is fitted with rubber pads, and an adjustment structure with bolts and nuts is used to achieve the adjustability and corrosion resistance of the bracket.

Benefits of technology

It improves the corrosion resistance and service life of the bracket, ensures good mechanical properties under harsh conditions, prevents surface collisions of the wire harness, and achieves stable fixation and adjustment functions.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224274977U_ABST
    Figure CN224274977U_ABST
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Abstract

This utility model discloses an adjustable bracket for electrical wire harness processing, belonging to the field of adjustable brackets for electrical wire harness processing. It includes an upper arc-shaped bracket and a lower arc-shaped bracket, with the upper arc-shaped bracket located above the lower arc-shaped bracket. A mounting base is installed at the bottom of the lower arc-shaped bracket. The upper arc-shaped bracket includes a galvanized flat iron material layer, with a pressure-resistant layer on the outer surface of the galvanized flat iron material layer. An outer surface layer is provided on the outer surface of the pressure-resistant layer, comprising an alloy steel layer, and a carbon steel layer is provided on the outer surface of the alloy steel layer. This adjustable bracket for electrical wire harness processing, with the assistance of the outer surface layer, possesses excellent acid and alkali resistance, wear resistance, and flame retardancy. The upper arc-shaped bracket maintains good mechanical properties even after long-term exposure to harsh conditions, and also exhibits good corrosion resistance, increasing its corrosion and chemical resistance and extending its service life.
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Description

Technical Field

[0001] This utility model belongs to the technical field of adjustable brackets for electrical wire harness processing, and specifically relates to an adjustable bracket for electrical wire harness processing. Background Technology

[0002] A wire harness is a system of electrical connections formed by binding, braiding, and sheathing multiple wires or cables together. Simply put, it's like tying many ropes together for easy management and use. Electrical wire harnesses serve as the overall system for service equipment with a specific load source, such as relay lines, switching devices, and control systems. The fabrication of electrical wire harnesses requires the use of brackets for fixation, but current electrical wire harness fabrication brackets present many technical challenges.

[0003] Currently available adjustable brackets for electrical wiring harness processing have poor corrosion resistance and are not easy to adjust. They cannot be adjusted according to the usage requirements of the wiring harness, which will affect the fixing effect of the wiring harness, cause the bracket to be damaged by corrosion, reduce the strength of the bracket, and make it impossible to fix the wiring harness during processing.

[0004] Therefore, it is necessary to provide an adjustable bracket for electrical wiring harness processing to solve the above-mentioned technical problems. The information disclosed in this background section is only intended to enhance the understanding of the overall background of the present invention, and is not necessarily to be regarded as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide an adjustable bracket for electrical wiring harness processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an adjustable bracket for electrical wire harness processing, comprising an upper arc-shaped bracket and a lower arc-shaped bracket, wherein the upper arc-shaped bracket is located above the lower arc-shaped bracket, and a mounting base is installed at the bottom of the lower arc-shaped bracket; the upper arc-shaped bracket includes a galvanized flat iron material layer, an anti-pressure layer is provided on the outer surface of the galvanized flat iron material layer, an outer surface layer is provided on the outer surface of the anti-pressure layer, the anti-pressure layer includes an alloy steel layer, a carbon steel layer is provided on the outer surface of the alloy steel layer, the outer surface layer includes an epoxy resin coating, and an anti-rust paint topcoat layer is provided on the outer surface of the epoxy resin coating; rubber pads are adhered to the inner cavities of both the upper arc-shaped bracket and the lower arc-shaped bracket.

[0007] In a preferred embodiment, bolts are provided on both sides of the top of the upper arc-shaped bracket, the bottom of the bolts penetrates through both sides of the bottom of the lower arc-shaped bracket, and nuts are threaded onto the bottom of the bolt surfaces, with the top of the nuts contacting both sides of the bottom of the lower arc-shaped bracket.

[0008] In a preferred embodiment, threaded holes for use with bolts are provided on both sides of the top of the upper arc-shaped bracket and both sides of the top of the lower arc-shaped bracket.

[0009] In a preferred embodiment, the top of the mounting base is provided with screws around its perimeter, and the bottom of the screws penetrates through the bottom of the mounting base.

[0010] In a preferred embodiment, the upper arc-shaped bracket and the lower arc-shaped bracket are made of the same material, and the mounting base is made of the same material as the lower arc-shaped bracket.

