A film overmolding machine

By designing an automated encapsulation machine, the problems of low encapsulation efficiency and difficulty in meeting aseptic requirements for medical-grade products have been solved, realizing an unmanned, standardized, and efficient encapsulation process.

CN224277825UActive Publication Date: 2026-05-26成都捷泓自动化设备有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
成都捷泓自动化设备有限公司
Filing Date
2025-08-07
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing technologies for packaging medical-grade products have low packaging efficiency and make it difficult to meet sterility requirements. In particular, manual operation is inefficient and it is not easy to ensure sterility during the packaging of heavy, disc-shaped materials.

Method used

A film-making machine was designed, comprising a lifting mechanism, a material loading mechanism, a bag-pulling and sealing mechanism, a bag feeding mechanism, and a bag-sealing mechanism. It realizes the automated film-making process of products through mechanized operation, including technologies such as vacuum adsorption, heat sealing and bag cutting, and vacuum suction of the bag body.

Benefits of technology

It has achieved an unmanned, standardized, and efficient product packaging process, ensuring that aseptic requirements are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a sleeve-sealing machine, comprising: a frame, a feeding platform in the middle of the frame in the height direction, a lifting mechanism that can extend and retract vertically in the middle of the feeding platform, the lifting mechanism being installed at the bottom of the frame, a material-carrying mechanism on the feeding platform on both sides of the lifting mechanism, the material-carrying mechanism transferring the product to be sleeved from one end of the feeding platform to the other end, a side-mounted material-lifting mechanism in the middle of the frame on both sides of the material-carrying mechanism, the side-mounted material-lifting mechanism corresponding to the lifting mechanism, a lifting and sliding structure on both sides of the frame, a pull-sealing bag mechanism spanning the lifting and sliding structure, the pull-sealing bag mechanism being symmetrically arranged on both sides of the corresponding position of the lifting mechanism; a bag feeding mechanism on the top of the frame, a bag tube frame on one side of the frame, the bag feeding mechanism guiding the bag material on the bag tube frame to the top of the frame, and a top-sealing bag mechanism at the bottom of the outlet of the bag feeding mechanism, solving the technical problems of low sealing efficiency and difficulty in ensuring sterility requirements in the prior art.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical device technology, and in particular relates to a film-coating machine. Background Technology

[0002] In the production of medical-grade products, they often need to be bagged and vacuum-sealed before leaving the factory. For some cake-shaped materials, due to their large weight, the current technology often involves manual operation. This method of packaging is very inefficient, and manual operation is not easy to meet the aseptic requirements. Therefore, how to achieve an efficient and clean packaging process is a problem that those skilled in the art have been thinking about. Utility Model Content

[0003] The purpose of this invention is to provide a film-sealing machine that solves the technical problems of low sealing efficiency and difficulty in ensuring sterility in the prior art.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A film-wrapping machine includes: a frame, a feeding platform at the center of the frame in the height direction, a vertically extendable lifting mechanism at the center of the feeding platform, the lifting mechanism being installed at the bottom of the frame, a material-carrying mechanism on the feeding platform on both sides of the lifting mechanism, the material-carrying mechanism transferring the product to be wrapped from one end of the feeding platform to the other end, a side-mounted material-lifting mechanism at the center of the frame on both sides of the material-carrying mechanism, the side-mounted material-lifting mechanism corresponding to the lifting mechanism, a lifting and sliding structure on both sides of the frame, a bag-sealing mechanism spanning the lifting and sliding structure, the bag-sealing mechanism being symmetrically arranged on both sides of the corresponding position of the lifting mechanism; a bag-feeding mechanism at the top of the frame, a bag tube frame on one side of the frame, the bag-feeding mechanism guiding the bag material on the bag tube frame to the top of the frame, and a top-sealing mechanism at the bottom of the outlet of the bag-feeding mechanism.

