A device for recycling waste of an inclined belt

By designing a waste recycling device for inclined belt conveyors, and using a servo motor drive and screw structure to achieve automated detection, cutting and crushing of belts, the device solves the problem of lack of automated detection and diversion processing in existing technologies, improves production efficiency and resource utilization, and reduces environmental pollution.

CN224294260UActive Publication Date: 2026-05-29ZHENGZHOU NEW HYDRAULIC MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU NEW HYDRAULIC MASCH CO LTD
Filing Date
2025-05-15
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The existing inclined belt production process lacks automated detection and diversion capabilities, and cannot effectively recycle waste materials.

Method used

A device for recycling and utilizing waste from inclined belt conveyors was designed, comprising a support component, a transport component, a cutting component, and a crushing component. It utilizes a servo motor drive and a screw structure to achieve automated detection, cutting, and crushing of the belt, ensuring efficient recycling and utilization of waste.

Benefits of technology

It has achieved automated detection and diversion processing in the production process of inclined belts, which has improved production efficiency, reduced human intervention errors, enhanced resource utilization, reduced environmental pollution, and ensured the processing quality of normal belts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to belt production and manufacture and waste material recycling technology field disclose a kind of oblique belt waste recycling device, including support assembly, the support assembly includes bearing frame, the top of bearing frame is fixedly installed with mounting bracket, the bottom of mounting bracket is fixedly installed with limit seat.The utility model detects the belt surface defect by detection module, when detecting defect, second servo motor drives bidirectional screw to rotate, bidirectional screw utilizes its outer surface two sides different spiral to drive moving seat to be mutually close, the blade on moving seat is cut, and the belt with defect falls into the crushing tank, and the driving bevel gear on bidirectional screw drives stress bevel gear to rotate, stress bevel gear drives rotating rod to rotate, and the crushing rod on rotating rod carries out the crushing of waste material, and the accurate detection, cutting and crushing treatment of defective belt are driven, to realize the effective recycling of oblique belt waste, improve resource utilization.
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Description

Technical Field

[0001] This utility model relates to the field of belt manufacturing and waste recycling technology, and in particular to a device for recycling and utilizing waste from inclined belts. Background Technology

[0002] With the development of the manufacturing industry, this device is used in the quality control and waste management of the inclined belt production process. For example, on large-scale industrial belt production lines, it is necessary to ensure belt quality and effectively handle waste generated during the production process.

[0003] In practical use, similar recycling devices still have many shortcomings, such as: existing recycling devices lack the ability to automatically detect and divert belts, and existing recycling devices do not have the function of effectively recycling inclined belt waste. Therefore, it is necessary to design an inclined belt waste recycling device. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a device for recycling and utilizing waste materials from inclined belt conveyors.

[0005] This utility model is achieved using the following technical solution: a device for recycling waste from inclined belt conveyors, comprising a support assembly, the support assembly including a bearing frame, an mounting frame fixedly installed on the top of the bearing frame, a limiting seat fixedly installed on the bottom of the mounting frame, a connecting frame fixedly installed on the outer surface of the mounting frame, and a limiting ring fixedly installed inside the connecting frame, further comprising:

[0006] A transport assembly, comprising a drive roller and a transport roller rotatably mounted inside a mounting frame;

[0007] A cutting assembly, the cutting assembly including a blade rotatably mounted on a limiting seat, the blade being slidably mounted inside a mounting bracket;

[0008] The pulverizing assembly includes a pulverizing can fixedly installed inside a limiting ring, and a rotating rod is rotatably installed inside the pulverizing can via a mounting base.

[0009] As a further improvement to the above solution, a connecting rod is fixedly installed inside the connecting frame, and a connecting seat is fixedly installed on the outer surface of the connecting rod, with the connecting seat fixedly installed on the inner wall of the support frame.

[0010] The above technical solutions enhance the overall stability of the device, ensuring structural stability during operation and reducing component wear or operational failures caused by structural swaying.

[0011] As a further improvement to the above solution, a first servo motor is fixedly connected to the outer surface of the mounting frame, the output end of the first servo motor passes through the mounting frame and is fixedly connected to the drive roller, and a transmission belt is sleeved on the outer surface of the drive roller.

[0012] Through the above technical solution, a first servo motor is fixedly connected to the outer surface of the mounting frame, and the output end of the first servo motor is fixedly connected to the drive roller, which drives the rotation of the drive roller, thereby providing a power source for the belt conveyor and enabling the belt to be transported smoothly in the device.

