Butterfly valve plate radial symmetry degree detection device
By designing a device for detecting the radial symmetry of butterfly valve plates, and utilizing automated testing equipment and fixed components, the problem of large errors in traditional manual testing was solved, achieving efficient and accurate detection of the radial symmetry of butterfly valve plates.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-05-26
AI Technical Summary
Traditional methods for detecting the radial symmetry of butterfly valve plates suffer from large errors due to manual inspection, resulting in inaccurate detection.
A device for detecting the radial symmetry of a butterfly valve plate is adopted, including a worktable, a measuring component, and a fixing component. A stepper motor drives a lead screw to move a lifting block and an optical measuring instrument for automated detection. The fixing component fixes the butterfly valve plate on a mounting plate, and a servo motor drives the mounting plate to rotate for comprehensive measurement.
This improves the accuracy and precision of radial symmetry detection of butterfly valve plates, reduces errors from manual inspection, and achieves more efficient automated inspection.
Smart Images

Figure CN224285856U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing devices, specifically a device for detecting the radial symmetry of a butterfly valve plate. Background Technology
[0002] A butterfly valve, also known as a flap valve, is a simple regulating valve used for on / off control of low-pressure pipeline media. A butterfly valve is a type of valve where the closing element is a disc that rotates around the valve shaft to open and close. It primarily functions as a shut-off and throttling device in pipelines. During valve manufacturing, various testing procedures are involved to ensure the valve's quality. After the butterfly valve plate is machined, its symmetry needs to be checked, including the radial symmetry. Traditional testing methods involve manually using a dial indicator to check both sides of the valve plate. However, manual testing inevitably introduces errors, leading to inaccurate results. Summary of the Invention
[0003] The purpose of this invention is to provide a device for detecting the radial symmetry of a butterfly valve plate, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a device for detecting the radial symmetry of a butterfly valve plate, comprising a worktable, a measuring component, and a fixing component;
[0005] Wherein: a mounting frame is installed on the top of the workbench, and mounting cavities are opened on both sides of the interior of the mounting frame;
[0006] The measuring assembly includes a support frame fixedly installed inside the mounting cavity. A lead screw is rotatably installed inside the support frame. A stepper motor is fixedly installed at the top of the support frame. The output end of the stepper motor is fixedly connected to the top of the lead screw. A lifting block is threadedly connected to the surface of the lead screw. A mounting seat is installed on the surface of the lifting block. An optical measuring instrument is fixedly installed on the surface of the mounting seat. A butterfly valve plate is provided between the two optical measuring instruments.
[0007] The fixed assembly includes a mounting plate on the surface of the workbench, a mounting plate fixedly mounted on the surface of the mounting bracket, a locking handle hinged to the top of the mounting plate, a connecting rod hinged to the middle of the locking handle, a guide sleeve mounted on the bottom surface of the mounting plate, a push rod slidably mounted inside the guide sleeve, one end of the connecting rod hinged to the top of the push rod, a fixed insert rod rotatably mounted on the bottom of the push rod, the bottom of the butterfly valve plate resting on the surface of the mounting plate, and the fixed insert rod inserted through the top of the butterfly valve plate.
[0008] As a preferred embodiment of this utility model: the surface of the workbench is equipped with a mounting cover at the bottom of the mounting plate, a servo motor is fixedly installed inside the workbench, and an active pulley is installed at the output end of the servo motor.
[0009] As a preferred embodiment of this utility model: a driven pulley is rotatably mounted inside the mounting cover, and the driving pulley and the driven pulley are connected by a transmission belt. The bottom of the mounting plate is fixedly connected to the driven pulley.
[0010] As a preferred embodiment of this utility model: guide rails are fixedly installed on both sides of the surface of the support frame, sliders are installed on both sides of the back of the mounting base, the sliders are slidably installed on the surface of the guide rails, and limit blocks are installed at both ends of the guide rails.
