A ceramic filter assembly pressing and molding device

Abstract

This utility model relates to the technical field of ceramic filter assembly pressing and molding, and in particular to a ceramic filter assembly pressing and molding device. By incorporating a striking mechanism and a scraping mechanism, excess material can be cleaned during the ceramic filter assembly pressing and molding process, and the material can be struck during pressing to make it more compact and accelerate molding. The device includes a pressing mechanism; it also includes a material storage mechanism, a bottom mold mechanism, two sets of striking mechanisms, and a scraping mechanism. The bottom mold mechanism is mounted on the material storage mechanism, the pressing mechanism is mounted at the lower end of the material storage mechanism, the two sets of striking mechanisms are mounted inside the material storage mechanism, and the scraping mechanism is mounted on the material storage mechanism. The material storage mechanism stores the material, the bottom mold mechanism provides limiting, the pressing mechanism performs pressing, the striking mechanisms perform demolding, and the scraping mechanism performs scraping.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic filter assembly pressing and molding, and in particular to a ceramic filter assembly pressing and molding device. Background Technology

[0002] The pressing and molding device is driven by a drive unit, which uses friction to make the rollers or roller bars roll, thereby crushing the quartz stone mixture in the mold and pressing the sheet into shape.

[0003] In existing ceramic filter assembly pressing and molding devices, such as the pressing and molding device using rollers disclosed in utility model patent application number CN202421238968.3, the compaction belt is tightly attached to the lower surface of the roller. Before pressing, the compaction belt smooths the mixture on the mold surface. During the pressing operation, the compaction belt is driven by a compaction belt drive sub-assembly to drive the compaction belt to reciprocate, thereby pulling the roller and causing it to rotate. This achieves rolling pressing of the mixture in the mold, reducing the requirements for the flatness of the fabric. At the same time, it can ensure that the roller rotates synchronously during the pressing process to crush the material, solving the problem that the roller sometimes rotates and sometimes does not rotate during the pressing process in existing pressing and molding devices, and achieving full pressing of the mixture.

[0004] However, during the pressing and molding process of ceramic filter components, excess material will be scattered on the equipment, resulting in material waste. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a ceramic filter assembly pressing and molding device that, by setting a striking mechanism and a scraping mechanism, can clean up excess material during the pressing and molding process of the ceramic filter assembly, and can strike the material during the pressing process to make the material more compact and the molding process faster.

[0006] This utility model discloses a ceramic filter assembly pressing and molding device, which includes a pressing mechanism; it also includes a material storage mechanism, a bottom mold mechanism, two sets of striking mechanisms and a scraping mechanism. The bottom mold mechanism is installed on the material storage mechanism, the pressing mechanism is installed at the lower end of the material storage mechanism, the two sets of striking mechanisms are installed inside the material storage mechanism, and the scraping mechanism is installed on the material storage mechanism.

[0007] The material storage mechanism stores the material, the bottom mold mechanism limits the movement, the pressing mechanism presses the material, the hammering mechanism demolds the material, and the scraping mechanism scrapes the material. By limiting the movement through the bottom mold mechanism, opening the scraping mechanism to scrape the material, collecting excess material through the material storage mechanism, pressing through the pressing mechanism, and simultaneously opening the hammering mechanism to hammer the material, the excess material can be cleaned up during the pressing and molding process of the ceramic filter assembly. Furthermore, the material can be hammered during the pressing process to make the material more compact and to accelerate the molding process.

[0008] Preferably, the material storage mechanism includes a base frame, a top frame, and two sets of surplus material bins. The top frame is installed on the upper end of the base frame, and the two sets of surplus material bins are slidably installed inside the base frame; surplus materials are collected through the surplus material bins.

[0009] Preferably, the bottom mold mechanism includes a support plate and two sets of bottom molds. The support plate is mounted on the base frame, and the two sets of bottom molds are mounted on the support plate. The support plate provides support, and the bottom molds provide positioning.

[0010] Preferably, the pressing mechanism includes a hydraulic cylinder and a top mold. The hydraulic cylinder is installed at the lower end of the top frame, and the top mold is installed at the lower end of the hydraulic cylinder. The top mold is driven by opening the hydraulic cylinder to make the top mold cooperate with the bottom mold for pressing.

