An automatic zinc dross removal device for a galvanizing production line

Abstract

This utility model discloses an automatic zinc dross removal device for a galvanizing production line, including a galvanizing tank. A support frame is fixedly connected to the top of the galvanizing tank, and the centerline of the galvanizing tank and the centerline of the support frame are on the same vertical plane. The support frame is equipped with a lifting structure for automatically controlling the raising and lowering of the removal structure. This automatic zinc dross removal device for a galvanizing production line uses an installation cylinder. Before removal, a cylinder inside the installation cylinder is activated. The cylinder pushes a removal trough at the bottom down through a connecting plate, sending the trough into the galvanizing tank for removal of zinc dross. After removal, the cylinder is activated again, driving the removal trough up through the connecting plate for easy material removal and subsequent galvanizing. A limiting cylinder at the top of the connecting plate fits against the outside of the installation cylinder, limiting the connection plate and the removal trough to ensure stability during the raising and lowering process. This solves the problem of not being able to automatically control the raising and lowering of the removal structure.

Description

Technical Field

[0001] This utility model relates to the technical field of galvanizing production lines, specifically to an automatic zinc slag removal device for galvanizing production lines. Background Technology

[0002] A galvanizing production line is a large-scale production line that forms a zinc metal layer on the surface of a material through hot-dip galvanizing. During the operation of the galvanizing production line, some zinc dross will inevitably be generated in the galvanizing tank. The zinc dross remaining in the galvanizing tank will not only affect the quality of subsequent galvanizing, but also reduce the service life of the equipment. Therefore, it is necessary to regularly remove and clean the zinc dross inside the galvanizing tank.

[0003] However, the zinc slag retrieval devices currently used in galvanizing production lines still have some defects in use. During retrieval, the lifting and lowering of the retrieval structure cannot be automatically controlled, which causes the retrieval structure to be immersed in the galvanizing pool for a long time, which will affect the galvanizing process.

[0004] A novel automatic zinc slag removal device for galvanizing production lines is proposed to address the aforementioned problems. Utility Model Content

[0005] The purpose of this invention is to provide an automatic zinc slag removal device for a galvanizing production line, so as to solve the problem mentioned in the background art that the lifting and lowering of the removal structure cannot be automatically controlled.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic zinc slag removal device for a galvanizing production line, comprising a galvanizing tank, a support frame fixedly connected to the top of the galvanizing tank, the center line of the galvanizing tank and the center line of the support frame being on the same vertical plane, and a lifting structure for automatically controlling the lifting of the removal structure being provided inside the support frame.

[0007] The lifting structure includes a mounting cylinder. The mounting cylinder is movably connected to the left side of the top of the support frame. A cylinder is fixedly connected to the top of the mounting cylinder. A connecting plate is provided at the bottom of the mounting cylinder. A limit cylinder is fixedly connected to the top of the connecting plate.

[0008] As a further technical solution of this utility model, the output end of the cylinder is fixedly connected to the connecting plate, and the limiting cylinder is movably connected to the galvanizing tank.

[0009] As a further technical solution of this utility model, a fixed cover is fixedly connected to the top of the support frame, a threaded shaft is movably connected inside the fixed cover, a threaded sleeve is movably connected to the left side of the threaded shaft, a sliding groove is opened at the top of the support frame, a connecting block is fixedly connected to the bottom end of the threaded sleeve, a drive motor is fixedly connected to the left side of the top of the fixed cover, a first transmission wheel is fixedly connected to the output end of the drive motor, a transmission belt is movably connected to the outside of the first transmission wheel, and a second transmission wheel is fixedly connected to one side of the threaded shaft that passes through the fixed cover.

[0010] As a further technical solution of this utility model, the connecting block is fixedly connected to the mounting cylinder through the sliding groove, and the connecting block is slidably connected to the sliding groove.

[0011] As a further technical solution of this utility model, the transmission belt is movably connected to the second transmission wheel, and the center line of the first transmission wheel and the center line of the second transmission wheel are on the same vertical plane.

[0012] As a further technical solution of this utility model, the bottom end of the connecting plate is movably connected to a retrieval groove, the left side inside the retrieval groove is fixedly connected to a drainage net, the two ends of the top of the connecting plate are fixedly connected to a fixing cylinder, the two ends of the top of the retrieval groove are fixedly connected to a connecting collar, the two ends of the top of the connecting plate are provided with through grooves, the connecting collar passes through the through grooves and extends to the top of the connecting plate, one side inside the fixing cylinder is fixedly connected to a push-out spring, and one side of the push-out spring is fixedly connected to a connecting pin.

[0013] As a further technical solution of this utility model, the connecting pin passes through one side of the fixed cylinder and extends into the interior of the connecting collar, and the connecting collar is movably connected to the through groove.

