Mounting structure and mounting device for transport controller

The mounting structure with fixed and buffer components solves the problem of shaking and damage to the domain controller during transportation, achieving stable fixation and preventing collisions, reducing mold costs, and improving the versatility of the packaging.

CN224278094UActive Publication Date: 2026-05-26FULSCIENCE AUTOMOTIVE ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FULSCIENCE AUTOMOTIVE ELECTRONICS CO LTD
Filing Date
2025-04-29
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

In existing technologies, domain controllers are easily damaged by shaking and vibration during transportation, and different vehicle models require separate EU boxes, resulting in high mold costs and non-reusability.

Method used

The mounting structure employs fixed and buffer components. Multiple controllers are fixed in the first direction via connecting parts, and the movement of the controllers is adjusted using buffer components to prevent collisions.

Benefits of technology

This technology enables the controller to be stably fixed during transportation and prevents collision damage, thereby reducing mold costs and improving the versatility of packaging.

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Abstract

This application provides a mounting structure and mounting device for a transport controller. The mounting structure for the transport controller includes a fixing member and a buffer member; the fixing member includes a connecting portion; the connecting portion has fixed points spaced apart in a first direction; the connecting portion passes through multiple controllers sequentially along the first direction, so that the multiple controllers are respectively fixed at the fixed points; the buffer member is disposed between adjacent controllers to adjust the movement of the controllers in the first direction. The multiple controllers can be stably fixed to the fixing member, and the buffer member prevents adjacent controllers from being damaged due to collision.
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Description

Technical Field

[0001] This application relates to the field of automotive technology, and more particularly to mounting structures and mounting devices for transport controllers. Background Technology

[0002] With the development of automotive electronics technology, the demand for domain controllers is increasing. Domain controllers vary in size across different brands and vehicle models. Currently, each domain controller for a different brand and vehicle model needs to be designed individually; that is, the enclosure and interior lining need to be redesigned for each brand and vehicle model.

[0003] Currently, domain controllers are primarily packaged in EU boxes, with inner linings consisting of hollow board inserts or blister packs. Hollow board insert linings require inserts to hold the controller within the slots. This structure doesn't provide adequate positioning and protection during transport, leaving the controller vulnerable to external factors such as temperature and vibration. Specifically, the structure is susceptible to shaking, tipping, and damage during transit. Furthermore, this structure requires a significant amount of hollow board material, and the manufacturing process involves die-cutting and manual assembly, resulting in high costs for raw materials and labor. Blister packing, on the other hand, is designed to fit the controller's shape and size, requiring molds for different domain controllers, leading to high mold costs. Once the product is supplied, it cannot be reused for new products, necessitating recycling or disposal of the packaging.

[0004] Therefore, there is an urgent need for mounting structures and mounting devices for transportation controllers, in order to solve the technical problems existing in the prior art to a certain extent. Utility Model Content

[0005] The purpose of this application is to provide a mounting structure and mounting device for transport controllers, which to a certain extent solves the technical problems of damage to controllers caused by shaking when transporting controllers using EU boxes in the prior art, and the technical problems of needing to open different molds for EU boxes for different vehicle models to assemble controllers.

[0006] This application provides a mounting structure for a transport controller, which is used to mount the controller. The mounting structure for the transport controller includes a fixing component and a buffer component.

[0007] The fixing component includes a connecting part; the connecting part has fixing points spaced apart in a first direction;

[0008] The connecting part passes through the plurality of controllers sequentially along the first direction, so that the plurality of controllers are respectively fixed at the fixed point;

[0009] The buffer member is disposed between adjacent controllers to adjust the movement of the controllers in the first direction.

[0010] In the above technical solution, the connecting part further includes a connecting rod, and the buffer member includes a buffer rubber column. ;

[0011] The connecting rod passes sequentially through the plurality of controllers along the first direction;

[0012] The buffer rubber post is sleeved on the connecting rod between adjacent controllers, and its two ends abut against the controllers respectively.

[0013] In the above technical solution, the controller further includes a base plate and a main body disposed on the base plate;

[0014] The corner of the base plate has through holes; the connecting part passes through the through holes of the multiple base plates in sequence, so that the multiple base plates are respectively fixed at the fixed points.

