High-transparency silicone tube forming device

Abstract

This utility model relates to the field of high-transparency silicone tube production technology, specifically a high-transparency silicone tube molding device, including a frame. A support block is installed at one end of the top of the frame, a thermoforming machine is installed on the top of the support block, a feeding hopper is installed on the top of the thermoforming machine, and one end of a discharge pipe is installed at the bottom of the feeding hopper. A cover is installed at the other end of the top of the frame, an observation door is hinged to one side of the cover, a water tank is installed on the top of the cover, a water inlet is installed at one end of the top of the water tank, and a first water pump is connected to the bottom of one side of the water tank. The improved molding device can effectively remove various impurities from cooling wastewater and purify the cooling wastewater, thereby realizing the recycling of water resources. At the same time, it can easily clean or replace the filter residue of its filtration and purification components, avoiding water waste, reducing the production cost of high-transparency silicone tubes, and reducing environmental pollution.

Description

Technical Field

[0001] This utility model relates to the field of high-transparency silicone tube production technology, specifically a high-transparency silicone tube forming device. Background Technology

[0002] The production of high-transparency silicone tubes utilizes advanced silicone materials and precision machining technology to manufacture silicone tubes with extremely high transparency and excellent performance. To ensure the quality and performance of high-transparency silicone tubes, strict control over raw material ratios, heating temperature, curing time, and molding process is crucial during production. The high-transparency silicone tube molding equipment can precisely control the fluidity of the silicone, ensure uniform heating, and regulate molding pressure, thereby guaranteeing that the silicone tubes maintain high transparency during production and avoiding poor quality caused by uneven heating or pressure.

[0003] During the design process of this utility model, the following problems were discovered in the existing technology:

[0004] Currently common molding equipment requires prolonged water cooling of silicone tubes during production to accelerate the shaping process. However, the cooling wastewater generated by water cooling spray accumulates a large amount of silicone particles and impurities. Direct use of these impurities affects the transparency and appearance of the silicone tubes, making water resource recycling difficult, wasting water resources, increasing the input cost of producing high-transparency silicone tubes, and the cooling wastewater is usually discharged directly into the sewer, which can easily cause environmental pollution. Utility Model Content

[0005] The purpose of this invention is to provide a high-transparency silicone tube forming device to solve the problems mentioned in the background art, such as the difficulty in carrying out water resource recycling operations, the waste of water resources, and the easy occurrence of environmental pollution.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-transparency silicone tube forming device, comprising a frame, a support block installed at one end of the top of the frame, a thermoforming machine installed at the top of the support block, a feeding hopper installed at the top of the thermoforming machine, a discharge pipe installed at the bottom of the feeding hopper, a cover installed at the other end of the top of the frame, an observation door hinged to one side of the cover, a water tank installed at the top of the cover, a water inlet installed at one end of the top of the water tank, a first water pump connected to the bottom of one side of the water tank, a water outlet frame connected to the top of the first water pump, a plurality of atomizing nozzles installed at the bottom of the water outlet frame, water guide plates installed on both sides of the inner wall of the cover, a placement frame installed in the middle of the upper surface of the water guide plates, a groove opened on the upper surface of the frame near the cover, a circulation component installed at the bottom of the groove, and a second water pump connected to the bottom of one side of the circulation component.

[0007] The circulation assembly includes a circulation box installed at the bottom of the trough. Sliding grooves are formed on both sides of the inner wall of the circulation box. A mounting frame is slidably connected inside the sliding grooves. A first recess is formed at the top of the inner walls on both sides of the mounting frame. A second recess is formed in the middle of the inner walls on both sides of the mounting frame. A third recess is formed at the bottom of the inner walls on both sides of the mounting frame. A first filter plate is slidably connected inside the first recess, a second filter plate is slidably connected inside the second recess, and a third filter plate is slidably connected inside the third recess.

[0008] More preferably, the top of the water outlet frame is mounted on the top of the inner wall of the cover.

[0009] More preferably, a through groove is provided on one side of the cover, and the internal size of the through groove is consistent with the external size of one end of the thermoforming machine.

[0010] More preferably, the atomizing nozzles are evenly and equidistantly distributed at the bottom of the water outlet frame.

[0011] More preferably, the end of the discharge pipe away from the feed hopper is installed on the top of the thermoforming machine, and the top of the second water pump is connected to one end of the top of the water tank.

[0012] More preferably, a handle is installed on one side of the mounting frame, and the mounting frame forms a pull-out structure with the handle and the slide groove.