[0006] The present invention relates to a film-making machine, wherein the material-carrying mechanism includes two material-carrying plates, each having an infeed support rod and an outlet support rod at both ends, and each material-carrying plate having a horizontal moving mechanism at its bottom.

[0007] The present invention relates to a film-making machine, wherein the sealing bag mechanism includes: symmetrically arranged sealing bag mounting seats, both ends of which are connected to an up-and-down lifting mechanism; a heat-sealing and bag-cutting structure is provided on the sealing bag mounting seats; and a bag-suction structure is provided at the lower part of the heat-sealing and bag-cutting structure.

[0008] The present invention relates to a film-making machine, wherein the suction bag structure is a vacuum suction cup, and the vacuum suction cup is provided with pressure claws on the outside.

[0009] The present invention relates to a film-making machine, wherein the lifting mechanism includes: a lifting mechanism base, a primary lifting body is assembled inside the lifting mechanism base, a secondary lifting body is assembled inside the primary lifting body, and a pair of lifting material-carrying wheels are provided on the top of the secondary lifting body.

[0010] The present invention relates to a film-making machine, wherein the lifting material-carrying wheel is equipped with a material-carrying wheel power unit.

[0011] The present invention relates to a film-making machine, wherein a bag vacuum suction device is installed inside the lifting mechanism, the bag vacuum suction device is installed on the lifting structure, and the bag vacuum suction device can extend or retract from the top of the lifting mechanism.

[0012] The present invention relates to a film-making machine, wherein a side-pull bag structure is installed on the frame on one side of the side-top material mechanism, and the side-pull bag structure fixes the bag tube to the side.

[0013] The present invention relates to a film-making machine, wherein each of the side bag-pulling structures has a plurality of bag clamps arranged vertically at intervals, the bag clamps being mounted on a horizontal telescopic device, and the side top material mechanism is also provided with a telescopic structure.

[0014] The present invention relates to a film-making machine, wherein the two ends of the bag tube frame are provided with servo lifting structures, which enable the bag tube frame to be raised and lowered in the vertical direction.

[0015] The beneficial effects of this utility model are as follows: A film-wrapping machine is provided. The feeding mechanism places the product to be wrapped onto the carrying mechanism, moves and transports the product to the lifting mechanism, and the lifting mechanism lifts the product. The bag-sealing mechanism moves upward, adsorbing and pulling down the flat bag tube from the bag-feeding mechanism, opening it, and then wrapping it around the product. During this process, the top sealing mechanism cuts the bag tube and performs a top seal. Then, the side-mounted feeding mechanism extends horizontally to support the product. The lifting mechanism descends, extending the bag's vacuum suction device to perform vacuum suction. After completion, the bag-sealing mechanisms move closer together to perform the sealing and cutting actions. The vacuum suction device of the middle bag retracts, then the lifting mechanism rises again, the side material feeding mechanism retracts, the lifting material loading wheel rotates, driving the product to rotate on its upper part, pressing the sealed film bag, and then performing the bag pulling and sealing action again; after completion, the material loading mechanism returns to its position so that the discharge support rod corresponds to the position of the lifting mechanism, the lifting mechanism descends to place the product on the discharge support rod, and at the same time, another product to be film-sealed is placed on the infeed support rod, then the material loading mechanism moves, the new product is film-sealed, and the unloading mechanism is used to remove and transfer the completed product, realizing unmanned, standardized and efficient operation throughout the process. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments. In the accompanying drawings:

[0017] Figure 1 This is a front view of an embodiment of the present utility model;

[0018] Figure 2 This is a schematic diagram of the back of an embodiment of the present invention;

[0019] Figure 3 This is a cross-sectional view of an embodiment of the present utility model;

[0020] Figure 4 This is a cross-sectional view of another embodiment of the present utility model;

[0021] Figure 5 This is a schematic diagram of the pull-sealing bag mechanism according to an embodiment of the present utility model;

[0022] Figure 6 This is a partial schematic diagram of the pull-sealing bag mechanism according to an embodiment of the present utility model;

