A rolling device for synthetic leather production

Abstract

This utility model relates to the field of synthetic leather technology and discloses a rolling device for synthetic leather production, including baffles, two baffles, one on the left and one on the right, with a mold rotatably connected between the two baffles, and raw material placed outside the mold. A detection box is set at one end of the raw material, and a collecting wheel is set inside the detection box. A support plate is set at the other end of the baffles, and the support plate is divided into two parts, one on the left and one on the right. It also includes a circulation component installed inside the baffles for rolling the surface of synthetic leather, and a set of magnetic rollers is set outside the raw material. This utility model uses the double magnetic rolling rollers to form differential rotation driven by a motor. Combined with the linkage structure of the connecting rod and the mounting ring, it applies periodically varying pressure to the surface of the raw material, covering areas that are difficult to uniformly apply with a traditional single mold, such as edges and complex textures, reducing wrinkles, bubbles and delamination defects.

Description

Technical Field

[0001] This utility model relates to the field of synthetic leather technology, specifically to a rolling device for synthetic leather production. Background Technology

[0002] Synthetic leather, as an important polymer material, is widely used in footwear, bags, automotive interiors, and other fields. In the production process of synthetic leather, the rolling process is one of the key steps. Its function is to use pressure to tightly bond the layers of raw materials, thereby improving the strength, smoothness, and surface texture of the product. Traditional equipment often uses a single fixed mold for rolling, which is difficult to adapt to raw materials of different thicknesses and materials. This can easily lead to uneven local pressure, causing wrinkles, bubbles, or delamination on the product surface. Existing equipment usually requires stopping the machine to change the mold to adapt to different specifications of products. Moreover, the lack of real-time detection and dynamic adjustment functions during the rolling process results in a high scrap rate.

[0003] Publication number: CN208201454U. This utility model is equipped with a roller body, which facilitates the rolling of synthetic leather, making the synthetic leather fit tightly and ensuring the good quality of the produced synthetic leather.

[0004] To address the aforementioned issues, the traditional rolling process suffers from uneven stress due to the single mold, resulting in poor product quality. Therefore, we propose a rolling device for synthetic leather production. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a rolling device for synthetic leather production, which solves the aforementioned problems.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a rolling device for synthetic leather production, comprising baffles, wherein two baffles are configured as left and right, and a mold is rotatably connected between the two baffles, and raw material is disposed outside the mold, and a detection box is disposed at one end of the raw material, and a collecting wheel is disposed inside the detection box, and a support plate is disposed at the other end of the baffles, and the support plate is divided into left and right sides, and further comprising:

[0007] The circulation assembly, installed inside the baffle, is used to roll the surface of the synthetic leather, and a set of magnetic rollers is provided on the outside of the raw material.

[0008] Preferably, a support plate is fixedly connected to one bottom end of the baffle, and a mounting frame is fixedly installed on the top of the support plate. A support column is fixedly connected inside the mounting frame, and a roller is rotatably connected to the outside of the support column.

[0009] Preferably, the roller is fitted with the raw material, and the other end of the raw material is fitted with the outside of the mold, and the two ends of the outside of the mold are rotatably connected to the inside of the baffle.

[0010] Preferably, a collecting wheel is fitted at the interface of the raw material, and a support column is rotatably connected inside the collecting wheel. The support column is fixedly connected to the inner wall of the testing machine box, and a display screen is fixedly connected to the outside of the testing machine box. The testing machine box is fixedly installed at the end of the outside of the testing machine box away from the display screen.

[0011] Preferably, the circulation assembly includes a mold, a short shaft, a magnetic roller one, a motor, and a magnetic roller two. The mold is hollow inside, and the magnetic roller one is rotatably connected to one end of the mold. The motor is fixedly connected to one end of the magnetic roller one, and the short shaft is rotatably connected to the other end. The magnetic roller two is rotatably connected to the other end of the mold, and an installation ring is fixedly connected to the outside of the magnetic roller two.

[0012] Preferably, a cylinder is fixedly connected to the outside of the short shaft, and a connecting rod is fixedly connected to the outside of the cylinder, with the outer end of the connecting rod away from the short shaft fixedly connected to the outside of the mounting ring.

[0013] Preferably, the bottom of the magnetic roller is rotatably connected to the outside of the raw material, and the magnetic roller passes through the raw material and the mold and moves according to the movement trajectory of the mounting ring.