[0011] In a preferred embodiment, the top of the mounting base is provided with through holes around the perimeter for use with screws, and the bottom of the through holes extends to the perimeter of the bottom of the mounting base.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This adjustable bracket for electrical wire harness processing, with the aid of an outer layer, has excellent acid and alkali resistance, wear resistance, and flame retardancy. The upper arc bracket can maintain good mechanical properties even when exposed to harsh conditions for a long time. It also has good corrosion resistance, which increases the corrosion resistance and chemical resistance of the upper arc bracket and extends its service life.

[0014] This adjustable bracket for electrical wiring harness processing, by setting rubber pads, avoids direct collision between the upper and lower arc brackets and the surface of the wiring harness, thus protecting the surface of the wiring harness. Attached Figure Description

[0015] Figure 1 This is a front view of the structure of this utility model;

[0016] Figure 2 This is a bottom view of the left side of the upper arc-shaped support and lower arc-shaped support structure of this utility model.

[0017] Figure 3 This is a partial sectional view of the upper arc-shaped support structure of this utility model.

[0018] Figure 4 This is a partial cross-sectional view of the compressive strength layer structure of this utility model.

[0019] Figure 5 This is a partial cross-sectional view of the outer layer structure of the present invention.

[0020] In the diagram: 1. Upper arc-shaped bracket; 2. Lower arc-shaped bracket; 3. Mounting base; 4. Galvanized flat iron material layer; 5. Compression-resistant layer; 51. Alloy steel layer; 52. Carbon steel layer; 6. Outer surface layer; 61. Epoxy resin coating; 62. Rust-proof paint topcoat layer; 7. Bolt; 8. Screw pin; 9. Rubber pad. Detailed Implementation

[0021] The present invention will be further described below with reference to the embodiments.

[0022] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the concept of the present invention are all within the scope of protection claimed by the present invention.

[0023] Please see Figure 1-5 This utility model provides an adjustable bracket for electrical wiring harness processing, including an upper arc-shaped bracket 1 and a lower arc-shaped bracket 2. The upper arc-shaped bracket 1 is located above the lower arc-shaped bracket 2. A mounting base 3 is installed at the bottom of the lower arc-shaped bracket 2. The upper arc-shaped bracket 1 includes a galvanized flat iron material layer 4. An anti-pressure layer 5 is provided on the outer surface of the galvanized flat iron material layer 4. An outer surface layer 6 is provided on the outer surface of the anti-pressure layer 5. The anti-pressure layer 5 includes an alloy steel layer 51. A carbon steel layer 52 is provided on the outer surface of the alloy steel layer 51. The outer surface layer 6 includes an epoxy resin coating 61. An anti-rust paint topcoat layer 62 is provided on the outer surface of the epoxy resin coating 61. Rubber pads 9 are adhered to the inner cavities of both the upper arc-shaped bracket 1 and the lower arc-shaped bracket 2.

[0024] Bolts 7 are provided on both sides of the top of the upper arc-shaped bracket 1. The bottom of the bolts 7 penetrates through both sides of the bottom of the lower arc-shaped bracket 2. Nuts are threaded on the bottom of the surface of the bolts 7, and the top of the nuts contacts both sides of the bottom of the lower arc-shaped bracket 2. Through the alloy steel layer 51 and the carbon steel layer 52, high strength, high toughness, wear resistance, corrosion resistance, low temperature resistance, and high temperature resistance can be obtained, which improves the strength and corrosion resistance of the upper arc-shaped bracket 1 and increases its high temperature resistance and rust resistance.

[0025] The upper arc-shaped bracket 1 and the lower arc-shaped bracket 2 are provided with screw holes for use with bolts 7. The galvanized flat iron material layer 4 has excellent mechanical strength, wear resistance and good corrosion resistance. It also has good comprehensive performance, including mechanical properties, heat resistance, wear resistance and chemical resistance, which increases the service life of the upper arc-shaped bracket 1.

[0026] Among them, the top of the mounting base 3 is provided with screw pins 8 around the perimeter, and the bottom of the screw pins 8 penetrates the bottom of the mounting base 3. With the assistance of epoxy resin coating 61 and anti-rust paint topcoat layer 62, it has good acid and alkali resistance, wear resistance and flame retardancy. The upper arc bracket 1 can still maintain good mechanical properties even when exposed to harsh conditions for a long time. At the same time, it also has good corrosion resistance, which increases the corrosion resistance and chemical resistance of the upper arc bracket 1 and extends the service life of the upper arc bracket 1.

[0027] The upper arc-shaped bracket 1 and the lower arc-shaped bracket 2 are made of the same material, and the mounting base 3 is made of the same material as the lower arc-shaped bracket 2. The lower arc-shaped bracket 2 can be fixed by setting the mounting base 3 and the screw pin 8, which increases the stability of the lower arc-shaped bracket 2 during use.