[0014] As a further technical solution of this utility model, the center line of the connecting collar and the center line of the fixed cylinder are on the same vertical plane, and the center line of the retrieval trough and the center line of the drainage net are on the same vertical plane.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the automatic zinc dross retrieval device of the galvanizing production line not only realizes the automatic control of the lifting and lowering of the retrieval structure and the automatic drive of the retrieval structure to carry out retrieval, but also realizes the convenient disassembly of the retrieval components to collect and clean the zinc dross.

[0016] 1. The system is equipped with an installation cylinder, a limiting cylinder, a cylinder, a retrieval trough, and a connecting plate. Before retrieval, the cylinder inside the installation cylinder is activated. The cylinder pushes the retrieval trough at the bottom down through the connecting plate, sending the retrieval trough into the galvanizing pool to retrieve zinc dross. After retrieval, the cylinder is activated again to lift the retrieval trough through the connecting plate, facilitating material removal and subsequent galvanizing. The limiting cylinder at the top of the connecting plate fits against the outside of the installation cylinder, limiting the connection plate and the retrieval trough to ensure stability during the lifting process. This system enables automatic control of the lifting and lowering of the retrieval trough.

[0017] 2. By setting up a fixed cover, threaded shaft, threaded sleeve, drive motor, transmission belt, first transmission wheel, second transmission wheel, connecting block and chute, after the scooping chute is sent into the galvanizing pool during scooping, the drive motor is started to drive the first transmission wheel to rotate. The first transmission wheel drives the second transmission wheel to rotate through the transmission belt. The second transmission wheel drives the threaded shaft to rotate and at the same time drives the threaded sleeve outside it to move to one side. Finally, the threaded sleeve drives the bottom scooping chute to move to one side through the connecting block to automatically scoop the zinc slag in the galvanizing pool. This realizes the automatic control of the scooping chute movement to quickly scoop the zinc slag.

[0018] 3. By setting up a retrieval trough, connecting plate, fixing cylinder, ejector spring, connecting collar, connecting pin, and through groove, after the retrieval is completed and the retrieval trough is raised, the connecting pins at both ends of the top of the connecting plate are pushed to disengage from the inside of the connecting collar. The retrieval trough can then be pulled to remove it from the bottom of the connecting plate to facilitate the collection of zinc dross retrieved from inside the retrieval trough. After collection, the retrieval trough is reinstalled at the bottom of the connecting plate, and the ejector spring pushes the connecting pin out and inserts it into the inside of the connecting collar after the connecting collar passes through the through groove. Thus, the retrieval trough is fixed by the connecting collar, which allows for easy disassembly of the retrieval trough for convenient collection of the retrieved zinc dross. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a top view sectional structural diagram of the support frame of this utility model;

[0021] Figure 3 This is an enlarged side view cross-sectional diagram of the connecting plate of this utility model;

[0022] Figure 4 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0023] In the diagram: 1. Galvanizing tank; 2. Support frame; 3. Fixing cover; 4. Threaded shaft; 5. Threaded sleeve; 6. Drive motor; 7. Transmission belt; 8. First transmission wheel; 9. Second transmission wheel; 10. Mounting cylinder; 11. Limiting cylinder; 12. Cylinder; 13. Retrieval trough; 14. Drainage net; 15. Connecting plate; 16. Connecting block; 17. Slide groove; 18. Fixing cylinder; 19. Ejection spring; 20. Connecting collar; 21. Connecting pin; 22. Through groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Please refer to Figure 1-4 An automatic zinc slag removal device for a galvanizing production line includes a galvanizing tank 1, a support frame 2 fixedly connected to the top of the galvanizing tank 1, the center line of the galvanizing tank 1 and the center line of the support frame 2 are on the same vertical plane, and the support frame 2 is provided with a lifting structure for automatically controlling the lifting of the removal structure.

[0026] The lifting structure includes a mounting cylinder 10. The mounting cylinder 10 is movably connected to the left side of the top of the support frame 2. A cylinder 12 is fixedly connected to the top of the mounting cylinder 10. A connecting plate 15 is provided at the bottom of the mounting cylinder 10. A limit cylinder 11 is fixedly connected to the top of the connecting plate 15.

[0027] The output end of cylinder 12 is fixedly connected to connecting plate 15, and the limiting cylinder 11 is movably connected to galvanizing tank 1;

[0028] Specifically, such as Figure 1 and Figure 3 As shown, before retrieval, the cylinder 12 inside the mounting cylinder 10 is activated. The cylinder 12 pushes the retrieval trough 13 at the bottom down through the connecting plate 15, sending the retrieval trough 13 into the galvanizing pool 1 for retrieval of zinc slag. After retrieval, the cylinder 12 is activated again to lift the retrieval trough 13 through the connecting plate 15, facilitating material removal and subsequent galvanizing. The limiting cylinder 11 at the top of the connecting plate 15 fits against the outside of the mounting cylinder 10, which can limit the connection plate 15 and the retrieval trough 13 to ensure stability during the lifting process, thus realizing automatic control of the lifting of the retrieval trough 13.