[0015] In the above technical solution, a plurality of through holes are provided, and a plurality of connecting rods are provided, corresponding to the number of through holes.

[0016] In the above technical solution, the mounting structure for the transport controller further includes a housing;

[0017] The enclosure provides an installation space for installing the controller;

[0018] The connecting rod passes sequentially through the first side wall of the opposite side wall of the housing, the controller, and the second side wall of the opposite side wall of the housing, so that the controller is fixed to the housing by the connecting rod.

[0019] In the above technical solution, the connecting rod further includes a through end and a fixed end; a limiting rod is provided at the fixed end of the connecting rod at a preset angle to the connecting rod.

[0020] When the through end of the connecting rod passes sequentially through the first side wall of the opposite side wall of the housing, the controller, and the second side wall of the opposite side wall of the housing; the fixed end of the connecting rod is fixed to the first side wall by the limiting rod, and the through end of the connecting rod is fixed to the housing by the locking member on the second side wall.

[0021] In the above technical solution, the buffer component is further provided on the connecting rod between the housing and the adjacent controller.

[0022] In the above technical solution, at least the through end of the connecting rod is provided with an external thread, and the locking element is a nut; the nut is screwed onto the through end of the connecting rod that passes through the box, so that the connecting rod is fixed to the box.

[0023] In the above technical solution, the preset angle is further defined as 90°.

[0024] This application also provides a mounting device, including the mounting structure for the transport controller described above.

[0025] Compared with the prior art, this application has the following beneficial effects:

[0026] This application provides a mounting structure for a transport controller, which is used to mount the controller. The mounting structure for the transport controller includes a fixing component and a buffer component.

[0027] The fixing component includes a connecting part; the connecting part has fixing points spaced apart in a first direction;

[0028] The connecting part passes through the plurality of controllers sequentially along the first direction, so that the plurality of controllers are respectively fixed at the fixed point;

[0029] The buffer member is disposed between adjacent controllers to adjust the movement of the controllers in the first direction.

[0030] In summary, multiple controllers can be stably fixed to the fixed component, and the buffer component prevents adjacent controllers from being damaged by collision.

[0031] This application also provides a mounting device, including the aforementioned mounting structure for a transport controller. The beneficial effects of this mounting structure for a transport controller are not detailed here. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0033] Figure 1 A schematic diagram of the mounting structure for the transport controller provided in this application from a first-view perspective;

[0034] Figure 2 A schematic diagram of the mounting structure for the transport controller provided in this application from a second perspective;

[0035] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0036] Figure 4 A schematic diagram of the mounting structure for the transport controller provided in this application from a third-person perspective;

[0037] Figure 5 for Figure 4 Enlarged view of point B in the image;

[0038] Figure 6 A schematic diagram of the controller used in the transportation controller provided in this application;

[0039] Figure 7 for Figure 6 A schematic diagram of the base plate in the controller.

[0040] Attached reference numerals: 1-Controller; 101-Base plate; 102-Main body; 103-Through hole; 104-Fixing hole; 105-Controller No. 1; 106-Controller No. 2; 107-Controller No. 3; 108-Controller No. 4; 109-Controller No. 5; 110-Controller No. 6; 111-Controller No. 7;

[0041] 2-Fixing component; 201-Connecting part; 202-First direction; 204-Connecting rod; 205-Through end; 206-Fixing end; 207-Limiting rod;

[0042] 3-Buffer component; 301-Buffer rubber column;

[0043] 4-Enclosure; 401-Installation space; 402-First side wall; 403-Second side wall. Detailed Implementation

[0044] The following detailed embodiments are provided to aid the reader in gaining a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.

[0045] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.

[0046] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.

[0047] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.

[0048] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.

[0049] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., swung 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.

[0050] The terminology used herein is for the purpose of describing various examples only and is not intended to limit this disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0051] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.

[0052] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.

[0053] Example 1

[0054] Currently, the controller 1 is typically transported using an EU-type container; however, this can lead to damage due to shaking during transport. This application provides a load-bearing structure for transporting the controller 1, which to some extent solves the aforementioned technical problem. The following describes the structure in conjunction with... Figures 1-7 This application provides a detailed description of a support structure for a transport controller 1.