[0013] As a further improvement to the above solution, the side of the transmission belt away from the drive roller is sleeved on the outer surface of the transport roller, and a connecting roller located at the center of the blade is rotatably mounted on the inner wall of the mounting frame.

[0014] Through the above technical solution, the transmission belt drives the transport roller to rotate along with the drive roller, thus achieving efficient belt transport.

[0015] As a further improvement to the above solution, a drive bevel gear is fixedly connected to the outer surface of the bidirectional screw, and a second servo motor is fixedly installed on the top of the connecting frame. The output end of the second servo motor is fixedly connected to the output end of the bidirectional screw.

[0016] As a further improvement to the above solution, the outer surface of the bidirectional screw is threadedly connected to a movable seat, the outer surface of the movable seat is fixedly mounted with a blade, and the outer surface of the mounting bracket is fixedly mounted with a detection module.

[0017] Through the above technical solution, the structure of the bidirectional screw and the moving seat drives the blade to accurately cut the defective belt, thereby achieving effective cutting of the defective belt.

[0018] As a further improvement to the above solution, a mounting base is fixedly installed on the inner wall of the pulverizing tank, a rotating rod is rotatably installed inside the mounting base, a force-bearing bevel gear is fixedly installed on the top of the rotating rod, the force-bearing bevel gear meshes with the driving bevel gear, and a pulverizing rod is fixedly installed on the outer surface of the rotating rod.

[0019] The above technical solution enables the crushing of waste materials that fall into the crushing tank after the defective belt is cut, thus achieving effective crushing of the waste materials for subsequent recycling.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] This invention uses a first servo motor to drive the drive roller to rotate. The drive roller and the transport roller are connected by a transmission belt. The transport roller rotates accordingly to transport the belt. After being inspected by the detection module, the normal belt is limited by the connecting roller and sent to the next stage. This enables the efficient and orderly transport, inspection and transfer of the belt and the smooth transfer of the subsequent normal belt. Thus, it realizes the automated inspection and diversion of the belt in the entire inclined belt production process, improves production efficiency and reduces the errors and labor costs that may be caused by manual intervention.

[0022] This invention detects surface defects on belts using a detection module. When a defect is detected, a second servo motor drives a bidirectional screw to rotate. The bidirectional screw uses different spirals on both sides of its outer surface to bring the moving seats closer together. The blades on the moving seats cut the defective belt. After the defective belt falls into the crushing tank, the driving bevel gear on the bidirectional screw drives the force bevel gear to rotate. The force bevel gear drives the rotating rod to rotate, and the crushing rod on the rotating rod crushes the waste. This enables accurate detection, cutting, and crushing of defective belts, thereby achieving effective recycling of oblique belt waste, improving resource utilization, reducing environmental pollution from waste, and ensuring that subsequent processing of normal belts is not affected by defective belts, thus improving the overall quality of the product. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the support component structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the overall internal structure of this utility model;

[0026] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;

[0027] Figure 5 This utility model Figure 3 Enlarged schematic diagram of the structure at point B.

[0028] Explanation of key symbols:

[0029] 1. Support assembly; 101. Bearing frame; 102. Connecting seat; 103. Mounting frame; 104. Limiting seat; 105. Connecting frame; 106. Connecting rod; 107. Limiting ring; 2. Transport assembly; 201. First servo motor; 202. Drive roller; 203. Transmission belt; 204. Transport roller; 205. Connecting roller; 3. Cutting assembly; 301. Bidirectional screw; 302. Drive bevel gear; 303. Second servo motor; 304. Moving seat; 305. Blade; 306. Detection module; 4. Crushing assembly; 401. Crushing tank; 402. Mounting seat; 403. Rotating rod; 404. Force-bearing bevel gear; 405. Crushing rod. Detailed Implementation

[0030] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0031] Example:

[0032] Please combine Figure 1-5 This embodiment of a device for recycling waste from inclined belt conveyors includes a support assembly 1. The support assembly 1 includes a support frame 101. A mounting frame 103 is fixedly installed on the top of the support frame 101. A limiting seat 104 is fixedly installed on the bottom of the mounting frame 103. A connecting frame 105 is fixedly installed on the outer surface of the mounting frame 103. A limiting ring 107 is fixedly installed inside the connecting frame 105. The device also includes:

[0033] Transport assembly 2 includes a drive roller 202 and a transport roller 204 rotatably mounted inside the mounting frame 103;

[0034] The cutting assembly 3 includes a blade 305 rotatably mounted on the limiting seat 104 and slidably mounted inside the mounting bracket 103;

[0035] The crushing assembly 4 includes a crushing tank 401 fixedly installed inside the limiting ring 107, and a rotating rod 403 is rotatably installed inside the crushing tank 401 via a mounting base 402.

