A tension testing device for tape production
By combining automatic and manual adjustment mechanisms, the labor intensity and efficiency problems caused by manual inspection in tape production equipment are solved, enabling efficient tension detection and emergency equipment operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO NEATSOUL TOOLS
- Filing Date
- 2025-08-13
- Publication Date
- 2026-05-26
AI Technical Summary
In existing tape production equipment, manually driven tension testing increases the labor intensity of workers, reduces the practicality of the equipment and testing efficiency, and poses occupational disease risks.
The adjustment mechanism combines automatic and manual drive components. The automatic drive component is used for quick adjustment of the movable frame, while the manual drive component is used for emergency operation to ensure normal operation of the equipment.
It enables rapid detection of tape tension, reduces the labor intensity of workers, improves the practicality and detection efficiency of the equipment, and ensures that the equipment can still work normally when the automatic drive components are damaged.
Smart Images

Figure CN224286200U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of adhesive tape technology, and in particular to a tension testing device for adhesive tape production. Background Technology
[0002] Adhesive tape is a strip of material coated with adhesive, used to connect or fix objects. It consists of a substrate and an adhesive and is widely used in daily life and industry. Adhesive tape is a strip product composed of a substrate such as plastic film, cloth, paper, etc. and an adhesive. It can bond the surface of objects by applying pressure without heating or curing. Its core principle is that the adhesive molecules form bonds with the molecules of the adhered object, thereby achieving a strong bond.
[0003] For example, a tension detection device for electronic tape production, as described in patent publication number CN218156622U, has the following key technical features: It includes a base, on which a mounting plate is fixedly connected. Multiple tensioning rollers are fixedly connected to the side of the mounting plate. A movable frame is slidably connected to the side of the mounting plate. Two limiting members for fixing the electronic tape are provided within the movable frame. A support frame is fixedly installed on the top surface of the mounting plate, and a pressure sensor is fixedly installed on the support frame above the movable frame. This tension detection device for electronic tape production, through the arrangement of the movable frame, connecting rod one, connecting rod two, a turntable, and a fixed shaft, achieves tension detection of the electronic tape. The process is simple and easy to operate, thus solving the problem in existing technologies where the movement of two tensioning rollers is required, making the process cumbersome and the work difficult.
[0004] In the aforementioned prior art, the tension of the tape is tested by manual drive. When workers need to test a large number of tapes, the frequent manual operation of the equipment can easily cause numbness and tingling in the workers' hands, and may also lead to occupational diseases of the hands. This increases the workload for workers and reduces the practicality and testing efficiency of the equipment. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a tension testing device for tape production.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a tension testing device for tape production, comprising a mounting plate and a base plate fixedly connected to the bottom of the mounting plate, a fixing plate fixedly connected to the top of the base plate on the side away from the mounting plate, a movable frame provided on the opposite side of the mounting plate and the fixing plate, a box fixedly connected to the surface of the base plate, an automatic drive component provided on one side of the box, a manual drive component provided on the other side of the box, and an adjustment mechanism provided on the top of the base plate.
[0007] As a further description of the above technical solution:
[0008] The adjustment mechanism includes a groove 1 on the top of the base plate, and grooves 2 through the groove 1 on opposite sides of the mounting plate and the fixing plate. A drive shaft that is rotatably connected to and extends into the box body is provided in the groove 1. A movable lead screw is provided at the top of the inner wall of the groove 2. A bevel gear 2 is fixedly connected to the bottom of the movable lead screw. A bevel gear 1 that meshes with the bevel gear 2 is fixedly connected to the outer contour of the drive shaft near the side of the bevel gear 2. A lead screw slider is provided on the outer contour of the movable lead screw. The side of the lead screw slider near the movable frame is fixedly connected to the movable frame.
[0009] As a further description of the above technical solution:
[0010] The automatic drive unit includes a motor fixedly connected to the inner wall of the box, a connecting shaft fixedly connected to the end of the motor, a drive gear fixedly connected to the outer contour of the connecting shaft, a movable shaft slidably connected to the inner cavity of the drive shaft, and a driven gear fixedly connected to the outer contour of the movable shaft.