[0023] Figure 7 This is a schematic diagram of the lifting mechanism according to an embodiment of the present utility model;

[0024] Figure 8 This is a cross-sectional view of the lifting mechanism according to an embodiment of the present utility model;

[0025] Figure 9 This is a partial view of the end of the lifting mechanism according to an embodiment of the present invention;

[0026] Figure 10 This is the side pull-out bag structure of this utility model embodiment;

[0027] Figure 11 This is a partial view of the material loading mechanism according to an embodiment of the present utility model;

[0028] Figure 12 This is a partial view of the side pull-out bag structure of an embodiment of this utility model;

[0029] Figure 13 This is a diagram showing the loading state of the product to be covered with film according to an embodiment of this utility model. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] like Figure 1-13 As shown, a film-coating machine includes: a frame 100, a loading platform 110 at the center of the frame 100 in the height direction, a vertically extendable lifting mechanism 300 at the center of the loading platform 110, the lifting mechanism 300 being installed at the bottom of the frame 100, and material-carrying mechanisms 200 on the loading platforms 110 on both sides of the lifting mechanism 300, the material-carrying mechanisms 200 transferring the products to be coated from one end of the loading platform 110 to the other end, and side-mounted material-lifting mechanisms 800 at the center of the frame 100 on both sides of the material-carrying mechanisms 200. The material feeding mechanism 800 is positioned opposite to the lifting mechanism 300. The frame 100 is provided with lifting and sliding structures on both sides. A bag sealing mechanism 400 is provided across the lifting and sliding structure. The bag sealing mechanism 400 is symmetrically arranged on both sides of the corresponding position of the lifting mechanism 300. A bag feeding mechanism 500 is provided at the top of the frame 100. A bag tube frame 510 is provided on one side of the frame 100. The bag feeding mechanism 500 guides the bag material on the bag tube frame 510 to the top of the frame 100. The bottom of the outlet of the bag feeding mechanism 500 is provided with a top sealing mechanism 600.

[0032] In a preferred embodiment, the material loading mechanism 200 includes two material loading plates 210, each with a feeding support rod 220 and a discharging support rod 230 at both ends, and each with a horizontal moving mechanism at the bottom.

[0033] In a preferred embodiment, the pull-to-seal bag mechanism 400 includes: symmetrically arranged pull-to-seal bag mounting seats 410, the two ends of which are connected to an up-and-down lifting mechanism, a heat-sealing and bag-cutting structure 430 on the pull-to-seal bag mounting seat 410, and a bag-suction structure 420 at the lower part of the heat-sealing and bag-cutting structure 430.

[0034] It should be noted that the side top feeding mechanism 800 and the pull-sealing bag mechanism 400 are respectively paired and symmetrically arranged around the lifting mechanism 300. The heat-sealing and bag-cutting structure 430 and the bag suction structure 420 are both installed on the horizontal telescopic structure, so that after adsorbing the flat double-layer bag tube, the two sides shrink to form an open bag tube structure, which is convenient to be put on the product to be filmed.

[0035] In a preferred embodiment, the suction bag structure 420 is a vacuum suction cup 421, and the vacuum suction cup 421 is provided with pressure claws 422 on its outer side.

[0036] It should be noted that the pressure claw 422 is equipped with an upper and lower telescopic cylinder and a horizontal telescopic cylinder, so that when it is not working, it retracts to the inner side below the vacuum suction cup 421, and when it is working, it extends to the outer side of the surface of the vacuum suction cup 421 and presses it, thereby mechanically pressing the contents adsorbed by the bag film.

[0037] In a preferred embodiment, the lifting mechanism 300 includes: a lifting mechanism base 310, a primary lifting body 320 is installed inside the lifting mechanism base 310, a secondary lifting body 330 is installed inside the primary lifting body 320, and a pair of lifting material wheels 340 are provided on the top of the secondary lifting body 330.

