A clamping device for a pillow core beating production line
By using a clamping device in the pillow core beating production line, the automatic beating of the filling material inside the pillow core is achieved by using a roller conveyor and a swinging mechanism. This solves the problems of low efficiency and occupational disease risks associated with manual beating, and achieves uniform distribution of the filling material and improved production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN QUANSHENG GLASS PRODUCTS CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-05-26
AI Technical Summary
In the pillow core production process, manually shaking the internal filling material to prevent it from piling up and becoming unevenly distributed is inefficient and poses a risk of occupational disease.
A clamping device for a pillow core beating production line is adopted, which uses a motor-driven roller conveyor and a translational conveyor belt in conjunction with a swinging mechanism and a clamping mechanism to achieve automatic beating and uniform distribution of the pillow core.
It achieves automatic and uniform distribution of the filling material inside the pillow core, improving production efficiency and reducing the labor intensity and occupational disease risk for workers.
Smart Images

Figure CN224278897U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pillow core production technology, specifically a clamping device for a pillow core patting production line. Background Technology
[0002] During the pillow core production process, after the pillow core is filled with filling material, in order to prevent the filling material from accumulating inside the pillow core, resulting in poor fluffiness and uneven distribution of the filling material inside the pillow core cover, it is necessary to manually hold the pillow core and shake it to keep the filling material fluffy and evenly distributed inside the pillow core cover. However, manual shaking is relatively troublesome and inefficient, and workers may also face occupational disease risks from shaking the pillow core for a long time. Utility Model Content
[0003] The purpose of this invention is to provide a clamping device for a pillow core beating production line to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a clamping device for a pillow core beating production line, comprising a mounting frame, a roller conveyor, and a side support. The mounting frame is equipped with a roller conveyor driven by a motor, which is used for the lateral conveying of the pillow core body. A side support is installed on the side of the mounting frame. The mounting frame is also equipped with a translational conveyor belt driven by a motor, which allows the pillow core body to be translated along the axial direction of the rollers on the roller conveyor.
[0005] A swinging mechanism is used to drive the clamping mechanism to reciprocate from 0 to 45°. The swinging mechanism is connected to the side support.
[0006] The clamping mechanism is used to clamp and fix the pillow core body, and the clamping mechanism is connected to the swinging mechanism.
[0007] Preferably, the translational conveyor belt is positioned between two rollers on the roller conveyor, and the translational conveyor belt can be raised and lowered vertically by a cylinder. Through the above structure, a basic guarantee can be provided for the forward and backward movement of the pillow core body, thereby ensuring the normal operation of the device.
[0008] Preferably, the swinging mechanism includes a reducer fixed on the side bracket, and the reducer is connected to a servo motor. The reducer drives the swinging transmission rod to rotate, and the swinging transmission rod bearing is connected to the side bracket. Through the above structure, a basic guarantee can be provided for realizing the slapping and striking of the pillow core body.
[0009] Preferably, the swing transmission rod rotates 45° each time. By limiting the rotation angle of the swing transmission rod, the normal operation of the device can be guaranteed.
[0010] Preferably, the clamping mechanism includes a fixed seat that is fixed to the swing transmission rod, and a fixed plate is fixed on the fixed seat. A rotating shaft is connected to the fixed plate by a bearing. The rotating shaft is fixedly connected to the clamping plate. Through the above structure, it can be ensured that the clamping plate can swing with the swing transmission rod and also rotate on its own, thereby providing a basic guarantee for clamping and fixing the pillow core body.
[0011] Preferably, the clamping plates are symmetrically distributed about the center line of the fixing plate, and the clamping plates have an arc-shaped structure. The end position of the lower clamping plate is lower than the height of the upper end face of the roller conveyor. By limiting the end position of the lower clamping plate, the normal clamping and fixing of the pillow core body can be ensured.
[0012] Preferably, a rubber pad is also fixed on the clamping plate, and the rubber pad contacts the pillow core body to achieve a limiting function. Through the function of the rubber pad, the pillow core body can be protected to avoid friction damage caused by direct contact between the pillow core body and the clamping plate, and the pillow core body can also be prevented from sliding during the shaking and patting process, thereby ensuring the normal operation of the device.