[0011] As a further description of the above technical solution:
[0012] A snap-fit rod is mounted in a circumferential array on one side of the movable shaft near the inner cavity of the drive shaft, and a snap-fit groove adapted to the snap-fit rod is opened on the inner wall of the drive shaft.
[0013] As a further description of the above technical solution:
[0014] The manual drive component includes a rotating shaft rotatably connected to the housing. One end of the rotating shaft is fixedly connected to a second drive gear, and the other end of the rotating shaft is fixedly connected to a handle. An adjustment component is provided on the outer contour of the movable shaft away from the locking rod.
[0015] As a further description of the above technical solution:
[0016] The adjusting component includes a bearing disposed on the outer contour of the movable shaft away from the snap-fit rod. An adjusting plate is fixedly connected to the outer contour of the bearing. A telescopic slider is disposed on the top of the adjusting plate. A sliding groove for limiting and sliding connection of the box body is provided on the top of the box body. An adjusting block is fixedly connected to the top of the telescopic slider. A sliding groove for limiting and sliding connection of the telescopic slider is provided on the top of the box body.
[0017] As a further description of the above technical solution:
[0018] The bottom of the adjusting block is fixedly connected to two sides of the locking block, and the top of the box body is provided with a locking groove for the locking block to engage.
[0019] As a further description of the above technical solution:
[0020] The top of the box has an installation groove, and a sealing plate is snapped into the inner wall of the installation groove.
[0021] This utility model has the following beneficial effects:
[0022] Compared with existing technologies, this tape production tension testing equipment, through an automatic drive and adjustment mechanism set inside the housing, allows the equipment to quickly adjust the height of the movable frame. Then, the movable frame presses against the pressure sensor on the top of the mounting plate, and the value displayed by the pressure sensor completes the detection of tape tension. This effectively solves the problem that existing equipment requires manual operation for a long time, which increases the labor intensity of workers and reduces the practicality and detection efficiency of the equipment. In addition, if the automatic drive inside the housing is damaged, the operator can use the manual drive to drive the equipment, ensuring that the equipment can work normally in an emergency, further increasing the practicality of the equipment. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall main structure of a tension testing device for tape production proposed in this utility model;
[0024] Figure 2 This is a schematic diagram of the overall structure of the tension testing equipment for tape production proposed in this utility model from another perspective.
[0025] Figure 3 This is a schematic diagram of the main structure of the housing of a tension testing device for tape production proposed in this utility model;
[0026] Figure 4 This is an exploded view of the drive shaft and adjusting plate of a tension testing device for tape production proposed in this utility model;
[0027] Figure 5 This utility model proposes a tension testing device for tape production. Figure 1 A magnified structural diagram at point A.
[0028] Legend:
[0029] 1. Mounting plate; 101. Base plate; 2. Fixing plate; 3. Movable frame; 4. Box body; 5. Groove one; 6. Drive shaft; 7. Groove two; 8. Movable lead screw; 81. Lead screw slider; 9. Bevel gear one; 10. Bevel gear two; 11. Motor; 12. Connecting shaft; 13. Drive gear one; 14. Movable shaft; 15. Driven gear; 16. Snap-fit rod; 17. Snap-fit groove; 18. Rotating shaft; 19. Drive gear two; 20. Handle; 21. Adjusting plate; 22. Bearing; 23. Adjusting block; 24. Telescopic slider; 25. Placement groove; 26. Sliding groove; 27. Snap-fit groove; 28. Snap-fit block; 29. Sealing plate. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1-5 This utility model provides a tension testing device for tape production, including a mounting plate 1 and a base plate 101 fixedly connected to the bottom of the mounting plate 1. A fixing plate 2 is fixedly connected to the top of the base plate 101 on the side away from the mounting plate 1. A movable frame 3 is provided on the opposite side of the mounting plate 1 and the fixing plate 2. A box body 4 is fixedly connected to the surface of the base plate 101. An automatic drive component is provided on one side of the box body 4, and a manual drive component is provided on the other side of the box body 4. An adjustment mechanism is provided on the top of the base plate 101. An installation groove is opened on the top of the box body 4, and a sealing plate 29 is snapped into the inner wall of the installation groove.