[0055] The mounting structure for the transport controller 1 is, as the name suggests, used to mount the controller 1. Specifically, the mounting structure for the transport controller 1 includes a fixing member 2 and a buffer member 3.

[0056] Specifically, the fixing member 2 includes a connecting part 201, the connecting part 201 along... Figure 1 The first direction 202 extends along the middle, and the connecting part 201 has fixed points spaced apart on the first direction 202.

[0057] The fixed points here can be marked by drawing or stamping on the connecting part 201 with a marker pen or by laser engraving. Further reference. Figure 2 As shown, the controller 1 has 7 units on the first direction 202, and 7 marking lines are written on the connection part 201.

[0058] Alternatively, the fixing points can be seven fixing slots spaced at intervals on the connecting part 201 according to the width of the controller 1. Each of the seven controllers 1 corresponds to one of the seven fixing slots, and the controllers 1 can be fixed using the fixing slots.

[0059] Specifically, the connecting part 201 passes through the seven controllers 1 sequentially along the first direction 202, so that the multiple controllers 1 are fixed at seven fixed points respectively. Further, taking the seven controllers 1 as controller 105, controller 106, controller 107, controller 108, controller 109, controller 110, and controller 111 as an example, the following detailed explanation will be provided. (Combined with...) Figure 2 As shown, when the controller 1 is fixed using the connecting part 201, firstly, the first controller 105 passes through the connecting part 201, fixing the first controller 105 to the bottom of the connecting part 201; then, the second controller 106 is sleeved and fixed on the connecting part 201 near the first controller 105, and so on, fixing each of the seven controllers 1 to one of the seven fixed points. In other words, it is equivalent to fixing the seven controllers 1 in parallel along the first direction 202 to the connecting part 201, thereby achieving a single positioning of the seven controllers 1.

[0060] Specifically, the buffer member 3 is disposed between adjacent controllers 1 to adjust the movement of the controller 1 in the first direction 202. Furthermore, since vibrations occur during transportation, the seven controllers 1, which are fixed at intervals along the first direction 202 to the connecting part 201, may shift due to vibrations in the first direction 202. If the shifting amplitude is too large, it may cause damage to two adjacent controllers 1 due to collision. Therefore, this application provides a buffer member 3 between adjacent controllers 1. The buffer member 3 has a certain elasticity, giving it a certain buffering effect. When one controller 1 shifts or has a tendency to shift, it compresses the buffer member 3 connected to that controller 1. Because the buffer member 3 has a certain elasticity and buffering effect, it can promptly adjust the state (attitude) of the controller 1, correcting its state (attitude) and preventing damage to two adjacent controllers 1 due to collision.

[0061] In summary, multiple controllers 1 can be stably fixed on the fixing member 2, and the buffer member 3 prevents adjacent controllers 1 from being damaged due to collision.

[0062] In this embodiment, combined with Figure 1 , Figure 2 as well as Figure 3 As shown, the connecting part 201 includes a connecting rod 204, which extends along the first direction 202. Seven marking lines are drawn on the connecting rod 204 at equal intervals according to the width of the controller 1. The buffer member 3 includes a buffer rubber column 301, which has a columnar structure and a through hole extending along its axis.

[0063] Specifically, the connecting rod 204 passes through the seven controllers 1 sequentially along the first direction 202; the buffer rubber post 301 is sleeved on the connecting rod 204 between adjacent controllers 1, and its two ends abut against the controller 1 respectively.

[0064] Furthermore, the height of the buffer rubber post 301 is equal to the distance between two adjacent fixed points, so as to ensure that the buffer rubber post 301 between adjacent controllers 1 can respectively abut against the adjacent controllers 1.

[0065] In the actual installation process: the connecting rod 204 first passes through the first controller 105, so that the first controller 105 is fixed at the bottom fixed point; then the buffer rubber post 301 is sleeved on the connecting rod 204, and one end abuts against the first controller 105; then the second controller 106 passes through the connecting rod 204, so that the second controller 106 abuts against the other end of the upper buffer rubber post 301, and so on, until all controllers 1 are fixedly installed on the connecting rod 204.

