A cutting device for autoclaved aerated concrete blocks

By using a trapezoidal platform and a reverse belt conveyor design, the problem of limited concrete block length in existing devices is solved, achieving effective output and protection of the cutting head, thus improving cutting efficiency and safety.

CN224296205UActive Publication Date: 2026-05-29SICHUAN YISHENG NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN YISHENG NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

The existing cutting device cannot effectively output concrete blocks whose length is less than the distance between the drive rollers after cutting.

Method used

The design employs a trapezoidal platform structure and a reverse belt conveyor, combined with a spray mechanism for cooling and splash prevention, to achieve efficient output of concrete blocks and protection of the cutting head.

Benefits of technology

It enables efficient output of concrete blocks of different lengths, avoids overheating of the cutting head and dust splashing, and improves cutting efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to concrete block processing technical field, concretely is a kind of cutting device for autoclaved sand aerated concrete block, including bottom plate, the horizontal belt conveyor is set in the both sides upper end of bottom plate, the bottom end corner of the horizontal belt conveyor is provided with the supporting leg connected with bottom plate. The utility model cuts, since trapezoidal table is trapezoidal structure, narrow on top wide, so two separate autoclaved sand aerated concrete blocks will slide towards the opposite side, at this time, the horizontal belt conveyor of both sides is started, so that the conveying direction of two horizontal belt conveyors is opposite, the horizontal belt conveyor drives the autoclaved sand aerated concrete block that slides to move forward, at this time, the end of autoclaved sand aerated concrete block close to trapezoidal table slides along the slope of trapezoidal table, until completely adhere on the horizontal belt conveyor, so the horizontal belt conveyor of both ends can export the autoclaved sand aerated concrete block that is cut respectively, and will not be influenced by the length of concrete block.
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Description

Technical Field

[0001] This utility model relates to the field of concrete block processing technology, specifically to a cutting device for autoclaved aerated concrete blocks. Background Technology

[0002] Autoclaved aerated concrete (AAC) blocks are a new type of building material. They are made by reacting cement, lime, sand, gypsum, and foaming agents under high temperature and pressure, resulting in lightweight, porous concrete blocks with excellent thermal insulation and sound insulation properties. They are commonly used in building components such as walls, floors, and roofs, and require cutting equipment for processing.

[0003] As disclosed in the patent announcement CN216139140U, a concrete block cutting device includes a base, an infeed platform and an outlet platform above the base, and a cutting assembly between the infeed platform and the outlet platform. The cutting assembly includes a cutting blade, a rotating shaft, a support frame, and a drive component for rotating the rotating shaft. The beneficial effects of this invention are as follows: the chute moves laterally along the slide rail, thereby driving the support frame to move laterally, and the support frame drives the cutting blade to move laterally, thus achieving the cutting of wider concrete blocks.

[0004] Although the aforementioned patent can achieve the cutting of wider concrete blocks, it uses drive rollers to transport the concrete blocks. If the length of the cut concrete block is less than the distance between the two drive rollers, the two cut concrete blocks cannot be effectively output. Utility Model Content

[0005] The purpose of this invention is to provide a cutting device for autoclaved aerated concrete blocks to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A cutting device for autoclaved aerated concrete blocks, comprising:

[0008] A base plate is provided with belt conveyors horizontally installed on both upper sides of the base plate, and support legs connected to the base plate are provided at the four corners of the bottom of the belt conveyors.

[0009] A lifting plate is movably arranged between the two belt conveyors, and a material-lifting mechanism is arranged between the bottom plate and the lifting plate;

[0010] A lifting frame is movably installed between the upper ends of the two belt conveyors. A cutting machine is installed in the middle of the inner side of the lifting frame, and a spraying mechanism is installed on one side of the lifting frame.

[0011] Preferably, the top material mechanism includes a lifting cylinder, which is symmetrically arranged at both ends of the middle part of the bottom plate. The output shaft of the lifting cylinder is fixedly connected to the lifting plate, and a trapezoidal platform is provided at the top center of the lifting plate.

[0012] Preferably, the spraying mechanism includes a nozzle, which is installed through the inside of one side of the lifting frame. One end of the nozzle is fixedly connected to a pipe joint through the lifting frame, and a splash guard is provided on the upper outside of the lifting frame.

