Quenching device for alloy aluminum plate production
By designing a quenching device with a motor-driven rotating shaft and roller system, combined with an atomizing nozzle and a ventilation fan filter, the problems of unstable transmission and uneven cooling of alloy aluminum plates were solved, achieving an efficient and stable quenching process and improving the performance and quality of alloy aluminum plates.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN XUNTAI NEW MATERIALS CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-26
AI Technical Summary
Existing alloy aluminum plate quenching devices suffer from problems such as unstable aluminum plate transport, low efficiency of heating and cooling systems, and improper handling of moisture and impurities, which affect product quality.
A quenching device including a motor, rotating shaft, rollers, atomizing nozzles and ventilation system was designed to achieve stable conveying, precise heating and rapid cooling of aluminum plates, and to remove water vapor and impurities through ventilation fans and filters.
It achieves stable conveying, uniform quenching and efficient cooling of alloy aluminum plates, ensuring product quality, reducing air pollution and improving aluminum plate performance.
Smart Images

Figure CN224280352U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of quenching equipment technology, and in particular to a quenching equipment for the production of alloy aluminum plates. Background Technology
[0002] In modern industrial production, aluminum alloy sheets are widely used in aerospace, automotive manufacturing, electronic equipment, and many other fields due to their excellent properties such as lightweight, high strength, and corrosion resistance. As the performance requirements of various industries continue to increase, the quenching process, as a key step in improving the strength, hardness, and overall mechanical properties of aluminum alloy sheets, is becoming increasingly important.
[0003] However, existing alloy aluminum plate quenching devices generally have many problems. Some devices use traditional conveying methods, which result in poor aluminum plate transmission stability and are prone to deviation, jamming, and other issues, leading to uneven quenching and affecting product quality.
[0004] Some quenching devices have inefficient heating and cooling systems that cannot accurately control temperature and cooling rate, making it difficult to meet the quenching process requirements of different alloy aluminum plates.
[0005] In addition, the water vapor, hot air and impurities generated during the quenching process cannot be discharged and filtered in time, which will not only pollute the working environment, but may also damage the surface quality of the aluminum plate. In order to improve the production efficiency and product quality of alloy aluminum plates and meet the growing market demand for high-performance alloy aluminum plates, it is necessary to design a quenching device with reasonable structure and excellent performance. Utility Model Content
[0006] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a quenching device for the production of alloy aluminum plates, which can solve the above-mentioned problems.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a quenching device for producing alloy aluminum plates, comprising a motor housing, a heating furnace housing, and a conveyor frame, wherein the number of conveyor frames is two and arranged opposite to each other, a motor is installed inside the motor housing, and a rotating shaft is fixedly connected to the output end of the motor inside the motor housing, a gear is fixedly connected to the rotating shaft, and a roller is fixedly connected to the rotating shaft.
[0008] The two ends of the rotating shaft are rotatably connected to the conveyor frames on both sides, forming a conveying system;
[0009] Mounting housings are fixedly installed above and below the conveyor frame, and atomizing nozzles are provided on the side of the mounting housing facing the conveying system.
[0010] A ventilation pipe is fixedly connected to the center of the mounting shell above the conveying system. A horizontal plate is installed in the ventilation pipe, and a micro motor is fixedly connected to the horizontal plate.
[0011] A ventilation fan is installed on the miniature motor, and a filter screen is installed inside the ventilation duct.
[0012] Preferably, a heating furnace shell is fixedly connected to the conveyor frame, and a heating element is installed inside the heating furnace shell.
[0013] Preferably, water supply pipes are fixedly connected to the mounting shells above and below the conveying system, and the water supply pipes are interconnected with the atomizing nozzles;
[0014] The water supply pipe is connected to an external water pump.
[0015] Preferably, the filter is located above the ventilation fan.
[0016] Preferably, the gears on the rotating shaft are meshed with a chain.