[0013] Preferably, a fixing rod is also fixed on the clamping plate, and the fixing rod is rotatably connected to one end of the adjusting cylinder, and the other end of the adjusting cylinder is rotatably connected to the fixing plate. Through the above structure, the angle of the clamping plate can be adjusted, thereby providing a basic force for clamping and fixing the pillow core body.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The clamping device for the pillow core beating production line uses a translational conveyor belt to allow the pillow core body to cooperate with the clamping mechanism, so that the clamping mechanism clamps and fixes the pillow core body. In addition, the swinging mechanism causes the clamping mechanism to drive the pillow core body to swing. The pillow core body is slammed by colliding with the roller conveyor, thereby effectively distributing the filling material evenly in the pillow core body. Furthermore, with the combined action of the front and rear clamping mechanisms and the swinging mechanism, the pillow core body can be slammed in different directions, further improving the uniform distribution of the filling material. Attached Figure Description
[0015] Figure 1 This is a frontal three-dimensional structural diagram of the overall composition of the device of this utility model;
[0016] Figure 2 This is a rear-view three-dimensional structural diagram of the swinging mechanism of this utility model;
[0017] Figure 3 This is a three-dimensional structural diagram of the swinging mechanism and the clamping mechanism of this utility model.
[0018] In the diagram: 1. Mounting frame; 2. Roller conveyor; 3. Horizontal conveyor belt; 4. Pillow core body; 5. Side support; 6. Swinging mechanism; 601. Reducer; 602. Servo motor; 603. Swinging transmission rod; 7. Clamping mechanism; 701. Fixed seat; 702. Fixed plate; 703. Rotating shaft; 704. Clamping plate; 705. Rubber pad; 706. Fixed rod; 707. Adjusting cylinder. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1-3 This utility model provides a technical solution: a clamping device for a pillow core beating production line, including a mounting frame 1, a roller conveyor 2 and a side support 5. The mounting frame 1 is equipped with a roller conveyor 2 driven by a motor, and the roller conveyor 2 is used for the transverse conveying of the pillow core body 4. The side support 5 is installed on the side of the mounting frame 1. The mounting frame 1 is also equipped with a translational conveyor belt 3 driven by a motor, and the translational conveyor belt 3 allows the pillow core body 4 to be translated along the axial direction of the roller on the roller conveyor 2.
[0021] The swinging mechanism 6 is used to drive the clamping mechanism 7 to reciprocate from 0 to 45°. The swinging mechanism 6 is connected to the side support 5.
[0022] The clamping mechanism 7 is used to clamp and fix the pillow core body 4. The clamping mechanism 7 is connected to the swinging mechanism 6.
[0023] The translational conveyor belt 3 is positioned between two rollers on the roller conveyor 2, and the translational conveyor belt 3 can be raised and lowered vertically via a cylinder;
[0024] When this clamping device is used in a pillow core beating production line, such as Figure 1 As shown, the pillow core body 4 filled with filling material is first placed on the roller conveyor 2 by manual or robotic arm. The roller conveyor 2 can move the pillow core body 4 from right to left. When the pillow core body 4 moves to the position of engaging with the rear clamping mechanism 7, the translation conveyor belt 3 moves upward under the action of the cylinder, so that the pillow core body 4 is separated from the roller conveyor 2. Then, through the action of the translation conveyor belt 3, the pillow core body 4 can be moved between the upper and lower clamping plates 704.