[0013] More preferably, each of the first, second, and third filter plates has an embedded handle on one side, and the first filter plate is made of quartz sand, the second filter plate is made of activated carbon, and the third filter plate is made of RO membrane.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This shaping device effectively removes various impurities from cooling wastewater and purifies the water quality through the combined use of the first, second, and third filter plates. The purified wastewater is then collected inside a circulation tank and pumped back into the tank for reuse, achieving water recycling and preventing waste. Furthermore, the installation frame can be slid out by pulling the handle on one side, and the embedded handles on the sides of the first, second, and third filter plates can be pulled to remove them, facilitating filter residue cleaning or replacement. This reduces the production cost of high-transparency silicone tubes, minimizes environmental pollution, and meets the requirements of sustainable development. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 This is a front view structural diagram of the thermoforming machine of this utility model;

[0018] Figure 3 This is a front view structural diagram of the cover body of this utility model;

[0019] Figure 4 This is a schematic diagram of the exploded structure of the water-cooled component of this utility model;

[0020] Figure 5 This is a front view structural diagram of the circulation component of this utility model;

[0021] Figure 6 This is a schematic diagram of the exploded structure of the circulating component of this utility model.

[0022] In the diagram: 1. Frame; 2. Support block; 3. Thermoforming machine; 4. Feed hopper; 5. Discharge pipe; 6. Cover; 7. Observation door; 8. Water tank; 9. Water inlet; 10. First water pump; 11. Water outlet frame; 12. Atomizing nozzle; 13. Water guide plate; 14. Placement frame; 15. Slope; 16. Circulation assembly; 1601. Circulation box; 1602. Slide groove; 1603. Mounting frame; 1604. First groove; 1605. Second groove; 1606. Third groove; 1607. First filter plate; 1608. Second filter plate; 1609. Third filter plate; 17. Second water pump. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 6This utility model provides a technical solution: a high-transparency silicone tube molding device, including a frame 1, a support block 2 installed at one end of the top of the frame 1, a thermoforming machine 3 installed at the top of the support block 2, a feed hopper 4 installed at the top of the thermoforming machine 3, a discharge pipe 5 installed at the bottom of the feed hopper 4, a cover 6 installed at the other end of the top of the frame 1, an observation door 7 hinged to one side of the cover 6, a water tank 8 installed at the top of the cover 6, and a water inlet 9 installed at one end of the top of the water tank 8. The bottom of one side of the water tank 8 is connected to the first water pump 10, the top of the first water pump 10 is connected to the water outlet frame 11, and the bottom of the water outlet frame 11 is equipped with several atomizing nozzles 12. The two sides of the inner wall of the cover 6 are equipped with water guide plates 13, and the middle of the upper surface of the water guide plate 13 is equipped with a placement frame 14. The upper surface of the frame 1 is provided with a sloping groove 15 near the end of the cover 6, and the bottom of the sloping groove 15 is equipped with a circulation component 16. The bottom of one side of the circulation component 16 is connected to the second water pump 17.

[0025] The circulation assembly 16 includes a circulation box 1601 installed at the bottom of the ramp 15. The inner walls of the circulation box 1601 are provided with grooves 1602 on both sides. The inside of the grooves 1602 is slidably connected to the mounting frame 1603. The top of the inner walls on both sides of the mounting frame 1603 is provided with a first groove 1604. The middle of the inner walls on both sides of the mounting frame 1603 is provided with a second groove 1605. The bottom of the inner walls on both sides of the mounting frame is provided with a third groove 1606. The first groove 1604 is slidably connected to a first filter plate 1607. The second groove 1605 is slidably connected to a second filter plate 1608. The third groove 1606 is slidably connected to a third filter plate 1609.

[0026] In this embodiment, as Figure 4 As shown, the top of the water outlet frame 11 is installed on the top of the inner wall of the cover 6.

[0027] In this embodiment, as Figure 4 As shown, a through groove is provided on one side of the cover 6, and the internal size of the through groove is consistent with the external size of one end of the thermoforming machine 3.

[0028] In this embodiment, as Figure 4 As shown, the atomizing nozzles 12 are evenly and equidistantly distributed at the bottom of the water outlet frame 11.

[0029] In this embodiment, as Figure 2 As shown, the end of the discharge pipe away from the feed hopper 4 is installed on the top of the thermoforming machine 3, and the top of the second water pump 17 is connected to one end of the top of the water tank 8.

[0030] In this embodiment, as Figure 6 As shown, a handle is installed on one side of the mounting frame 1603, and the mounting frame 1603 forms a pull-out structure with the slide groove 1602 through the handle.

[0031] In this embodiment, as Figure 6 As shown, the first filter plate 1607, the second filter plate 1608 and the third filter plate 1609 are all provided with an embedded handle on one side. The first filter plate 1607 is made of quartz sand, the second filter plate 1608 is made of activated carbon, and the third filter plate 1609 is made of RO membrane.