[0011] Preferably, the striking mechanism includes a force-distributing cone and an air hammer. The force-distributing cone is installed at the lower end of the bottom mold, and the air hammer is installed inside the base frame. By turning on the air hammer to strike the force-distributing cone, the force is made uniform through the force-distributing cone. At the same time, it can make the pressing more compact and facilitate demolding.

[0012] Preferably, the scraping mechanism includes a scraper, a lead screw, and a motor. The scraper is slidably mounted on the base frame, and the lead screw is rotatably mounted on the base frame. The lead screw and the scraper are threaded together. The motor is mounted on the right end of the base frame, and the output end of the motor is connected to the input end of the lead screw. By turning on the motor, the lead screw is driven to rotate. As the lead screw rotates, it engages with the scraper threadedly, causing the scraper to move and scrape off the material.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by limiting the bottom mold mechanism, opening the scraping mechanism for scraping, collecting excess material by the storage mechanism, pressing by the pressing mechanism, and simultaneously opening the knocking mechanism for knocking, the excess material can be cleaned up during the pressing and forming process of the ceramic filter assembly, and the material can be knocked during the pressing process to make the material more compact and the forming faster. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0015] Figure 2This is a schematic diagram of the second isometric structure of this utility model;

[0016] Figure 3 This is a frontal sectional isometric structural schematic diagram of this utility model;

[0017] Figure 4 This is a right-view sectional isometric structural schematic diagram of this utility model;

[0018] The following are labels in the attached diagram: 1. Material storage mechanism; 11. Base frame; 12. Top frame; 13. Residual material bin; 2. Bottom mold mechanism; 21. Support plate; 22. Bottom mold; 3. Pressing mechanism; 31. Hydraulic cylinder; 32. Top mold; 4. Striking mechanism; 41. Force cone; 42. Air hammer; 5. Scraping mechanism; 51. Scraper; 52. Lead screw; 53. Motor. Detailed Implementation

[0019] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1

[0020] like Figures 1 to 4 As shown, a ceramic filter assembly pressing and molding device includes a pressing mechanism 3, a material storage mechanism 1, a bottom mold mechanism 2, two sets of striking mechanisms 4 and a scraping mechanism 5. The bottom mold mechanism 2 is installed on the material storage mechanism 1, the pressing mechanism 3 is installed at the lower end of the material storage mechanism 1, the two sets of striking mechanisms 4 are installed inside the material storage mechanism 1, and the scraping mechanism 5 is installed on the material storage mechanism 1.

[0021] The material storage mechanism 1 stores the material, the bottom mold mechanism 2 limits the movement, the pressing mechanism 3 presses the material, the knocking mechanism 4 demolds the material, and the scraping mechanism 5 scrapes the material.

[0022] The material storage mechanism 1 includes a base frame 11, a top frame 12, and two sets of residual material bins 13. The top frame 12 is installed on the upper end of the base frame 11, and the two sets of residual material bins 13 are slidably installed inside the base frame 11.

[0023] The bottom mold mechanism 2 includes a support plate 21 and two sets of bottom molds 22. The support plate 21 is mounted on the base frame 11, and the two sets of bottom molds 22 are mounted on the support plate 21.

[0024] The pressing mechanism 3 includes a hydraulic cylinder 31 and a top mold 32. The hydraulic cylinder 31 is installed at the lower end of the top frame 12, and the top mold 32 is installed at the lower end of the hydraulic cylinder 31.

[0025] The striking mechanism 4 includes a force-shaping cone 41 and an air hammer 42. The force-shaping cone 41 is installed at the lower end of the bottom mold 22, and the air hammer 42 is installed inside the base frame 11.

[0026] The scraping mechanism 5 includes a scraper 51, a lead screw 52 and a motor 53. The scraper 51 is slidably mounted on the base frame 11, the lead screw 52 is rotatably mounted on the base frame 11, and the lead screw 52 is threadedly engaged with the scraper 51. The motor 53 is mounted on the right end of the base frame 11, and the output end of the motor 53 is connected to the input end of the lead screw 52.