[0038] It should be noted that the lifting mechanism 300 is usually lower than the lowest point of the feeding support rod when it is at its lowest point, and the position of the lifting mechanism 300 when it is at its highest point corresponds to the position of the side lifting mechanism 800.

[0039] In a preferred embodiment, the lifting wheel 340 is equipped with a wheel power unit 341.

[0040] It should be noted that the material-carrying wheel power device 341 is an electric motor. The material-carrying wheel power device 341 is connected to the lifting material-carrying wheel 340 through a transmission belt. One of the lifting material-carrying wheels 340 has a pulley that cooperates with the transmission belt. This structure allows the radial film bag to be pressed and flattened by the weight of the product to be filmed after the first layer of film bag is installed, which facilitates the installation of the second layer of film bag.

[0041] In a preferred embodiment, a bag vacuum suction device 350 is installed inside the lifting mechanism 300. The bag vacuum suction device 350 is mounted on the lifting structure and can extend or retract from the top of the lifting mechanism 300.

[0042] It should be noted that the vacuum suction device 350 for the bag body usually has an air extraction tube, which has a certain length so that it can be inserted into the middle of the bag body to extract air.

[0043] In a preferred embodiment, a side bag-pulling structure 700 is installed on the frame 100 on one side of the side top material mechanism 800, and the side bag-pulling structure 700 fixes the bag tube to the side.

[0044] In a preferred embodiment, each of the side-pull bag structures 700 has a plurality of bag clips 710 arranged vertically at intervals. The bag clips 710 are mounted on a horizontal telescopic device, and the side-top material mechanism 800 is also provided with a telescopic structure.

[0045] It should be noted that the side top material mechanism 800 described on each side is arranged in pairs on both sides of the side bag pulling structure 700, thereby avoiding the vertical movement path of the side bag pulling structure 700. The side bag pulling structure 700 is provided with a vertical lifting structure, which can be achieved by the cooperation of the mounting base as a slide groove and a transmission belt, thereby cooperating with the pulling and opening effect of the bag sealing mechanism 400.

[0046] In a preferred embodiment, the bag holder 510 is provided with servo lifting structures at both ends, so that the bag holder 510 can be raised and lowered in the vertical direction.

[0047] It should be noted that this structure makes the height of the bag holder 510 adjustable. It can be lowered when it needs to be filled, making it easier for operators to use, and raised during normal bagging to prevent interference with the products to be bagged.

[0048] Brief description of working principle: The feeding mechanism places the product to be filmed onto the feeding support rods 220 of the loading mechanism 200. The two feeding support rods 220 support the annular surface of the disc-shaped product, moving and transporting the product to the position of the lifting mechanism 300. The lifting mechanism 300 lifts the product. The bag-sealing mechanism 400 moves upward to suction and pull down the flat bag tube at the bag feeding mechanism 500. The suction here is achieved by the vacuum suction cup 421 sucking the outer side of the bag film and pressing the outer side with the pressure claw 422, forming a two-stage fixation to increase stability. During the process, the vacuum suction cup 421 contracts with the telescopic structure, separating the film bags on both sides, thus opening the bag tube to be fitted onto the product during the lowering process. During the process, the top sealing mechanism 600 cuts the bag tube and performs a top seal. Then, the side lifting mechanism 800 extends horizontally to support the product. This process is for temporary support, allowing the lifting mechanism 300 to move down away from the film bag. The lifting mechanism descends, pulling the bag... The vacuum suction device 350 extends to vacuum the top-sealed film bag. After completion, the heat-sealing and cutting structure 430 of the bag-pulling mechanism 400 moves closer to each other to perform the sealing and cutting actions. During the process, the vacuum suction device 350 retracts, and then the lifting mechanism 300 rises again, the side material feeding mechanism 800 retracts, and the lifting material loading wheel 340 rotates, driving the product to rotate circumferentially on its upper part to press the sealed film bag. Then, the bag-pulling and sealing action is performed again to achieve the effect of double-layer film covering. After completion, the material loading mechanism 200 returns to its position so that the discharge support rod 220 corresponds to the position of the lifting mechanism 300. The lifting mechanism 300 descends to place the product on the discharge support rod 230, and at the same time, another product to be covered is placed on the infeed support rod 230. Then, the material loading mechanism 200 moves, and the new product is covered. The unloading mechanism is used to remove and transfer the completed product. The entire process realizes unmanned, standardized and efficient operation.