[0032] First, the tape to be tensioned is wrapped around the movable frame 3 and the tensioning roller. Then, the automatic drive mechanism inside the housing 4 is activated, causing the adjustment mechanism to work and drive the movable frame 3 upward. This causes the movable frame 3 to move the tape upward, pressing the pressure sensor on the top of the mounting plate 1. The pressure sensor value is observed to complete the detection of tape tension. This effectively solves the problem that existing equipment requires manual operation for a long time, which increases the labor intensity of the workers and reduces the practicality and detection efficiency of the equipment. In addition, if the automatic drive mechanism inside the housing 4 is damaged, the workers can use the manual drive mechanism to drive the equipment, ensuring that the equipment can work normally in an emergency, further increasing the practicality of the equipment. Furthermore, if the parts inside the housing 4 are damaged, the sealing plate 29 that is snapped in the mounting slot can be removed, and then the parts inside the housing 4 can be repaired.
[0033] The adjustment mechanism includes a groove 5 on the top of the base plate 101, and grooves 7 on opposite sides of the mounting plate 1 and the fixing plate 2 that penetrate the groove 5. A drive shaft 6 is rotatably connected to the groove 5 and extends into the box body 4. A movable lead screw 8 is provided on the top of the inner wall of the groove 7. A bevel gear 10 is fixedly connected to the bottom of the movable lead screw 8. A bevel gear 9 is fixedly connected to the outer contour of the drive shaft 6 near the bevel gear 10 and meshes with the bevel gear 10. A lead screw slider 81 is provided on the outer contour of the movable lead screw 8. The side of the lead screw slider 81 near the movable frame 3 is fixedly connected to the movable frame 3.
[0034] By utilizing the automatic or manual drive mechanism within the housing 4, the drive shaft 6 within the groove 5 rotates. As the drive shaft 6 rotates, it also drives the bevel gear 9 on the drive shaft 6 to rotate. Then, the bevel gear 10 meshing with the bevel gear 9 rotates, which in turn drives the movable lead screw 8 to rotate. The movable lead screw 8 then drives the lead screw slider 81 to move upward within the groove 7. The lead screw slider 81 then drives the movable frame 3 to move upward, causing the movable frame 3 to move the tape upward. The upward movement of the movable frame 3 presses against the pressure sensor on the top of the mounting plate 1. The pressure sensor reading is observed to complete the detection of the tape tension.
[0035] The automatic drive unit includes a motor 11 fixedly connected to the inner wall of the housing 4, a connecting shaft 12 fixedly connected to the end of the motor 11, a drive gear 13 fixedly connected to the outer contour of the connecting shaft 12, a movable shaft 14 slidably connected to the inner cavity of the drive shaft 6, a driven gear 15 fixedly connected to the outer contour of the movable shaft 14, and a snap-fit rod 16 circumferentially arranged on the movable shaft 14 near the inner cavity of the drive shaft 6, and a snap-fit groove 17 adapted to the snap-fit rod 16 is opened on the inner wall of the drive shaft 6.
[0036] The starting motor 11 drives the drive gear 13 on the connecting shaft 12 to rotate. The drive gear 13 drives the driven gear 15 on the movable shaft 14 to rotate. Then, the driven gear 15 drives the locking rod 16 on the movable shaft 14 to rotate. Because the locking rod 16 engages with the locking groove 17 opened on the inner wall of the drive shaft 6, when the drive gear 13 rotates, the driven gear 15 also rotates. The rotating driven gear 15 drives the movable shaft 14 and the drive shaft 6 to rotate. The rotating drive shaft 6 causes the adjustment mechanism to drive the movable frame 3 to work.