[0013] Preferably, a side frame is provided between the outer sides of the two belt conveyors on the same direction, and a second lifting cylinder is fixedly installed at the bottom middle part of the side frame, and the output shaft of the second lifting cylinder is fixedly connected to the lifting frame.

[0014] Preferably, guide rods are provided on both sides of the lower part of the lifting frame, and guide grooves matching the guide rods are provided on both sides of the side frame.

[0015] Preferably, the splash guard has a semi-circular structure.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This is a cutting device for autoclaved aerated concrete (AAC) blocks. After cutting, because the trapezoidal platform has a trapezoidal structure, narrow at the top and wide at the bottom, the two separate AAC blocks will slide towards each other. At this time, the belt conveyors on both sides are started, so that the two belt conveyors convey in opposite directions. The belt conveyors drive the sliding AAC blocks forward. Then, the end of the AAC block near the trapezoidal platform slides down the inclined surface of the trapezoidal platform until it is completely attached to the belt conveyor. In this way, the belt conveyors at both ends can output the cut AAC blocks separately without being affected by the length of the concrete blocks.

[0018] 2. This device for cutting autoclaved aerated concrete blocks supplies cold water to the pipe joint via an external cold water pump during cutting, and then sprays the cutting head of the cutting machine through nozzles. This can cool the cutting head and prevent dust from splashing during cutting. The water generated during spraying is blocked by a splash guard. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the trapezoidal platform installation structure of this utility model;

[0021] Figure 3 For the present utility model Figure 1 Enlarged view of point A in the middle;

[0022] Figure 4 For the present utility model Figure 1 Enlarged diagram of point B in the middle.

[0023] In the diagram: 1. Base plate; 2. Belt conveyor; 3. Support leg; 4. Lifting plate; 5. Lifting frame; 6. Cutting machine; 7. Lifting cylinder one; 8. Trapezoidal platform; 9. Nozzle; 10. Pipe joint; 11. Splash guard; 12. Side frame; 13. Lifting cylinder two; 14. Guide rod; 15. Guide groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-4 As shown, this utility model provides a technical solution:

[0026] A cutting device for autoclaved aerated concrete blocks includes a base plate 1. Belt conveyors 2 are horizontally arranged on the upper ends of both sides of the base plate 1. Support legs 3 connected to the base plate 1 are arranged at the four corners of the bottom end of the belt conveyors 2. A lifting plate 4 is movably arranged between the two belt conveyors 2. A material-lifting mechanism is arranged between the base plate 1 and the lifting plate 4. The material-lifting mechanism includes a lifting cylinder 7. The lifting cylinder 7 is symmetrically arranged at both ends of the middle part of the base plate 1. The output shaft of the lifting cylinder 7 is fixedly connected to the lifting plate 4. A trapezoidal platform 8 is arranged at the top center of the lifting plate 4. A side frame 12 is arranged between the outer sides of the two belt conveyors 2 on the same side. A lifting cylinder 13 is fixedly installed at the bottom center of the side frame 12. The output shaft of the lifting cylinder 13 is fixedly connected to the lifting frame 5. Guide rods 14 are arranged on both sides of the lifting frame 5. Guide grooves 15 matching the guide rods 14 are arranged on both sides of the side frame 12.

[0027] In this embodiment, because it has a trapezoidal structure, narrow at the top and wide at the bottom, the two separate autoclaved aerated concrete blocks will slide towards the opposite side. At this time, the belt conveyors 2 on both sides are started, so that the conveying directions of the two belt conveyors 2 are opposite. The belt conveyors 2 drive the sliding autoclaved aerated concrete blocks forward. At this time, the end of the autoclaved aerated concrete block near the trapezoidal platform 8 slides down the inclined surface of the trapezoidal platform 8 until it is completely attached to the belt conveyor 2. In this way, the belt conveyors 2 at both ends can output the cut autoclaved aerated concrete blocks separately without being affected by the length of the concrete blocks.