[0011] As a preferred embodiment of this utility model, the bottom of the workbench is equipped with movable wheels.
[0012] As a preferred embodiment of this utility model: a control panel is mounted on the surface of the mounting bracket, and the stepper motor, optical measuring instrument and servo motor are all electrically connected to the control panel, and the control panel is electrically connected to an external power supply.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) A support frame is installed inside the mounting cavity. After the stepper motor at the top of the support frame rotates, it drives the lead screw at the output end to rotate. The rotation of the lead screw drives the lifting block connected to the surface thread to rotate. A mounting seat is installed on the surface of the lifting block. The mounting seat slides on the guide rail surface on both sides of the support frame surface through the back slider, so that the lifting block moves up and down along the lead screw when the lead screw rotates. The lifting block drives the optical measuring instrument on the surface of the mounting seat to measure the butterfly valve plate, so that the radial symmetry of the butterfly valve plate is detected, and the manual detection method is driven to improve the detection accuracy.
[0015] (2) After placing the butterfly valve plate on the surface of the mounting plate, press down the locking handle on the top of the mounting plate. The locking handle drives the push rod to slide inside the guide sleeve through the connecting rod. The push rod drives the fixed plug rod installed at the bottom to pass through the top of the butterfly valve plate, so that the butterfly valve plate is fixed on the surface of the mounting plate. At the same time, the butterfly valve plate can be rotated and adjusted relative to the push rod, which makes it convenient to rotate and adjust the butterfly valve plate and improve the detection accuracy. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the measuring component structure of this utility model;
[0018] Figure 3This is a schematic diagram of the fixing component structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the servo motor mounting structure of this utility model.
[0020] In the diagram: 1. Workbench; 2. Mounting bracket; 3. Mounting cavity; 4. Measuring component; 41. Support frame; 42. Lead screw; 43. Stepper motor; 44. Lifting block; 45. Mounting base; 46. Optical measuring instrument; 5. Butterfly valve plate; 6. Fixing component; 61. Mounting disc; 62. Mounting plate; 63. Locking handle; 64. Connecting rod; 65. Guide sleeve; 66. Push rod; 67. Fixed insertion rod; 7. Mounting cover; 8. Servo motor; 9. Drive pulley; 10. Driven pulley; 11. Transmission belt; 12. Guide rail; 13. Slider; 14. Limit block; 15. Movable wheel; 16. Control panel. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] Please see Figures 1-4 A device for detecting the radial symmetry of a butterfly valve plate includes: a workbench 1, a measuring component 4, and a fixing component 6; a mounting frame 2 is installed on the top of the workbench 1, and mounting cavities 3 are opened on both sides of the interior of the mounting frame 2;
[0023] Please see Figure 1 , Figure 2 The measuring component 4 includes a support frame 41 fixedly installed inside the mounting cavity 3. A lead screw 42 is rotatably installed inside the support frame 41. A stepper motor 43 is fixedly installed at the top of the support frame 41. The output end of the stepper motor 43 is fixedly connected to the top of the lead screw 42. A lifting block 44 is threadedly connected to the surface of the lead screw 42. A mounting seat 45 is installed on the surface of the lifting block 44. An optical measuring instrument 46 is fixedly installed on the surface of the mounting seat 45. A butterfly valve plate 5 is provided between the two optical measuring instruments 46. Guide rails 12 are fixedly installed on both sides of the surface of the support frame 41. Slider blocks 13 are installed on both sides of the back of the mounting seat 45. The sliders 13 are slidably installed on the surface of the guide rails 12. Limit blocks 14 are installed at both ends of the guide rails 12.