[0037] The manual drive component includes a rotating shaft 18 rotatably connected to the housing 4. One end of the rotating shaft 18 is fixedly connected to a drive gear 19, and the other end of the rotating shaft 18 is fixedly connected to a handle 20. An adjusting component is provided on the outer contour of the movable shaft 14 away from the locking rod 16. The adjusting component includes a bearing 22 provided on the outer contour of the movable shaft 14 away from the locking rod 16. An adjusting plate 21 is fixedly connected to the outer contour of the bearing 22. A telescopic slider 24 is provided on the top of the adjusting plate 21. A sliding groove 26 for the housing 4 to be limited and slidably connected is provided on the top of the telescopic slider 24. An adjusting block 23 is fixedly connected to the top of the telescopic slider 24. A sliding groove 26 for the telescopic slider 24 to be limited and slidably connected is provided on the top of the housing 4. Locking blocks 28 are fixedly connected to both sides of the bottom of the adjusting block 23. A locking groove 27 for the locking blocks 28 to be engaged is provided on the top of the housing 4.
[0038] After motor 11 is damaged, the upward movement of adjusting block 23 causes telescopic slider 24 to move out of placement slot 25, so that the locking block 28 at the bottom of adjusting block 23 moves out of the slot 27 on the box 4. At this time, the operator pulls adjusting block 23 to move telescopic slider 24 in sliding slot 26. When telescopic slider 24 moves, it also moves adjusting plate 21. By moving adjusting plate 21, bearing 22 and the movable shaft 14 on the inner wall of bearing 22 move, so that movable shaft 14 moves out of drive shaft 6. When adjusting block 23 can no longer move, the driven gear 15 on movable shaft 14 pulled out of drive shaft 6 and the rotating shaft The second driving gear 19 on shaft 18 engages, thereby disengaging the first driving gear 13 from the driven gear 15. Then, the handle 20 is rotated, causing the second driving gear 19 on shaft 18 to rotate. Because the locking rod 16 engages with the locking groove 17 on the inner wall of the drive shaft 6, the rotation of the second driving gear 19 also drives the driven gear 15 on the movable shaft 14 to rotate. The rotating driven gear 15 drives the drive shaft 6 to rotate, thereby enabling the adjustment mechanism to work. This allows the equipment to work in emergencies, avoiding the problem of reduced detection efficiency due to equipment damage, and further increasing the practicality of the equipment.
[0039] Working principle: First, the starting motor 11 drives the drive gear 13 on the connecting shaft 12 to rotate. The drive gear 13 drives the driven gear 15 on the movable shaft 14 to rotate. Then, the driven gear 15 drives the locking rod 16 on the movable shaft 14 to rotate. Because the locking rod 16 engages with the locking groove 17 on the inner wall of the drive shaft 6, the rotation of the drive gear 13 also causes the driven gear 15 to rotate. The rotating driven gear 15 drives the movable shaft 14 and the drive shaft 6 to rotate. The rotating drive shaft 6 in the groove 5 drives the bevel gear 9 on the drive shaft 6 to rotate. Then, the bevel gear 10 meshing with the bevel gear 9 rotates. The bevel gear 10 drives the movable lead screw 8 to rotate. The movable lead screw 8 drives the lead screw slider 81 to move upward in the groove 7. Then, the lead screw slider 81 drives the movable frame 3 to move upward. The movable frame 3 drives the tape to move upward. The upward movement of the movable frame 3 presses the pressure sensor on the top of the mounting plate 1. The value of the pressure sensor is observed to complete the detection of the tape tension.