[0017] Preferably, the heating element array is disposed inside the heating furnace shell, and the atomizing nozzle array is disposed inside the mounting shell.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] (1) The quenching device for producing alloy aluminum plates, after heating, continues to move forward under the drive of the conveying system. When it reaches the mounting shell position, the atomizing nozzle on the side of the mounting shell facing the conveying system begins to function. The upper and lower mounting shells are connected to the water source through water supply pipes. Under the action of the mounting shell, the water is atomized through the atomizing nozzles and sprayed onto the alloy aluminum plate to rapidly cool and quench the aluminum plate, change the microstructure of the aluminum plate, and improve its performance. The ventilation pipe fixedly connected to the center of the mounting shell above the conveying system also begins to operate. The micro motor in the ventilation pipe drives the ventilation fan to rotate. The ventilation fan removes the water vapor and hot air generated during the quenching process, so that the air in the quenching area can be kept circulating, ensuring the stability of the quenching effect. In addition, the filter screen installed above the ventilation fan can filter impurities in the air, which reduces air pollution and prevents impurities from adhering to the alloy aluminum plate again, ensuring the quality of the aluminum plate.
[0020] (2) The quenching device for producing alloy aluminum plates has a rotating shaft with rollers connected through it. The two ends of multiple rotating shafts are movably connected to the conveyor frames on both sides to form a conveying system. In this way, the rollers rotate under the drive of the rotating shaft, thereby realizing the smooth conveying of alloy aluminum plates. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0022] Figure 1 This is a schematic diagram of a quenching device for producing alloy aluminum plates according to the present invention.
[0023] Figure 2 This is a cross-sectional schematic diagram of a quenching device for producing alloy aluminum plates according to this utility model;
[0024] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;
[0025] Figure 4 This utility model Figure 2 Enlarged view of point B in the middle;
[0026] Figure 5 This is a left-side view of a quenching device for producing alloy aluminum plates according to this utility model.
[0027] Reference numerals: 1. Motor housing; 2. Heating furnace housing; 3. Rotating shaft; 4. Output end; 5. Gear; 6. Chain; 7. Roller; 8. Conveyor frame; 9. Heating element; 10. Mounting housing; 11. Atomizing nozzle; 12. Horizontal plate; 13. Micro motor; 14. Ventilation fan; 15. Ventilation duct; 16. Water supply pipe; 17. Filter screen. Detailed Implementation
[0028] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0029] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0031] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0032] Please see Figure 1-5This utility model provides a technical solution: a quenching device for producing alloy aluminum plates, including a motor housing 1, a heating furnace housing 2, and a conveyor frame 8. The number of conveyor frames 8 is two, which are arranged opposite to each other. A motor is installed inside the motor housing 1. The output end 4 of the motor inside the motor housing 1 is fixedly connected to a rotating shaft 3. A gear 5 is fixedly connected to the rotating shaft 3, and a roller 7 is fixedly connected to the rotating shaft 3.
[0033] Several rotating shafts 3 are rotatably connected at both ends to the conveyor frames 8 on both sides to form a conveying system;
[0034] Several rotating shafts 3 are connected to gears 5 by chains 6.
[0035] A heating furnace shell 2 is fixedly connected to the conveyor frame 8, and a heating element 9 is installed inside the heating furnace shell 2;
[0036] Mounting housings 10 are fixedly installed above and below the conveyor frame 8, and atomizing nozzles 11 are provided on the side of the mounting housing 10 facing the conveying system.
[0037] Water pipes 16 are fixedly connected to the mounting housings 10 above and below the conveying system, and the water pipes 16 are connected to the atomizing nozzles 11.
[0038] Water pipe 16 is connected to an external water pump;
[0039] A ventilation pipe 15 is fixedly connected to the center of the mounting shell 10 above the conveying system. A horizontal plate 12 is provided in the ventilation pipe 15. A micro motor 13 is fixedly connected to the horizontal plate 12. A ventilation fan 14 is installed on the micro motor 13. A filter screen 17 is installed above the ventilation fan 14.