[0066] In this embodiment, combined with Figure 6 As shown, the controller 1 includes a base plate 101 and a main body 102 disposed on the base plate 101. Among them, combined with... Figure 6 As shown, the base plate 101 has three angles, and through holes 103 are respectively opened at the three corners. In actual use, the connecting rod 204 can pass through the corresponding through holes 103 of the base plate 101 in sequence.

[0067] Combination Figure 7 As shown, the center of the base plate 101 is roughly square, and the corners of the roughly square portion are provided with fixing holes 104. The main body 102 is located in the center, and screws pass through the main body 102 and the fixing holes 104 in sequence, thereby fixing the main body 102 to the base plate 101.

[0068] It is worth noting that the above description of the structure of the base plate 101 and the main body 102 of the controller 1 is a prior art, that is, all existing controllers 1 have this structure of base plate 101 plus main body 102 (chip). In addition, the through hole 103 on the base plate 101 is also a structure that is built into the base plate 101 of the controller 1. When the controller 1 is installed in the designated position on the vehicle, it is also through this through hole 103 that the controller 1 is locked to the vehicle by the locking member. That is, this application actually utilizes the original structure of the through hole 103 of the controller 1. When the connecting rod 204 passes through the controller 1, the connecting rod 204 can directly pass through the through hole 103.

[0069] Specifically, in combination Figure 1 and Figure 2As shown, three connecting rods 204 are provided on the same controller 1; the three connecting rods 204 pass through the through holes 103 at the three corners of the base plate 101 respectively. By utilizing the principle that the triangle has the most stable support structure, the three angles of the controller 1 are fixed respectively, thereby preventing the controller 1 from moving in the first direction 202 and in the direction perpendicular to the first direction 202.

[0070] In this embodiment, combined with Figure 1 and Figure 2 As shown, the mounting structure for transporting the controller 1 also includes a housing 4; the housing 4 is provided with an installation space 401 for installing the controller 1; the connecting rod 204 passes through the first side wall 402, the multiple controllers 1, and the second side wall 403 of the opposite side walls of the housing 4 in sequence, so that the controller 1 is fixed to the housing 4 by the connecting rod 204.

[0071] Specifically, the connecting rod 204 has a through end 205 and a fixed end 206; the connecting rod 204 is provided with a limiting rod 207 at the fixed end 206, which is set at a preset angle to the connecting rod 204; preferably, the preset angle is 90°.

[0072] When the through end 205 of the connecting rod 204 passes through the first side wall 402, the controller 1, and the second side wall 403 of the opposite side wall of the housing 4 in sequence; the fixed end 206 of the connecting rod 204 is fixed to the first side wall 402 by the limiting rod 207, and the through end 205 of the connecting rod 204 is fixed to the housing 4 by the locking member on the second side wall 403.

[0073] In actual use, there are two ways to install and position multiple controllers 1.

[0074] Method 1: First, place a buffer rubber post 301 on the second side wall 403 of the housing 4, corresponding to the three corners of the base plate 101. Place the first controller 105 on the three buffer rubber posts 301. Then, place buffer rubber posts 301 above the first controller 105, corresponding to the three corners of the base plate 101. Place the second controller 106 above the first controller 105, and so on, placing the third controller 107, the fourth controller 108, the fifth controller 109, the sixth controller 110, and the seventh controller 111 respectively. Finally, the connecting rod 204 enters the housing 4 from the first side wall 402, and passes through the through hole 103 of the buffer rubber column 301 and the through hole 103 of the bottom plate 101 in sequence, and finally exits the second side wall 403 of the housing 4. After the connecting rod 204 exits the second side wall 403 of the housing 4, it is fixed to the housing 4 by the locking device. Note that at this time, the connecting rod 204 is limited at one end of the first side wall 402 by the limiting rod 207.