[0024] In practical use: A support frame 41 is installed inside the mounting cavity 3. After the stepper motor 43 on the top of the support frame 41 rotates, it drives the lead screw 42 at the output end to rotate. The rotation of the lead screw 42 drives the lifting block 44 with the surface threaded connection to rotate. A mounting seat 45 is installed on the surface of the lifting block 44. The mounting seat 45 slides on the guide rail 12 on both sides of the surface of the support frame 41 through the back slider 13, so that when the lead screw 42 rotates, the lifting block 44 moves up and down along the lead screw 42. The lifting block 44 drives the optical measuring instrument 46 on the surface of the mounting seat 45 to measure the butterfly valve plate 5, so as to detect the radial symmetry of the butterfly valve plate 5, and drive the manual detection method to improve the detection accuracy. The limit blocks 14 at both ends of the guide rail 12 limit the sliding range of the slider 13.
[0025] Please see Figure 1 , Figure 3 The fixed assembly 6 includes a mounting plate 61 on the surface of the workbench 1, a mounting plate 62 fixedly mounted on the surface of the mounting bracket 2, a locking handle 63 hinged to the top of the mounting plate 62, a connecting rod 64 hinged to the middle of the locking handle 63, a guide sleeve 65 mounted on the bottom of the surface of the mounting plate 62, a push rod 66 slidably mounted inside the guide sleeve 65, one end of the connecting rod 64 hinged to the top of the push rod 66, a fixed insert rod 67 rotatably mounted on the bottom of the push rod 66, the bottom of the butterfly valve plate 5 is placed on the surface of the mounting plate 61, and the fixed insert rod 67 is inserted through the top of the butterfly valve plate 5.
[0026] In practical use: After placing the butterfly valve plate 5 on the surface of the mounting plate 61, press down on the locking handle 63 at the top of the mounting plate 62. The locking handle 63 drives the push rod 66 to slide inside the guide sleeve 65 through the connecting rod 64. The push rod 66 drives the fixed insert rod 67, which is rotated at the bottom, to pass through the top of the butterfly valve plate 5, so that the butterfly valve plate 5 is fixed on the surface of the mounting plate 61. At the same time, the butterfly valve plate 5 can be rotated and adjusted relative to the push rod 66, which facilitates the rotation and adjustment of the butterfly valve plate 5 and enables comprehensive testing of the butterfly valve plate 5.
[0027] Please see Figure 4 The surface of the workbench 1 is located at the bottom of the mounting plate 61 and a mounting cover 7 is installed. A servo motor 8 is fixedly installed inside the workbench 1. A drive pulley 9 is installed at the output end of the servo motor 8. A driven pulley 10 is rotatably installed inside the mounting cover 7. The drive pulley 9 and the driven pulley 10 are connected by a transmission belt 11. The bottom of the mounting plate 61 is fixedly connected to the driven pulley 10.
[0028] In practical use: The surface of the workbench 1 is equipped with a mounting cover 7 at the bottom of the mounting plate 61. After the servo motor 8 inside the workbench 1 rotates, it drives the active pulley 9 to rotate. The active pulley 9 drives the driven pulley 10, which is rotated inside the mounting cover 7, to rotate through the transmission belt 11. The driven pulley 10 drives the mounting plate 61 to rotate, thereby causing the butterfly valve plate 5 to rotate during the detection process, so that the optical measuring instrument 46 can perform a comprehensive measurement of the butterfly valve plate 5.
[0029] Please see Figure 1 The bottom of the workbench 1 is equipped with casters 15.
[0030] In practical use: The bottom of the workbench 1 is equipped with casters 15 to facilitate the movement of the device and make it easy to transport.
[0031] Please see Figure 1 The surface of the mounting bracket 2 is equipped with a control panel 16. The stepper motor 43, the optical measuring instrument 46 and the servo motor 8 are all electrically connected to the control panel 16. The control panel 16 is electrically connected to an external power supply.
[0032] In practical use: When the control panel 16 is connected to the external power supply, the stepper motor 43, the optical measuring instrument 46 and the servo motor 8 are powered on and controlled to run. When the control panel 16 is disconnected from the external power supply, the equipment stops running.