[0040] Working principle: After the entire quenching process is started, the motor inside the motor housing 1 starts to run. The output end 4 of the motor drives the rotating shaft 3 to rotate. Since the rotating shaft 3 is fixedly connected to the gear 5, and the gears 5 on several rotating shafts 3 are meshed and connected through the chain 6, the rotation of one rotating shaft 3 will drive the other rotating shafts 3 to rotate synchronously. At the same time, the rotating shaft 3 is connected to the roller 7. The two ends of multiple rotating shafts 3 are movably connected to the conveyor frame 8 on both sides to form a conveying system. In this way, the roller 7 rotates under the drive of the rotating shaft 3, thereby realizing the smooth conveying of the alloy aluminum plate.
[0041] When the aluminum alloy plate enters the furnace shell 2 through the conveying system, the heating element 9 installed inside the furnace shell 2 starts to work, heats the aluminum alloy plate, and makes it reach the appropriate quenching temperature.
[0042] The heated aluminum alloy plate continues to move forward under the drive of the conveying system. When it reaches the position of the mounting shell 10, the atomizing nozzle 11 on the side of the mounting shell 10 facing the conveying system begins to function. The upper and lower mounting shells 10 are connected to a water source through the water supply pipe 16. Under the action of the mounting shell 10, the water is atomized through the atomizing nozzle 11 and sprayed onto the aluminum alloy plate to rapidly cool and quench the aluminum plate, change the microstructure of the aluminum plate, and improve its performance.
[0043] At the same time, the ventilation pipe 15, which is fixedly connected to the center of the mounting shell 10 above the conveying system, also begins to operate. The micro motor 13 in the ventilation pipe 15 drives the ventilation fan 14 to rotate. The ventilation fan 14 draws away the water vapor and hot air generated during the quenching process, so that the air in the quenching area can be kept circulating, ensuring the stability of the quenching effect. In addition, the filter screen 17 installed above the ventilation fan 14 can filter impurities in the air, which reduces air pollution and prevents impurities from adhering to the alloy aluminum plate again, ensuring the quality of the aluminum plate.
[0044] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A quenching device for producing alloy aluminum plates, comprising a motor housing (1), a heating furnace housing (2), and a conveyor frame (8), wherein the number of conveyor frames (8) is two arranged opposite to each other, characterized in that: The motor housing (1) is equipped with a motor. The output end (4) of the motor housing (1) is fixedly connected to a rotating shaft (3). A gear (5) is fixedly connected to the rotating shaft (3). A roller (7) is fixedly connected to the rotating shaft (3). The two ends of the rotating shaft (3) are rotatably connected to the conveyor frames (8) on both sides to form a conveying system; Mounting shells (10) are fixedly installed on the top and bottom of the conveyor frame (8), and atomizing nozzles (11) are provided on the side of the mounting shell (10) facing the conveying system. A ventilation pipe (15) is fixedly connected to the center of the mounting shell (10) above the conveying system. A horizontal plate (12) is provided in the ventilation pipe (15), and a micro motor (13) is fixedly connected to the horizontal plate (12). A ventilation fan (14) is installed on the micro motor (13), and a filter screen (17) is installed inside the ventilation pipe (15).
2. The quenching device for producing alloy aluminum plates according to claim 1, characterized in that: A heating furnace shell (2) is fixedly connected to the conveyor frame (8), and a heating element (9) is installed inside the heating furnace shell (2).
3. The quenching device for producing alloy aluminum plates according to claim 2, characterized in that: The upper and lower mounting shells (10) of the conveying system are fixedly connected to water pipes (16), and the water pipes (16) are connected to the atomizing nozzles (11); The water supply pipe (16) is connected to an external water pump.
4. The quenching device for producing alloy aluminum plates according to claim 3, characterized in that: The filter (17) is located above the ventilation fan (14).
5. The quenching device for producing alloy aluminum plates according to claim 4, characterized in that: The gear (5) on the rotating shaft (3) is meshed with a chain (6).
6. The quenching device for producing alloy aluminum plates according to claim 5, characterized in that: The heating element (9) array is disposed inside the heating furnace shell (2), and the atomizing nozzle (11) array is disposed inside the mounting shell (10).