[0036] A connecting rod 106 is fixedly installed inside the connecting frame 105, and a connecting seat 102 is fixedly installed on the outer surface of the connecting rod 106. The connecting seat 102 is fixedly installed on the inner wall of the support frame 101.

[0037] A first servo motor 201 is fixedly connected to the outer surface of the mounting frame 103. The output end of the first servo motor 201 passes through the mounting frame 103 and is fixedly connected to the drive roller 202. A transmission belt 203 is sleeved on the outer surface of the drive roller 202.

[0038] The side of the transmission belt 203 away from the drive roller 202 is sleeved on the outer surface of the transport roller 204, and the inner wall of the mounting bracket 103 is rotatably mounted with a connecting roller 205 located at the center of the blade 305.

[0039] When the first servo motor 201 starts, the drive roller 202 starts to rotate. Since the drive roller 202 and the transport roller 204 are connected by a transmission belt 203, when the drive roller 202 rotates, the transport roller 204 also rotates through the transmission belt 203, so that the belt after production can be transported. The belt is transported to the bottom of the detection module 306, waiting for further detection and processing.

[0040] A drive bevel gear 302 is fixedly connected to the outer surface of the bidirectional screw 301, and a second servo motor 303 is fixedly installed on the top of the connecting frame 105. The output end of the second servo motor 303 is fixedly connected to the output end of the bidirectional screw 301.

[0041] The outer surface of the bidirectional screw 301 is threadedly connected to a movable seat 304, and a blade 305 is fixedly mounted on the outer surface of the movable seat 304. A detection module 306 is fixedly mounted on the outer surface of the mounting bracket 103.

[0042] When the bidirectional screw 301 rotates, it can drive the movable seats 304 on both sides of its outer surface to move closer to each other by utilizing the characteristics of the different spirals on both sides of its outer surface. The outer surface of the movable seats 304 is fixedly mounted with blades 305. As the movable seats 304 move closer to each other, the blades 305 cut the belt.

[0043] A mounting base 402 is fixedly installed on the inner wall of the pulverizing tank 401. A rotating rod 403 is rotatably installed inside the mounting base 402. A force-bearing bevel gear 404 is fixedly installed on the top of the rotating rod 403. The force-bearing bevel gear 404 meshes with the driving bevel gear 302. A pulverizing rod 405 is fixedly installed on the outer surface of the rotating rod 403.

[0044] The rotation of the drive bevel gear 302 can drive the rotation of the force bevel gear 404. The force bevel gear 404 is installed on the top of the rotating rod 403. The rotating rod 403 is rotatably installed inside the crushing tank 401 through the mounting base 402. Therefore, the rotation of the force bevel gear 404 will drive the rotating rod 403 to rotate inside the crushing tank 401. The crushing rod 405 is fixedly installed on the outer surface of the rotating rod 403. As the rotating rod 403 rotates, the crushing rod 405 crushes the belt waste that falls into the crushing tank 401.

[0045] The implementation principle of the inclined belt waste recycling device in this application embodiment is as follows: the connection between the bearing frame 101 and the connecting frame 105 can be ensured by the connection of the connecting seat 102, which strengthens the stability of the entire device structure. The limiting ring 107 fixes the crushing tank 401 to ensure the stability of the crushing tank 401 during the working process, thereby ensuring the normal operation of the entire device. The first servo motor 201 provides power, and its output end passes through the mounting frame 103 and is fixedly connected to the drive roller 202. When the first servo motor 201 starts, the drive roller 202 starts to rotate. Since the drive roller 202 and the transport roller 204 are connected by the transmission belt 203, when the drive roller 202 rotates, the transport roller 204 also rotates through the transmission of the transmission belt 203, so that the belt after production can be transported. The belt is transported to the bottom of the detection module 306 for further detection and processing.