[0032] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the high-transparency silicone tube forming device operates as follows:

[0033] First, the operator injects cooling water into the water tank 8 through the inlet 9. After injection, the granular raw material for producing high-transparency silicone tubes is fed into the feed hopper 4. The raw material is then transported to the thermoforming machine 3 through the outlet pipe 5. The thermoforming machine 3 is started to extrude the formed silicone tubes. At the same time, the first water pump 10 is started, and cooling water is transported to the outlet frame 11 through the pipeline. Then, multiple atomizing nozzles 12 installed at the bottom of the outlet frame 11 spray water mist to cool the newly formed silicone tubes, thereby accelerating the shaping speed of the rubber tubes. After the cooling process, the wastewater will fall onto the surface of the guide plate 13. Under the guidance of the guide plate 13, the wastewater will pass through the sloping groove 15 opened at one end of the top of the frame 1 and accumulate and fall into the circulation tank 1601. The wastewater entering the circulation tank 1601 will first pass through the first filter plate 1607 made of quartz sand, which will filter out the large particles in the wastewater. Particulate impurities undergo initial filtration. The pre-filtered wastewater then falls onto the surface of the second filter plate 1608, effectively removing silica gel microparticles and small particulate impurities. Further, the wastewater falls onto the surface of the third filter plate 1609, which is made of RO membrane material, effectively removing residual organic matter, bacteria, and microcolloids, thus purifying the water. Finally, the fully filtered and purified wastewater is collected inside the circulation tank 1601. At this point, the second water pump 17 is activated to re-inject the purified wastewater into the water tank 8, achieving water resource recycling. Once the silica gel tube has set, the handle on one side of the mounting frame 1603 can be pulled to slide the frame out. Furthermore, by pulling the embedded handles on one side of the first filter plate 1607, the second filter plate 1608, and the third filter plate 1609, they can be slid out for easy cleaning or replacement of filter residue.

[0034] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-transparency silicone tube forming device comprising a frame (1), characterized in that: A support block (2) is installed at one end of the top of the frame (1). A thermoforming machine (3) is installed on the top of the support block (2). A feed hopper (4) is installed on the top of the thermoforming machine (3). One end of a discharge pipe (5) is installed at the bottom of the feed hopper (4). A cover (6) is installed at the other end of the top of the frame (1). An observation door (7) is hinged to one side of the cover (6). A water tank (8) is installed on the top of the cover (6). A water inlet (9) is installed at one end of the top of the water tank (8). The bottom end of one side of the water tank (8) is connected to a... A first water pump (10) is connected to a water outlet frame (11) at its top. Several atomizing nozzles (12) are installed at the bottom of the water outlet frame (11). Water guide plates (13) are installed on both sides of the inner wall of the cover (6). A placement frame (14) is installed in the middle of the upper surface of the water guide plate (13). A trough (15) is opened on the upper surface of the frame (1) near the end of the cover (6). A circulation component (16) is installed at the bottom of the trough (15). A second water pump (17) is connected to the bottom of one side of the circulation component (16). The circulation assembly (16) includes a circulation box (1601) installed at the bottom of the ramp (15). The circulation box (1601) has sliding grooves (1602) on both sides of its inner wall. A mounting frame (1603) is slidably connected inside the sliding grooves (1602). A first groove (1604) is provided at the top of the inner walls on both sides of the mounting frame (1603). A second groove (1605) is provided in the middle of the inner walls on both sides of the mounting frame (1603). A third groove (1606) is provided at the bottom of the inner walls on both sides of the mounting frame (1603). A first filter plate (1607) is slidably connected inside the first groove (1604). A second filter plate (1608) is slidably connected inside the second groove (1605). A third filter plate (1609) is slidably connected inside the third groove (1606).

2. The high transparent silicone tube forming apparatus according to claim 1, wherein: The top of the water outlet frame (11) is installed on the top of the inner wall of the cover (6).

3. The high transparent silicone tube forming apparatus according to claim 1, wherein: A through groove is provided on one side of the cover (6), and the internal size of the through groove is consistent with the external size of one end of the thermoforming machine (3).

4. The high-transparency silicone tube forming device according to claim 1, characterized in that: The atomizing nozzles (12) are evenly and equidistantly distributed at the bottom of the water outlet frame (11).

5. The high-transparency silicone tube forming apparatus according to claim 1, characterized in that: The end of the discharge pipe (5) away from the feed hopper (4) is installed on the top of the thermoforming machine (3), and the top of the second water pump (17) is connected to one end of the top of the water tank (8).

6. The high-transparency silicone tube forming apparatus according to claim 1, characterized in that: A handle is installed on one side of the mounting frame (1603), and the mounting frame (1603) forms a pull-out structure with the slide groove (1602) through the handle.

7. The high-transparency silicone tube forming apparatus according to claim 1, characterized in that: The first filter plate (1607), the second filter plate (1608) and the third filter plate (1609) are each provided with an embedded handle on one side. The first filter plate (1607) is made of quartz sand, the second filter plate (1608) is made of activated carbon, and the third filter plate (1609) is made of RO membrane.

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