[0040] After motor 11 is damaged, the upward movement of adjusting block 23 causes telescopic slider 24 to move out of placement slot 25, so that the locking block 28 at the bottom of adjusting block 23 moves out of the slot 27 on the box 4. At this time, the operator pulls adjusting block 23 to move telescopic slider 24 in sliding slot 26. When telescopic slider 24 moves, it also moves adjusting plate 21. By moving adjusting plate 21, bearing 22 and the movable shaft 14 on the inner wall of bearing 22 move, so that movable shaft 14 moves out of drive shaft 6. When adjusting block 23 can no longer move, it is pulled out of drive shaft 6. The driven gear 15 on the movable shaft 14 meshes with the driving gear 19 on the rotating shaft 18, thereby causing the driving gear 13 and the driven gear 15 to disengage. Then, the handle 20 is rotated, causing the handle 20 to drive the driving gear 19 on the rotating shaft 18 to rotate. Because the locking rod 16 engages with the locking groove 17 opened on the inner wall of the drive shaft 6, when the driving gear 19 rotates, it also drives the driven gear 15 on the movable shaft 14 to rotate. The rotating driven gear 15 drives the drive shaft 6 to rotate, thereby making the adjustment mechanism work and enabling the equipment to work in an emergency.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A tension testing device for tape production, comprising a mounting plate (1) and a base plate (101) fixedly connected to the bottom of the mounting plate (1), characterized in that: A fixing plate (2) is fixedly connected to the top of the base plate (101) on the side away from the mounting plate (1). A movable frame (3) is provided on the opposite side of the mounting plate (1) and the fixing plate (2). A box (4) is fixedly connected to the surface of the base plate (101). An automatic drive component is provided on one side of the box (4), and a manual drive component is provided on the other side of the box (4). An adjustment mechanism is provided on the top of the base plate (101).
2. The tension testing equipment for tape production according to claim 1, characterized in that: The adjustment mechanism includes a groove 1 (5) on the top of the base plate (101), and groove 2 (7) through the groove 1 (5) on the opposite sides of the mounting plate (1) and the fixing plate (2). A drive shaft (6) is rotatably connected to the groove 1 (5) and extends into the box body (4). A movable lead screw (8) is provided on the top of the inner wall of the groove 2 (7). A bevel gear 2 (10) is fixedly connected to the bottom of the movable lead screw (8). A bevel gear 1 (9) that meshes with the bevel gear 2 (10) is fixedly connected to the side of the outer contour of the drive shaft (6) near the bevel gear 2 (10). A lead screw slider (81) is provided on the outer contour of the movable lead screw (8). The side of the lead screw slider (81) near the movable frame (3) is fixedly connected to the movable frame (3).
3. The tension testing equipment for tape production according to claim 2, characterized in that: The automatic drive unit includes a motor (11) fixedly connected to the inner wall of the box (4), a connecting shaft (12) fixedly connected to the end of the motor (11), a drive gear (13) fixedly connected to the outer contour of the connecting shaft (12), a movable shaft (14) slidably connected to the inner cavity of the drive shaft (6), and a driven gear (15) fixedly connected to the outer contour of the movable shaft (14).
4. The tension testing equipment for tape production according to claim 3, characterized in that: A snap-fit rod (16) is installed in a circumferential array on one side of the movable shaft (14) near the inner cavity of the drive shaft (6), and a snap-fit groove (17) adapted to the snap-fit rod (16) is opened on the inner wall of the drive shaft (6).
5. The tension testing equipment for tape production according to claim 3, characterized in that: The manual drive unit includes a rotating shaft (18) rotatably connected to the housing (4), one end of the rotating shaft (18) is fixedly connected to a second drive gear (19), the other end of the rotating shaft (18) is fixedly connected to a handle (20), and an adjustment component is provided on the outer contour of the movable shaft (14) away from the snap-fit rod (16).
6. The tension testing equipment for tape production according to claim 5, characterized in that: The adjusting component includes a bearing (22) disposed on the outer contour of the movable shaft (14) away from the snap rod (16). An adjusting plate (21) is fixedly connected to the outer contour of the bearing (22). A telescopic slider (24) is provided on the top of the adjusting plate (21). A sliding groove (26) for limiting and sliding connection of the box body (4) is provided on the top. An adjusting block (23) is fixedly connected to the top of the telescopic slider (24). A sliding groove (26) for limiting and sliding connection of the telescopic slider (24) is provided on the top of the box body (4).
7. The tension testing equipment for tape production according to claim 6, characterized in that: The bottom sides of the adjustment block (23) are fixedly connected with the locking blocks (28), and the top of the box body (4) is provided with a slot (27) for the locking blocks (28) to engage.
8. The tension testing equipment for tape production according to claim 1, characterized in that: The top of the box (4) is provided with an installation groove, and a sealing plate (29) is snapped into the inner wall of the installation groove.