[0028] like Figure 4 As shown, a lifting frame 5 is movably installed between the upper ends of the two belt conveyors 2. A cutting machine 6 (consisting of a drive motor and a cutting head, the drive motor controls the cutting head to rotate at high speed to perform cutting, wherein the drive motor is located on the back of the lifting frame 5) is installed in the middle of the inner side of the lifting frame 5. A spraying mechanism is installed on one side of the lifting frame 5. The spraying mechanism includes a nozzle 9. The nozzle 9 is installed through the inside of one side of the lifting frame 5. One end of the nozzle 9 passes through the lifting frame 5 and is fixedly connected to a pipe joint 10 (which can be connected to an external water pump using a corrugated pipe). A splash guard 11 is installed on the upper outer side of the lifting frame 5. The splash guard 11 has a semi-circular structure.

[0029] In this embodiment, during cutting, cold water is supplied to the pipe joint 10 by an external cold water pump, and then sprayed onto the cutting head of the cutting machine 6 through the nozzle 9. This can cool down the cutting head and prevent dust from splashing during cutting. The water generated during spraying is blocked by the splash guard 11.

[0030] Working principle: During processing, two belt conveyors 2 transport autoclaved aerated concrete (AAC) blocks. During cutting, both belt conveyors 2 are shut off, and then lifting cylinder 2 13 is activated. Lifting cylinder 2 13 drives the lifting frame 5 to descend, and the cutting machine 6 is started. The cutting machine 6 rotates at high speed and descends to cut the AAC blocks located on the trapezoidal platform 8. After the AAC blocks are cut, lifting cylinder 1 7 is activated, which drives the lifting plate 4 to lift the trapezoidal platform 8. After the trapezoidal platform 8 is lifted, due to its trapezoidal structure (narrower at the top and wider at the bottom), the two separated AAC blocks will slide towards opposite sides. At this time, the belt conveyors on both sides are activated. The conveyor 2 causes the two belt conveyors 2 to convey in opposite directions. The belt conveyors 2 drive the sliding autoclaved aerated concrete blocks forward. At this time, the autoclaved aerated concrete blocks near the trapezoidal platform 8 slide down the inclined surface of the trapezoidal platform 8 until they are completely attached to the belt conveyor 2. In this way, the belt conveyors 2 at both ends can output the cut autoclaved aerated concrete blocks separately. During cutting, cold water is supplied to the pipe joint 10 through an external cold water pump, and then sprayed on the cutting head of the cutting machine 6 through the nozzle 9. This can cool the cutting head and prevent dust from splashing during cutting. The water generated during spraying is blocked by the splash guard 11.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cutting device for autoclaved aerated concrete blocks, characterized in that: include The base plate (1) has belt conveyors (2) horizontally installed on both upper sides of the base plate (1), and support legs (3) connected to the base plate (1) are installed at the four corners of the bottom of the belt conveyors (2). A lifting plate (4) is movably arranged between the two belt conveyors (2), and a material lifting mechanism is arranged between the bottom plate (1) and the lifting plate (4); A lifting frame (5) is movably arranged between the upper ends of the two belt conveyors (2), a cutting machine (6) is arranged in the middle of the inner side of the lifting frame (5), and a spraying mechanism is arranged on one side of the lifting frame (5).

2. The cutting device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The top material mechanism includes a lifting cylinder (7), which is symmetrically arranged at both ends of the middle part of the bottom plate (1). The output shaft of the lifting cylinder (7) is fixedly connected to the lifting plate (4), and a trapezoidal platform (8) is provided at the top center of the lifting plate (4).

3. The cutting device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The spraying mechanism includes a nozzle (9), which is installed inside one side of the lifting frame (5). One end of the nozzle (9) passes through the lifting frame (5) and is fixedly connected to a pipe joint (10). A splash guard (11) is installed on the upper outside of the lifting frame (5).

4. The cutting device for autoclaved aerated concrete blocks according to claim 1, characterized in that: A side frame (12) is provided between the two belt conveyors (2) on the same side. A second lifting cylinder (13) is fixedly installed at the bottom middle part of the side frame (12). The output shaft of the second lifting cylinder (13) is fixedly connected to the lifting frame (5).

5. The cutting device for autoclaved aerated concrete blocks according to claim 4, characterized in that: Guide rods (14) are provided on both sides of the lifting frame (5), and guide grooves (15) matching the guide rods (14) are provided on both sides of the side frame (12).

6. The cutting device for autoclaved aerated concrete blocks according to claim 3, characterized in that: The splash guard (11) has a semi-circular structure.