[0025] The swinging mechanism 6 includes a reducer 601 fixed on the side bracket 5, and the reducer 601 is connected to the servo motor 602. The reducer 601 drives the swinging transmission rod 603 to rotate, and the swinging transmission rod 603 is bearing-connected to the side bracket 5. The swinging transmission rod 603 rotates 45° each time. The clamping mechanism 7 includes a fixed base 701 fixed to the swinging transmission rod 603, and a fixed plate 702 is fixed on the fixed base 701. A rotating shaft 703 is bearing-connected to the fixed plate 702, and the rotating shaft 703 is connected to the clamping plate 702. The 04 are fixedly connected; the clamping plates 704 are symmetrically distributed about the center line of the fixing plate 702, and the clamping plates 704 have an arc-shaped structure, and the end position of the lower clamping plate 704 is lower than the height of the upper end face of the roller conveyor 2; a rubber pad 705 is also fixed on the clamping plate 704, and the rubber pad 705 contacts the pillow core body 4 to achieve a limiting function; a fixing rod 706 is also fixed on the clamping plate 704, and one end of the fixing rod 706 is rotatably connected to the adjusting cylinder 707, and the other end of the adjusting cylinder 707 is rotatably connected to the fixing plate 702;
[0026] After the pillow core body 4 moves between the upper and lower clamping plates 704, as Figures 1-3 As shown, at this time, the adjusting cylinder 707 extends, thereby causing the clamping plate 704 to rotate around the center of the rotating shaft 703, reducing the distance between the ends of the upper and lower clamping plates 704, thus achieving the clamping and fixing function of the pillow core body 4. After the pillow core body 4 is clamped and fixed, the rubber pad 705 contacts the pillow core body 4. Through the action of the rubber pad 705, the friction between the ends of the clamping plates 704 and the pillow core body 4 can be increased, preventing the pillow core body 4 from sliding during subsequent drop tests. It also prevents the pillow core body 4 from being directly in contact with the ends of the clamping plates 704, which would cause sliding friction and damage to the surface of the pillow core body 4 during drop tests. After the pillow core body 4 is clamped and fixed, the servo motor 602 and The function of the reducer 601 is to make the swing transmission rod 603 reciprocate, thereby causing the clamping plate 704 to drive the pillow core body 4 to swing back and forth from 0-45°, thus realizing the automatic tumbling action of the pillow core body 4 to ensure that the filling inside the pillow core body 4 is fluffy and evenly distributed. After one side is tumbling, the pillow core body 4 can be moved and reset to the center position of the roller conveyor 2 by the translation conveyor belt 3. The translation conveyor belt 3 moves down so that the pillow core body 4 comes into contact with the roller conveyor 2 again. The roller conveyor 2 drives the tumbled pillow core body 4 to move to the right. When the pillow core body 4 moves to cooperate with the front clamping mechanism 7, according to the above principle, the pillow core body 4 is clamped and tumbled again, thus realizing the tumbling action of the pillow core body 4 in different directions.
[0027] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of this utility model, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.
Claims
1. A kind of to hold and clamp device for pillow core beating production line, including mounting frame (1), roller conveyor (2) and side support (5), roller conveyor (2) is driven by motor on the mounting frame (1), and roller conveyor (2) is used for the lateral delivery of pillow core body (4), side support (5) is installed on the side of mounting frame (1), it is characterized by: The mounting frame (1) is also equipped with a translational conveyor belt (3) driven by a motor, and the translational conveyor belt (3) allows the pillow core body (4) to be translated along the axial direction of the roller on the roller conveyor (2). The swinging mechanism (6) is used to drive the clamping mechanism (7) to swing back and forth from 0 to 45°. The swinging mechanism (6) is connected to the side support (5). The clamping mechanism (7) is used to clamp and fix the pillow core body (4), and the clamping mechanism (7) is connected to the swinging mechanism (6).
2. The clamping device for a pillow core beating production line according to claim 1, characterized in that: The translational conveyor belt (3) is set between two rollers on the roller conveyor (2), and the translational conveyor belt (3) can be raised and lowered in the vertical direction by a cylinder.
3. The clamping device for a pillow core beating production line according to claim 1, characterized in that: The swinging mechanism (6) includes a reducer (601) fixed on the side bracket (5), and the reducer (601) is connected to the servo motor (602). The reducer (601) drives the swinging transmission rod (603) to rotate, and the swinging transmission rod (603) is connected to the side bracket (5) by a bearing.
4. A clamping device for a pillow core beating production line according to claim 3, characterized in that: The swing transmission rod (603) rotates by 45° each time.
5. A clamping device for a pillow core beating production line according to claim 3, characterized in that: The clamping mechanism (7) includes a fixed seat (701) that is fixed to the swing transmission rod (603), and a fixed plate (702) is fixed on the fixed seat (701). A rotating shaft (703) is connected to the fixed plate (702) by a bearing, and the rotating shaft (703) is fixedly connected to the clamping plate (704).
6. A clamping device for a pillow core beating production line according to claim 5, characterized in that: The clamping plates (704) are symmetrically distributed about the center line of the fixing plate (702), and the clamping plates (704) are arc-shaped. The end position of the lower clamping plate (704) is lower than the height of the upper surface of the roller conveyor (2).
7. A clamping device for a pillow core beating production line according to claim 6, characterized in that: A rubber pad (705) is also fixed on the clamping plate (704), and the rubber pad (705) contacts the pillow core body (4) to achieve a limiting function.
8. A clamping device for a pillow core beating production line according to claim 7, characterized in that: A fixing rod (706) is also fixed on the clamping plate (704), and the fixing rod (706) is rotatably connected to one end of the adjusting cylinder (707), and the other end of the adjusting cylinder (707) is rotatably connected to the fixing plate (702).