[0075] Method 2: The second side wall 403 of the housing 4 is detachably connected to the housing 4. When installing the controller 1, first remove the second side wall 403 from the housing 4. Then, the connecting rod 204 passes through the first side wall 402 and sequentially passes through the buffer rubber column 301 near the first side wall 402, controller 111 (number 7), buffer rubber column 301, controller 110 (number 6), buffer rubber column 301, controller 109 (number 5), buffer rubber column 301, controller 108 (number 4), buffer rubber column 301, controller 107 (number 3), buffer rubber column 301, controller 106 (number 2), buffer rubber column 301, controller 105 (number 1), and the buffer rubber column 301 near the second side wall 403. Finally, the second side wall 403 is installed on the housing 4. At this time, the connecting rod 204 passes through the second side wall 403 and is fixed to the housing 4 by the locking device. Note that at this time, the connecting rod 204 is limited at one end of the first side wall 402 by the limiting rod 207.

[0076] Furthermore, a buffer member 3 is fitted onto the connecting rod 204 between the housing 4 and the adjacent controller 1. The buffer member 3 serves the same purpose as described above, preventing collisions between the controller 1 and the side wall of the housing 4.

[0077] Furthermore, the connecting rod 204 has at least one through end 205 with external threads, and the locking element is a nut; the nut is screwed onto the through end 205 of the connecting rod 204 that passes through the housing 4, so that the connecting rod 204 is fixed to the housing 4.

[0078] Example 2

[0079] This application also provides a mounting device, including the aforementioned mounting structure for a transport controller. The beneficial effects of this mounting structure for a transport controller are not detailed here.

[0080] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A mounting structure for a transport controller, used to mount the controller, characterized in that, The mounting structure for the transport controller includes a fixing component and a buffer component; The fixing component includes a connecting part; the connecting part has fixing points spaced apart in a first direction; The connecting part passes through the plurality of controllers sequentially along the first direction, so that the plurality of controllers are respectively fixed at the fixed point; The buffer member is disposed between adjacent controllers to adjust the movement of the controllers in the first direction.

2. The mounting structure for a transport controller according to claim 1, characterized in that, The connecting part includes a connecting rod, and the buffer component includes a buffer rubber column; The connecting rod passes sequentially through the plurality of controllers along the first direction; The buffer rubber post is sleeved on the connecting rod between adjacent controllers, and its two ends abut against the controllers respectively.

3. The mounting structure for a transport controller according to claim 2, characterized in that, The controller includes a base plate and a main body disposed on the base plate; The corner of the base plate has through holes; the connecting part passes through the through holes of the multiple base plates in sequence, so that the multiple base plates are respectively fixed at the fixed points.

4. The mounting structure for a transport controller according to claim 3, characterized in that, Multiple through holes are provided, and multiple connecting rods are provided, corresponding to the number of through holes.

5. The mounting structure for a transport controller according to claim 2, characterized in that, The mounting structure for the transport controller also includes a housing; The enclosure provides an installation space for installing the controller; The connecting rod passes sequentially through the first side wall of the opposite side wall of the housing, the controller, and the second side wall of the opposite side wall of the housing, so that the controller is fixed to the housing by the connecting rod.

6. The mounting structure for a transport controller according to claim 5, characterized in that, The connecting rod has a through end and a fixed end; a limiting rod is provided at the fixed end of the connecting rod at a preset angle to the connecting rod. When the through end of the connecting rod passes sequentially through the first side wall of the opposite side wall of the housing, the controller, and the second side wall of the opposite side wall of the housing; the fixed end of the connecting rod is fixed to the first side wall by the limiting rod, and the through end of the connecting rod is fixed to the housing by the locking member on the second side wall.

7. The mounting structure for a transport controller according to claim 5, characterized in that, The buffer component is fitted onto the connecting rod between the housing and the adjacent controller.

8. The mounting structure for a transport controller according to claim 6, characterized in that, The connecting rod has an external thread at least at the through end, and the locking element is a nut; the nut is screwed onto the through end of the connecting rod that passes through the box, so that the connecting rod is fixed to the box.

9. The mounting structure for a transport controller according to claim 6, characterized in that, The preset angle is 90°.

10. A mounting device, characterized in that, Includes the mounting structure for a transport controller as described in any one of claims 1-9.