[0028] The mounting base 3 has through holes around its top for use with screw pins 8, and the bottom of the through holes extends to the bottom of the mounting base 3. The lower arc bracket 2 and the upper arc bracket 1 can be fixed by the bolts 7, so that the lower arc bracket 2 and the upper arc bracket 1 can be fixed to the wire harness to prevent the wire harness from falling off during processing. In addition, the bolts 7 and nuts can be used to adjust the position of the upper arc bracket 1 and the lower arc bracket 2, so that the wire harness of different diameters can be fixed without affecting the processing effect of the wire harness.

[0029] The working principle and usage process of this utility model are as follows: Through the alloy steel layer 51 and carbon steel layer 52, high strength, high toughness, wear resistance, corrosion resistance, low temperature resistance, and high temperature resistance are achieved, improving the strength and corrosion resistance of the upper arc-shaped bracket 1, and increasing its high temperature resistance and rust resistance. The galvanized flat iron material layer 4 provides excellent mechanical strength, wear resistance, and good corrosion resistance, while also exhibiting good comprehensive performance, including mechanical properties, heat resistance, wear resistance, and chemical resistance, increasing the service life of the upper arc-shaped bracket 1. With the assistance of the epoxy resin coating 61 and the anti-rust paint topcoat layer 62, it possesses excellent acid and alkali resistance, wear resistance, and flame retardancy, enabling the upper arc-shaped bracket 1 to withstand long-term exposure to harsh conditions. The lower arc bracket 2 maintains good mechanical properties and corrosion resistance, increasing its corrosion and chemical resistance and extending its service life. The mounting base 3 and screw pin 8 can be used to fix the lower arc bracket 2, increasing its stability during use. Bolt 7 can be used to fix the lower arc bracket 2 to the upper arc bracket 1, securing the wire harness and preventing it from falling off during processing. Furthermore, the bolt 7 and nut allow for adjustment of the positions of the upper and lower arc brackets, enabling fixing to wire harnesses of different diameters without affecting processing results.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An adjustable bracket for electrical wire harness processing, comprising an upper arc-shaped bracket (1) and a lower arc-shaped bracket (2), characterized in that: The upper arc-shaped bracket (1) is located above the lower arc-shaped bracket (2). The bottom of the lower arc-shaped bracket (2) is equipped with a mounting base (3). The upper arc-shaped bracket (1) includes a galvanized flat iron material layer (4). The outer surface of the galvanized flat iron material layer (4) is provided with a pressure-resistant layer (5). The outer surface of the pressure-resistant layer (5) is provided with an outer surface layer (6). The pressure-resistant layer (5) includes an alloy steel layer (51). The outer surface of the alloy steel layer (51) is provided with a carbon steel layer (52). The outer surface layer (6) includes an epoxy resin coating (61). The outer surface of the epoxy resin coating (61) is provided with a rust-proof paint topcoat layer (62). The inner cavity of the upper arc-shaped bracket (1) and the inner cavity of the lower arc-shaped bracket (2) are both bonded with rubber pads (9).

2. The adjustable bracket for electrical wire harness processing according to claim 1, characterized in that: Bolts (7) are provided on both sides of the top of the upper arc-shaped bracket (1). The bottom of the bolts (7) penetrates through both sides of the bottom of the lower arc-shaped bracket (2). Nuts are threaded on the bottom of the surface of the bolts (7), and the top of the nuts contacts both sides of the bottom of the lower arc-shaped bracket (2).

3. The adjustable bracket for electrical wire harness processing according to claim 2, characterized in that: Both sides of the top of the upper arc-shaped bracket (1) and both sides of the top of the lower arc-shaped bracket (2) are provided with screw holes for use with bolts (7).

4. The adjustable bracket for electrical wire harness processing according to claim 1, characterized in that: The mounting base (3) is provided with screws (8) around its top, and the bottom of the screws (8) penetrates the bottom of the mounting base (3).

5. An adjustable bracket for electrical wire harness processing according to claim 1, characterized in that: The upper arc-shaped bracket (1) and the lower arc-shaped bracket (2) are made of the same material, and the mounting base (3) is made of the same material as the lower arc-shaped bracket (2).

6. The adjustable bracket for electrical wire harness processing according to claim 4, characterized in that: The mounting base (3) has through holes around its top for use with screws (8), and the bottom of the through holes extends to the bottom of the mounting base (3).