[0029] A fixed cover 3 is fixedly connected to the top of the support frame 2. A threaded shaft 4 is movably connected inside the fixed cover 3. A threaded sleeve 5 is movably connected to the left side of the threaded shaft 4. A sliding groove 17 is opened at the top of the support frame 2. A connecting block 16 is fixedly connected to the bottom end of the threaded sleeve 5. A drive motor 6 is fixedly connected to the left side of the top of the fixed cover 3. A first transmission wheel 8 is fixedly connected to the output end of the drive motor 6. A transmission belt 7 is movably connected to the outside of the first transmission wheel 8. A second transmission wheel 9 is fixedly connected to one side of the threaded shaft 4 that passes through the fixed cover 3.

[0030] The connecting block 16 is fixedly connected to the mounting cylinder 10 through the sliding groove 17, and the connecting block 16 is slidably connected to the sliding groove 17.

[0031] The transmission belt 7 is movably connected to the second transmission wheel 9, and the center line of the first transmission wheel 8 and the center line of the second transmission wheel 9 are on the same vertical plane;

[0032] Specifically, such as Figure 1 and Figure 2 As shown, during the retrieval process, after the retrieval trough 13 is sent into the galvanizing tank 1, the drive motor 6 is started to drive the first transmission wheel 8 to rotate. The first transmission wheel 8 drives the second transmission wheel 9 to rotate through the transmission belt 7. The second transmission wheel 9 drives the threaded shaft 4 to rotate, while simultaneously driving the threaded sleeve 5 outside it to move to one side. Finally, the threaded sleeve 5 drives the retrieval trough 13 at the bottom to move to one side through the connecting block 16 to automatically retrieve the zinc slag inside the galvanizing tank 1. This achieves automatic control of the movement of the retrieval trough 13 to quickly retrieve the zinc slag.

[0033] The bottom end of the connecting plate 15 is movably connected to the retrieval trough 13. The left side inside the retrieval trough 13 is fixedly connected to the drainage net 14. The two ends of the top of the connecting plate 15 are fixedly connected to the fixing cylinder 18. The two ends of the top of the retrieval trough 13 are fixedly connected to the connecting collar 20. The two ends of the top of the connecting plate 15 are provided with through grooves 22. The connecting collar 20 passes through the through grooves 22 and extends to the top of the connecting plate 15. The side inside the fixing cylinder 18 is fixedly connected to the ejector spring 19. The side of the ejector spring 19 is fixedly connected to the connecting pin 21.

[0034] The connecting pin 21 passes through one side of the fixed cylinder 18 and extends into the interior of the connecting collar 20, and the connecting collar 20 is movably connected to the through groove 22;

[0035] The centerline of the connecting collar 20 and the centerline of the fixed cylinder 18 are on the same vertical plane, and the centerline of the dredging trough 13 and the centerline of the drainage net 14 are on the same vertical plane;

[0036] Specifically, such as Figure 1 , Figure 3 and Figure 4As shown, after the retrieval trough 13 is raised after the retrieval is completed, the connecting pins 21 at both ends of the top of the connecting plate 15 are pushed to disengage it from the inside of the connecting collar 20. Then, the retrieval trough 13 can be pulled to remove it from the bottom of the connecting plate 15 to facilitate the collection of zinc dross retrieved from inside the retrieval trough 13. After collection, the retrieval trough 13 is reinstalled at the bottom of the connecting plate 15. After the connecting collar 20 passes through the through groove 22, the spring 19 pushes out and inserts the connecting pins 21 into the inside of the connecting collar 20, thereby fixing the retrieval trough 13 through the connecting collar 20. This allows for easy disassembly of the retrieval trough 13 to facilitate the collection of the retrieved zinc dross.