[0027] Supported by support plate 21 and limited by bottom mold 22, the lead screw 52 is driven by motor 53 to rotate. While rotating, the lead screw 52 engages with scraper 51 to move and scrape off the material. Excess material is collected by waste material bin 13. The top mold 32 is driven by hydraulic cylinder 31 to press the material in conjunction with bottom mold 22. At the same time, the force cone 41 is struck by air hammer 42 to make the force distribution uniform. The force cone 41 makes the pressing more compact and facilitates demolding. Thus, during the pressing and molding process of ceramic filter assembly, excess material can be cleaned up and the material can be struck during the pressing process to make the material more compact and the molding faster.

[0028] like Figures 1 to 4 As shown, the ceramic filter assembly pressing and molding device of this utility model is supported by a support plate 21 and limited by a bottom mold 22 during operation. The motor 53 drives the lead screw 52 to rotate. While the lead screw 52 rotates, it engages with the scraper 51 to move and scrape off the material. The excess material is collected through the waste material bin 13. The hydraulic cylinder 31 drives the top mold 32 to press the material in conjunction with the bottom mold 22. At the same time, the air hammer 42 strikes the force cone 41, which makes the force distribution uniform and can make the pressing more compact and facilitate demolding.

[0029] The hydraulic cylinder 31, air hammer 42, and motor 53 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0030] The main function achieved by this utility model is: during the pressing and molding process of ceramic filter components, by setting a knocking mechanism and a scraping mechanism, excess material can be cleaned up during the pressing and molding process of ceramic filter components, and the material can be knocked during the pressing process to make the material more compact and the molding process faster.

[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A ceramic filter assembly press forming apparatus comprising a press mechanism (3); characterized in that, It also includes a material storage mechanism (1), a bottom mold mechanism (2), two sets of striking mechanisms (4) and a scraping mechanism (5). The bottom mold mechanism (2) is installed on the material storage mechanism (1), the pressing mechanism (3) is installed at the lower end of the material storage mechanism (1), the two sets of striking mechanisms (4) are installed inside the material storage mechanism (1), and the scraping mechanism (5) is installed on the material storage mechanism (1). The material storage mechanism (1) stores the material, the bottom mold mechanism (2) limits the position, the pressing mechanism (3) presses the material, the knocking mechanism (4) demolds the material, and the scraping mechanism (5) scrapes the material.

2. A press forming apparatus for a ceramic filter assembly as defined in claim 1, wherein The material storage mechanism (1) includes a base frame (11), a top frame (12) and two sets of surplus material bins (13). The top frame (12) is installed on the upper end of the base frame (11), and the two sets of surplus material bins (13) are slidably installed inside the base frame (11).

3. A press forming apparatus for a ceramic filter assembly as defined in claim 2, wherein The bottom mold mechanism (2) includes a support plate (21) and two sets of bottom molds (22). The support plate (21) is mounted on the base frame (11), and the two sets of bottom molds (22) are mounted on the support plate (21).

4. A press forming apparatus for a ceramic filter assembly as defined in claim 2, wherein The pressing mechanism (3) includes a hydraulic cylinder (31) and a top mold (32). The hydraulic cylinder (31) is installed at the lower end of the top frame (12), and the top mold (32) is installed at the lower end of the hydraulic cylinder (31).

5. A press forming apparatus for a ceramic filter assembly as defined in claim 3, wherein The striking mechanism (4) includes a force cone (41) and an air hammer (42). The force cone (41) is installed at the lower end of the bottom mold (22), and the air hammer (42) is installed inside the base frame (11).

6. A press forming apparatus for a ceramic filter assembly as defined in claim 2, wherein The scraping mechanism (5) includes a scraper (51), a lead screw (52) and a motor (53). The scraper (51) is slidably mounted on the base frame (11), and the lead screw (52) is rotatably mounted on the base frame (11). The lead screw (52) and the scraper (51) are threaded together. The motor (53) is mounted on the right end of the base frame (11), and the output end of the motor (53) is connected to the input end of the lead screw (52).

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