[0033] A support frame 41 is installed inside the mounting cavity 3. After the stepper motor 43 on the top of the support frame 41 rotates, it drives the lead screw 42 at the output end to rotate. The rotation of the lead screw 42 drives the lifting block 44 with a threaded connection to rotate. A mounting seat 45 is installed on the surface of the lifting block 44. The mounting seat 45 slides on the guide rails 12 on both sides of the surface of the support frame 41 through the back slider 13, so that when the lead screw 42 rotates, the lifting block 44 moves up and down along the lead screw 42. The lifting block 44 drives the optical measuring instrument 46 on the surface of the mounting seat 45 to measure the butterfly valve plate 5, so as to detect the radial symmetry of the butterfly valve plate 5, thereby driving the manual detection method and improving the detection accuracy.
[0034] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A device for detecting the radial symmetry of a butterfly valve plate, characterized in that, include: A workbench (1) is provided with a mounting frame (2) on the top of the workbench (1), and mounting cavities (3) are provided on both sides of the interior of the mounting frame (2). Measurement component (4); The measurement component (4) includes a support frame (41) fixedly installed inside the mounting cavity (3), a lead screw (42) is rotatably installed inside the support frame (41), a stepper motor (43) is fixedly installed at the top of the support frame (41), the output end of the stepper motor (43) is fixedly connected to the top of the lead screw (42), a lifting block (44) is threadedly connected to the surface of the lead screw (42), a mounting seat (45) is installed on the surface of the lifting block (44), an optical measuring instrument (46) is fixedly installed on the surface of the mounting seat (45), and a butterfly valve plate (5) is provided between the two optical measuring instruments (46); The fixing component (6) includes a mounting plate (61) on the surface of the workbench (1), a mounting plate (62) fixedly mounted on the surface of the mounting bracket (2), a locking handle (63) hinged to the top of the mounting plate (62), a connecting rod (64) hinged to the middle of the locking handle (63), a guide sleeve (65) mounted on the bottom of the surface of the mounting plate (62), a push rod (66) slidably mounted inside the guide sleeve (65), one end of the connecting rod (64) hinged to the top of the push rod (66), a fixed insert rod (67) rotatably mounted on the bottom of the push rod (66), the bottom of the butterfly valve plate (5) is placed on the surface of the mounting plate (61), and the fixed insert rod (67) is inserted through the top of the butterfly valve plate (5).
2. The device for detecting the radial symmetry of a butterfly valve plate according to claim 1, characterized in that: The surface of the workbench (1) is covered with a mounting cover (7) at the bottom of the mounting plate (61). A servo motor (8) is fixedly installed inside the workbench (1), and an active pulley (9) is installed at the output end of the servo motor (8).
3. The device for detecting the radial symmetry of a butterfly valve plate according to claim 2, characterized in that: The driven pulley (10) is rotatably mounted inside the mounting cover (7). The driving pulley (9) and the driven pulley (10) are connected by a transmission belt (11). The bottom of the mounting plate (61) is fixedly connected to the driven pulley (10).
4. The device for detecting the radial symmetry of a butterfly valve plate according to claim 1, characterized in that: The support frame (41) has guide rails (12) fixedly installed on both sides of its surface, and the mounting base (45) has sliders (13) installed on both sides of its back. The sliders (13) are slidably installed on the surface of the guide rails (12), and limit blocks (14) are installed at both ends of the guide rails (12).
5. The device for detecting the radial symmetry of a butterfly valve plate according to claim 1, characterized in that: The workbench (1) is equipped with casters (15) at its bottom.
6. The device for detecting the radial symmetry of a butterfly valve plate according to claim 1, characterized in that: The mounting bracket (2) has a control panel (16) mounted on its surface. The stepper motor (43), optical measuring instrument (46) and servo motor (8) are all electrically connected to the control panel (16). The control panel (16) is electrically connected to an external power supply.