[0037] Working Principle: In use, before retrieval, the cylinder 12 inside the mounting cylinder 10 is activated. The cylinder 12, through the connecting plate 15, pushes the retrieval trough 13 at the bottom downwards, sending it into the galvanizing pool 1 for zinc slag retrieval. After retrieval, the cylinder 12 is activated again, through the connecting plate 15, to raise the retrieval trough 13, facilitating material removal and subsequent galvanizing. The limiting cylinder 11 at the top of the connecting plate 15, fitted to the outside of the mounting cylinder 10, limits the connection plate 15 and the retrieval trough 13, ensuring stability during lifting. During retrieval, after the retrieval trough 13 is sent into the galvanizing pool 1, the drive motor 6 is activated, driving the first transmission wheel 8 to rotate. The first transmission wheel 8, through the transmission belt 7, drives the second transmission wheel 9 to rotate. The drive wheel 9 drives the threaded shaft 4 to rotate, while simultaneously moving the threaded sleeve 5 on its outside to one side. Finally, the threaded sleeve 5 drives the bottom scooping trough 13 to one side through the connecting block 16 to automatically scoop the zinc dross inside the galvanizing pool 1. After the scooping is completed and the scooping trough 13 is raised, the connecting pins 21 at both ends of the top of the connecting plate 15 are pushed to disengage it from the inside of the connecting collar 20. Then, the scooping trough 13 can be pulled to remove it from the bottom of the connecting plate 15 to facilitate the collection of the zinc dross scooped from inside the scooping trough 13. After collection, the scooping trough 13 is reinstalled at the bottom of the connecting plate 15, and the connecting collar 20 passes through the through groove 22 and pushes out the spring 19 to push out the connecting pin 21 and insert it into the inside of the connecting collar 20, thereby fixing the scooping trough 13 through the connecting collar 20.

Claims

1. An automatic zinc dross removal device for a galvanizing production line, comprising a galvanizing tank (1), characterized in that: The top of the galvanizing tank (1) is fixedly connected to a support frame (2). The center line of the galvanizing tank (1) and the center line of the support frame (2) are on the same vertical plane. The support frame (2) is equipped with a lifting structure for automatically controlling the lifting of the salvage structure. The lifting structure includes a mounting cylinder (10), the mounting cylinder (10) is movably connected to the left side of the top of the support frame (2), a cylinder (12) is fixedly connected to the top of the mounting cylinder (10), a connecting plate (15) is provided at the bottom of the mounting cylinder (10), and a limit cylinder (11) is fixedly connected to the top of the connecting plate (15).

2. The automatic zinc dross collection device for a galvanizing production line according to claim 1, characterized in that: The output end of the cylinder (12) is fixedly connected to the connecting plate (15), and the limiting cylinder (11) is movably connected to the galvanizing tank (1).

3. The automatic zinc dross collection device for a galvanizing production line according to claim 1, characterized in that: The top of the support frame (2) is fixedly connected to a fixed cover (3), the inside of the fixed cover (3) is movably connected to a threaded shaft (4), the left side of the outside of the threaded shaft (4) is movably connected to a threaded sleeve (5), the top of the support frame (2) is provided with a sliding groove (17), the bottom end of the threaded sleeve (5) is fixedly connected to a connecting block (16), the left side of the top of the fixed cover (3) is fixedly connected to a drive motor (6), the output end of the drive motor (6) is fixedly connected to a first transmission wheel (8), the outside of the first transmission wheel (8) is movably connected to a transmission belt (7), and the threaded shaft (4) is fixedly connected to a second transmission wheel (9) on one side that passes through the fixed cover (3).

4. The automatic zinc dross removal device for a galvanizing production line according to claim 3, characterized in that: The connecting block (16) passes through the slide groove (17) and is fixedly connected to the mounting cylinder (10), and the connecting block (16) is slidably connected to the slide groove (17).

5. The automatic zinc dross collection device for a galvanizing production line according to claim 3, characterized in that: The transmission belt (7) is movably connected to the second transmission wheel (9), and the center line of the first transmission wheel (8) and the center line of the second transmission wheel (9) are on the same vertical plane.

6. The automatic zinc dross removal device for a galvanizing production line according to claim 1, characterized in that: The bottom end of the connecting plate (15) is movably connected to a retrieval trough (13). A drainage net (14) is fixedly connected to the left side inside the retrieval trough (13). Fixed cylinders (18) are fixedly connected to both ends of the top of the connecting plate (15). Connecting collars (20) are fixedly connected to both ends of the top of the retrieval trough (13). Through slots (22) are opened at both ends of the top of the connecting plate (15). The connecting collars (20) pass through the through slots (22) and extend to the top of the connecting plate (15). A push-out spring (19) is fixedly connected to one side inside the fixed cylinder (18). A connecting pin (21) is fixedly connected to one side of the push-out spring (19).

7. The automatic zinc dross removal device for a galvanizing production line according to claim 6, characterized in that: The connecting pin (21) passes through one side of the fixed cylinder (18) and extends into the interior of the connecting collar (20), which is movably connected to the through groove (22).

8. The automatic zinc dross removal device for a galvanizing production line according to claim 6, characterized in that: The centerline of the connecting collar (20) and the centerline of the fixed cylinder (18) are on the same vertical plane, and the centerline of the dredging trough (13) and the centerline of the drainage net (14) are on the same vertical plane.

Images