The invention belongs to the technical field of
stator processing, and discloses a
stator bar less-glue insulation whole immersion process, which comprises the following steps: S1, early-stage preparation; s2,
stator bar pretreatment; s3, binding a less-glue
mica tape; s4, dipping treatment; s5, curing treatment; s6, cleaning and detecting; the early-stage preparation comprises
material selection and equipment inspection and debugging. According to the method, the excellent performance of an insulating layer is guaranteed from the source through the
epoxy resin-based
solvent-free impregnating
varnish with the accurate proportion, secondly, in the link of binding the
mica tape with less glue, the binding tightness and uniformity of the
mica tape are guaranteed by accurately setting the speed and tension of a
numerical control taping
machine, the insulation defect caused by poor binding is effectively avoided, and in addition, the service life of the insulating layer is prolonged. Key technical measures such as pressure impregnation, accurate
temperature control and pressure maintaining in the impregnation and curing process further promote sufficient
permeation of the impregnating
varnish and uniform curing of the insulating layer, and the compactness and the
electrical performance of the insulating layer are remarkably improved.