[0046] When the belt is conveyed to the bottom of the detection module 306, the detection module 306 can detect whether there are defects on the outer surface of the belt in real time. If a defect is detected on the belt surface, the second servo motor 303 is started. The output end of the second servo motor 303 is fixedly connected to the output end of the bidirectional screw 301. Therefore, the bidirectional screw 301 rotates with the start of the second servo motor 303. The outer surface of the bidirectional screw 301 is threadedly connected to the movable seat 304, and there are different helices on both sides of the outer surface of the bidirectional screw 301. When the bidirectional screw 301 rotates, it can drive the movable seats 304 on both sides of its outer surface to move closer to each other by utilizing the characteristics of the different helices on both sides of its outer surface. The outer surface of the movable seat 304 is fixedly installed with blades 305. As the movable seats 304 move closer to each other, the blades 305 cut the belt. After the belt is cut, the cut normal belt will be discharged to the next stage by the limiting effect of the connecting roller 205.

[0047] The defective belt that is cut off will fall into the crushing tank 401 by its own weight. When the bidirectional screw 301 rotates, the drive bevel gear 302 fixedly connected to its outer surface also rotates. Since the force bevel gear 404 meshes with the drive bevel gear 302, the rotation of the drive bevel gear 302 can drive the force bevel gear 404 to rotate. The force bevel gear 404 is installed on the top of the rotating rod 403. The rotating rod 403 is rotatably installed inside the crushing tank 401 through the mounting base 402. Therefore, the rotation of the force bevel gear 404 will drive the rotating rod 403 to rotate inside the crushing tank 401. The crushing rod 405 is fixedly installed on the outer surface of the rotating rod 403. As the rotating rod 403 rotates, the crushing rod 405 crushes the belt waste that falls into the crushing tank 401. The crushed waste is finally discharged through the discharge port of the crushing tank 401, completing the entire process of waste recycling.

[0048] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A device for recycling waste from inclined belt conveyors, comprising a support assembly (1) and a bidirectional screw (301), wherein the support assembly (1) includes a bearing frame (101), a mounting frame (103) is fixedly installed on the top of the bearing frame (101), a limiting seat (104) is fixedly installed on the bottom of the mounting frame (103), a connecting frame (105) is fixedly installed on the outer surface of the mounting frame (103), and a limiting ring (107) is fixedly installed inside the connecting frame (105), characterized in that, Also includes: The transport assembly (2) includes a drive roller (202) and a transport roller (204) rotatably mounted inside the mounting frame (103). The cutting assembly (3) includes a blade (305) rotatably mounted inside a limiting seat (104) and slidably mounted inside a mounting bracket (103); The crushing assembly (4) includes a crushing tank (401) fixedly installed inside the limiting ring (107), and a rotating rod (403) is rotatably installed inside the crushing tank (401) via a mounting base (402).

2. The inclined belt waste recycling device as described in claim 1, characterized in that: A connecting rod (106) is fixedly installed inside the connecting frame (105), and a connecting seat (102) is fixedly installed on the outer surface of the connecting rod (106). The connecting seat (102) is fixedly installed on the inner wall of the support frame (101).

3. The inclined belt waste recycling device as described in claim 1, characterized in that: The outer surface of the mounting bracket (103) is fixedly connected to a first servo motor (201). The output end of the first servo motor (201) passes through the mounting bracket (103) and is fixedly connected to the drive roller (202). The outer surface of the drive roller (202) is sleeved with a transmission belt (203).

4. The inclined belt waste recycling device as described in claim 3, characterized in that: The side of the transmission belt (203) away from the drive roller (202) is sleeved on the outer surface of the transport roller (204), and the inner wall of the mounting bracket (103) is rotatably mounted with a connecting roller (205) located at the center of the blade (305).

5. The inclined belt waste recycling device as described in claim 1, characterized in that: A drive bevel gear (302) is fixedly connected to the outer surface of the bidirectional screw (301), and a second servo motor (303) is fixedly installed on the top of the connecting frame (105). The output end of the second servo motor (303) is fixedly connected to the output end of the bidirectional screw (301).

6. The inclined belt waste recycling device as described in claim 5, characterized in that: The outer surface of the bidirectional screw (301) is threadedly connected to a movable seat (304), a blade (305) is fixedly mounted on the outer surface of the movable seat (304), and a detection module (306) is fixedly mounted on the outer surface of the mounting bracket (103).

7. The inclined belt waste recycling device as described in claim 1, characterized in that: The inner wall of the pulverizing tank (401) is fixedly installed with a mounting base (402), and a rotating rod (403) is rotatably installed inside the mounting base (402). A force-bearing bevel gear (404) is fixedly installed on the top of the rotating rod (403), and the force-bearing bevel gear (404) meshes with the driving bevel gear (302). A pulverizing rod (405) is fixedly installed on the outer surface of the rotating rod (403).