[0014] Compared with the prior art, this utility model provides a rolling device for synthetic leather production, which has the following advantages:

[0015] 1. A rolling device for synthetic leather production, wherein the double magnetic rollers are driven by a motor to form differential rotation, and combined with the linkage structure of the connecting rod and the mounting ring, apply periodically varying pressure to the surface of the raw material, covering areas that are difficult to uniformly apply with a traditional single mold, such as edges and complex textures, thereby reducing wrinkles, bubbles and delamination defects.

[0016] 2. This type of rolling device for synthetic leather production has a collection wheel and display screen in the detection box that can perform real-time quality detection on the rolled synthetic leather and display the detection results intuitively. Once a quality problem is found in the product, such as uneven thickness or surface defects, the production parameters can be adjusted immediately or the equipment can be repaired, thus avoiding the production of a large number of unqualified products. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the circulation component of this utility model;

[0019] Figure 3 This is a schematic diagram of the magnetic roller of this utility model;

[0020] Figure 4 This is a schematic diagram of the testing chassis of this utility model.

[0021] In the diagram: 1. Baffle; 2. Support plate; 3. Mounting frame; 4. Roller; 5. Detection housing; 6. Display screen; 7. Switch; 8. Collecting wheel; 9. Raw material; 10. Mold; 11. Magnetic roller; 12. Mounting ring; 13. Connecting rod; 14. Short shaft; 15. Magnetic rolling roller one; 16. Motor; 17. Magnetic rolling roller two. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 A rolling device for synthetic leather production includes two baffles 1, one on the left and one on the right, with a mold 10 rotatably connected between them. Raw material 9 is disposed outside the mold 10, and a detection housing 5 is disposed at one end of the raw material 9. A collecting wheel 8 is disposed inside the detection housing 5. A support plate 2, divided into two parts (left and right), is disposed at the other end of the baffles 1. The device also includes:

[0024] A circulation assembly, installed inside the baffle 1, is used to roll the surface of the synthetic leather, and a set of magnetic rollers 11 are provided on the outside of the raw material 9.

[0025] Furthermore, a support plate 2 is fixedly connected to one bottom end of the baffle 1, and a mounting bracket 3 is fixedly installed on the top of the support plate 2. A support column is fixedly connected inside the mounting bracket 3, and a roller 4 is rotatably connected to the outside of the support column.

[0026] Furthermore, the roller 4 is fitted with the raw material 9, and the other end of the raw material 9 is fitted with the outside of the mold 10, and the two ends of the outside of the mold 10 are rotatably connected to the inside of the baffle 1.

[0027] Furthermore, a collecting wheel 8 is fitted at the interface of the raw material 9, and a support column 1 is rotatably connected inside the collecting wheel 8. The support column 1 is fixedly connected to the inner wall of the detection housing 5. A display screen 6 is fixedly connected to the outside of the detection housing 5, and the detection housing 5 is fixedly installed at the end of the outside of the detection housing 5 away from the display screen 6.

[0028] Furthermore, the circulation assembly includes a mold 10, a short shaft 14, a magnetic roller 15, a motor 16, and a magnetic roller 2 17. The interior of the mold 10 is hollow, and the magnetic roller 15 is rotatably connected to one end of the interior of the mold 10. The motor 16 is fixedly connected to one end of the exterior of the magnetic roller 15, and the short shaft 14 is rotatably connected to the other end. The magnetic roller 2 17 is rotatably connected to the other end of the interior of the mold 10, and an installation ring 12 is fixedly connected to the exterior of the magnetic roller 2 17.

[0029] Furthermore, a cylinder is fixedly connected to the outside of the short shaft 14, and a connecting rod 13 is fixedly connected to the outside of the cylinder, with the end of the connecting rod 13 away from the short shaft 14 fixedly connected to the outside of the mounting ring 12.

[0030] Furthermore, the bottom of the magnetic roller 11 is rotatably connected to the outside of the raw material 9, and the magnetic roller 11 passes through the raw material 9 and the mold 10 and moves according to the movement trajectory of the mounting ring 12.

[0031] Structural Description: Baffle 1 Structure: Two vertical support plates symmetrically arranged on the left and right sides. Function: Support and fix both ends of the mold 10 to form a rolling area, serving as the mounting base for other components such as support plates and testing chassis.

[0032] Support plate 2

[0033] Structure: A rectangular bracket is horizontally fixed to the bottom of the baffle 1. Function: To bear the weight of the entire device and ensure stability. A mounting bracket 3 is installed on the top to fix the rollers 4.

[0034] Mounting rack 3

[0035] Structure: A "U"-shaped frame vertically mounted on top of the support plate 2. Function: The rollers 4 are fixed by internal pillars to form the initial conveying path of the raw material 9.