[0049] In the description of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0050] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0051] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A film overmolding machine characterized by, include: A frame (100) has a loading platform (110) at its center in the height direction. The loading platform (110) has a vertically extendable lifting mechanism (300) at its center. The lifting mechanism (300) is installed at the bottom of the frame (100). Loading mechanisms (200) are provided on the loading platforms (110) on both sides of the lifting mechanism (300). The loading mechanisms (200) transfer the product to be coated from one end of the loading platform (110) to the other end. Side lifting mechanisms (800) are provided in the center of the frame (100) on both sides of the loading mechanism (200). 0) Corresponding to the position of the lifting mechanism (300), the frame (100) is provided with lifting and sliding structures on both sides, and a bag sealing mechanism (400) is provided on the upper side of the lifting and sliding structure. The bag sealing mechanism (400) is symmetrically arranged on both sides of the corresponding position of the lifting mechanism (300). A bag feeding mechanism (500) is provided on the top of the frame (100). A bag tube frame (510) is provided on one side of the frame (100). The bag feeding mechanism (500) guides the bag material on the bag tube frame (510) to the top of the frame (100). The bottom of the outlet of the bag feeding mechanism (500) is provided with a top sealing mechanism (600).

2. The film-coating machine according to claim 1, characterized in that, The material loading mechanism (200) includes two material loading plates (210), each with a feeding support rod (220) and a discharging support rod (230) at its two ends, and a horizontal moving mechanism at the bottom of each material loading plate (210).

3. A film-making machine according to claim 1, characterized in that, The pull-to-seal bag mechanism (400) includes: symmetrically arranged pull-to-seal bag mounting seats (410), the two ends of which are connected to the upper and lower lifting mechanism, a heat-sealing and bag-cutting structure (430) is provided on the pull-to-seal bag mounting seat (410), and a bag-suction structure (420) is provided at the lower part of the heat-sealing and bag-cutting structure (430).

4. A film-making machine according to claim 3, characterized in that, The suction bag structure (420) is a vacuum suction cup (421), and pressure claws (422) are provided on the outside of the vacuum suction cup (421).

5. A film-coating machine according to claim 1, characterized in that, The lifting mechanism (300) includes: a lifting mechanism base (310), a primary lifting body (320) is installed inside the lifting mechanism base (310), a secondary lifting body (330) is installed inside the primary lifting body (320), and a pair of lifting load wheels (340) are provided on the top of the secondary lifting body (330).

6. A film-making machine according to claim 5, characterized in that, The lifting wheel (340) is equipped with a wheel power unit (341).

7. A film-coating machine according to claim 1, characterized in that, The lifting mechanism (300) is equipped with a bag vacuum suction device (350), which is mounted on the lifting structure. The bag vacuum suction device (350) can extend or retract from the top of the lifting mechanism (300).

8. A film-coating machine according to claim 1, characterized in that, A side-pull bag structure (700) is installed on the frame (100) on one side of the side-top material feeding mechanism (800), and the side-pull bag structure (700) fixes the bag tube to the side.

9. A film-making machine according to claim 8, characterized in that, Each of the side-pull bag structures (700) has a plurality of bag clips (710) arranged vertically at intervals. The bag clips (710) are mounted on a horizontal telescopic device. The side-top material mechanism (800) is also provided with a telescopic structure.

10. A film-coating machine according to claim 1, characterized in that, The bag holder (510) is equipped with servo lifting structures at both ends, which enable the bag holder (510) to be raised and lowered in the vertical direction.