[0036] 4 rollers

[0037] Structure: Cylindrical roller, sleeved on the support column of mounting frame 3. Function: Active or passive rotation to transport raw material 9 from the feed end to mold 10. The friction force stabilizes the tension of the raw material and prevents slack or stretching during the conveying process.

[0038] Test chassis 5

[0039] Structure: A rectangular metal box with built-in sensors and control system. Function: The collection wheel 8 is installed inside to wind the synthetic leather that has been rolled. It integrates online detection functions such as thickness and defect identification, and provides real-time feedback through the display screen 6.

[0040] Display 6

[0041] Structure: A touch screen embedded in the surface of the inspection chassis 5. Function: Displays inspection results such as thickness, defect location, and equipment operating parameters such as motor speed. It supports human-machine interaction and allows input of production parameters or control of equipment start and stop.

[0042] Switch 7

[0043] Structure: Physical buttons located outside the testing chassis 5; Function: Controls the power supply of the entire device and allows for quick shutdown in emergencies.

[0044] Collection Wheel 8

[0045] Structure: Hollow roller, fixed to the inner wall of the testing machine box 5 by a support column; Function: Winds the rolled synthetic leather raw material 9 to achieve continuous production; In conjunction with the testing system, it automatically marks or isolates unqualified products.

[0046] Raw material 9

[0047] Structure: The synthetic leather roll to be processed is fitted outside the roller 4 and the mold 10. Function: As the object of the rolling process, it achieves interlayer bonding and surface treatment through the circulation component inside the mold and the magnetic roller 11.

[0048] Mold 10

[0049] Structure: Hollow cylinder, with both ends rotatably connected to baffle 1. Function: It accommodates the circulating components such as magnetic rollers and motors, forming a closed rolling space. The rotation drives the raw material 9 to move, and in conjunction with the internal components, it achieves uniform rolling.

[0050] Magnetic roller 11

[0051] Structure: A small magnetic roller is rotatably connected to the surface of the raw material 9 at the bottom. Function: It rolls along the movement trajectory of the mounting ring 12, actively adsorbs and smooths wrinkles on the surface of the raw material, compensates for changes in the tension of the raw material, and ensures the stability of the raw material position during the rolling process.

[0052] Mounting ring 12

[0053] Structure: A ring-shaped metal frame is fixed to the outside of the magnetic roller 17. Function: It connects the rod 13 and the magnetic roller 17, transmits the motion trajectory, guides the movement of the magnetic roller 11, and realizes dynamic rolling path planning.

[0054] Connecting rod 13

[0055] Structure: A rigid rod connecting the short shaft 14 and the mounting ring 12 at both ends. Function: Converts the rotational motion of the magnetic roller 15 into the eccentric motion of the mounting ring 12, forming a differential rolling effect.

[0056] Short axis 14

[0057] Structure: A short rod fixed to the inner wall of the mold 10, with an external connecting rod 13. Function: It serves as a fulcrum for the connecting rod 13, allowing the mounting ring 12 to rotate eccentrically around it.

[0058] Magnetic rolling roller 15

[0059] Structure: A cylindrical roller with a built-in permanent magnet is connected to a motor 16 at one end. Function: It rotates under the drive of the motor, applying initial rolling pressure to the raw material 9. The magnetic field adsorption enhances the contact with the raw material and improves the uniformity of rolling.

[0060] Motor 16

[0061] Structure: A servo motor fixed to the outer wall of the mold 10, with its output shaft connected to the magnetic roller 15. Function: Provides power to drive the magnetic roller 15 to rotate, and the speed can be adjusted to adapt to different raw material requirements.

[0062] Instructions for use

[0063] Rollers 4 are rotatably connected to the support column inside the mounting bracket 3 at the top of the support plate 2. Raw material 9 is fitted onto the outside of rollers 4. The rotation of rollers 4 provides power for conveying raw material 9, transporting it from its initial position towards the mold 10. The surface of rollers 4 typically has a certain frictional force to ensure stable movement of the raw material. The rotational speed of the rollers can be adjusted as needed to control the conveying speed of the raw material. The other end of the raw material 9 is fitted onto the outside of the mold 10 and continues to be conveyed forward under the rotation of the mold 10. This cyclical conveying method allows the raw material to continuously pass through the rolling area, achieving continuous production. The interior of the mold 10 is hollow, in which... One end of the mold 10 is rotatably connected to a magnetic roller 15. A motor 16 drives the magnetic roller 15 to rotate. During rotation, the magnetic roller 15 applies pressure and friction to the raw material 9 inside the mold 10. The speed of the motor 16 can be adjusted according to different production needs, thereby changing the rolling speed and pressure of the magnetic roller 15. The other end of the mold 10 is rotatably connected to a magnetic roller 17. An mounting ring 12 is fixedly connected to the outside of the magnetic roller 17. The magnetic roller 17 and the magnetic roller 15 rotate differentially. This differential rotation causes the raw material 9 to be subjected to forces of different directions and magnitudes inside the mold 10. To achieve a more uniform rolling effect, for example, when the magnetic roller 15 rotates clockwise, the magnetic roller 2 17 may rotate counterclockwise at a different speed, performing cross-rolling on the raw material 9. The connecting rod 13 on the cylinder fixedly connected to the outside of the short shaft 14 has its other end fixedly connected to the outside of the mounting ring 12. The connecting rod 13 connects the magnetic roller 15 and the magnetic roller 2 17, making their movements interconnected. When the magnetic roller 15 rotates, the connecting rod 13 drives the magnetic roller 2 17 and the mounting ring 12 to make corresponding movements, further enhancing the cyclicity and uniformity of the rolling. The bottom of the magnetic roller 11 is rotatably connected. Outside the raw material 9 and through the mold 10, the magnetic roller 11 moves according to the trajectory of the mounting ring 12. It is magnetic and can be attracted to the surface of the raw material 9. During the movement of following the mounting ring 12, it assists in rolling the raw material 9. It can adjust the local state of the raw material in real time, such as smoothing out small wrinkles and adjusting the tension of the raw material, thereby further improving the uniformity and quality of rolling. During the rotation of the collecting wheel 8, it collects and sorts the tested synthetic leather products to prepare for subsequent packaging and storage. The rotation speed of the collecting wheel 8 can be adjusted according to the conveying speed of the raw material and the production efficiency to ensure that the products can be collected in an orderly manner.

[0064] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rolling device for synthetic leather production, comprising baffles (1), wherein the baffles (1) are configured as two, left and right, and a mold (10) is rotatably connected between the two baffles (1), and raw material (9) is disposed outside the mold (10), and a detection box (5) is disposed at one end of the raw material (9), and a collecting wheel (8) is disposed inside the detection box (5), and a support plate (2) is disposed at the other end of the baffles (1), and the support plate (2) is divided into two, left and right, characterized in that: Also includes: A circulation assembly is installed inside the baffle (1) for rolling the surface of the synthetic leather, and a set of magnetic rollers (11) are provided on the outside of the raw material (9).

2. The rolling device for synthetic leather production according to claim 1, characterized in that: The bottom end of the baffle (1) is fixedly connected to a support plate (2), and the top of the support plate (2) is fixedly installed with a mounting bracket (3). The mounting bracket (3) is fixedly connected to a support column, and the support column is rotatably connected to a roller (4).

3. The rolling device for synthetic leather production according to claim 1, characterized in that: The roller (4) is fitted with a raw material (9) on its outside, and the other end of the raw material (9) is fitted on the outside of the mold (10), and the two ends of the mold (10) are rotatably connected to the inside of the baffle (1).

4. The rolling device for synthetic leather production according to claim 1, characterized in that: The raw material (9) is fitted with a collecting wheel (8) at the interface, and the inside of the collecting wheel (8) is rotatably connected to a support column, and the outside of the support column is fixedly connected to the inner wall of the testing machine box (5), and the outside of the testing machine box (5) is fixedly connected to a display screen (6), and the testing machine box (5) is fixedly installed at the end of the outside of the testing machine box (5) away from the display screen (6).

5. The rolling device for synthetic leather production according to claim 1, characterized in that: The circulation assembly includes a mold (10), a short shaft (14), a magnetic roller (15), a motor (16), and a magnetic roller (17). The interior of the mold (10) is hollow. The magnetic roller (15) is rotatably connected to one end of the interior of the mold (10). The motor (16) is fixedly connected to one end of the exterior of the magnetic roller (15), and the short shaft (14) is rotatably connected to the other end. The magnetic roller (17) is rotatably connected to the other end of the interior of the mold (10), and an installation ring (12) is fixedly connected to the exterior of the magnetic roller (17).

6. A rolling device for synthetic leather production according to claim 5, characterized in that: A cylinder is fixedly connected to the outside of the short shaft (14), and a connecting rod (13) is fixedly connected to the outside of the cylinder. The end of the connecting rod (13) away from the short shaft (14) is fixedly connected to the outside of the mounting ring (12).

7. A rolling device for synthetic leather production according to claim 1, characterized in that: The bottom of the magnetic roller (11) is rotatably connected to the outside of the raw material (9), and the magnetic roller (11) passes through the raw material (9) and the mold (10) and moves according to the movement trajectory of the mounting ring (12).

Images