A kind of impurity removal device for plastic particle production

By designing a cleaning structure and auxiliary mechanisms for a plastic pellet production impurity removal device, which utilizes a motor-driven mesh belt and turning roller for cleaning, combined with a water pump nozzle and hot air blower for drying, the problem of existing equipment being unable to remove fine impurities has been solved, achieving highly efficient impurity removal from plastic pellets.

CN224296260UActive Publication Date: 2026-05-29DONGGUAN TONGCHUAN PLASTIC PRODUCTS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN TONGCHUAN PLASTIC PRODUCTS CO LTD
Filing Date
2025-06-17
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing plastic pellet removal equipment can only handle blocky foreign objects that are significantly larger than the plastic pellets through screen filtration, and is powerless to deal with fine impurities such as dust and debris attached to the surface of the plastic pellets.

Method used

A cleaning device for plastic granule production was designed, comprising a cleaning structure and auxiliary mechanisms. The device uses a motor-driven mesh belt and a turning roller for cleaning, combined with water pump nozzles to rinse and remove dust, and is dried by a hot air blower and conveyed by an auger. Finally, a sieve plate is used to remove large particles of impurities.

Benefits of technology

It effectively cleans dust and fine impurities from the surface of plastic granules and separates large particles, improving the impurity removal effect of plastic granules and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of impurity removal devices for plastic particle production, including shell, the side of the shell is provided with cleaning structure, the cleaning structure includes first motor, the side of the first motor is fixedly connected with shell, the output of the first motor is fixedly connected with driving roller, the surface of the driving roller is equipped with mesh belt, the right side of the inner surface of the mesh belt is equipped with driven roller.The impurity removal device for plastic particle production is provided with cleaning structure, the driving roller is driven to rotate by first motor, the driven roller is matched, the mesh belt can be driven to rotate, then the material is poured into by feeding groove, the material falls to the top of mesh belt, the material moves along with mesh belt, the motor is started simultaneously, the material is turned over by the rotation of the motor-driven turnover roller, the water pump is started, the water in the water tank inner cavity is pumped out, then the material surface is sprayed by the nozzle, the surface of the material is washed, the dust is separated from the material.
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Description

Technical Field

[0001] This utility model relates to the field of plastic pellet impurity removal technology, specifically to an impurity removal device for plastic pellet production. Background Technology

[0002] Plastic granules are granular industrial raw materials made from high molecular polymers (mainly synthetic resins) as basic raw materials, with the addition of appropriate additives, through processes such as polymerization and granulation. They are the basic materials for the production of plastic products.

[0003] According to patent document CN112171958A, a vibrating screening machine for plastic granules is disclosed. Its structure includes a discharge port, a screen grid, a stacking box, a spring rod, and a support frame. The discharge port is welded to and interconnected with the screen grid. The stacking box is fixed to the upper surface of the screen grid and interconnected with it. The equipment controls the spring rod to vibrate the screen grid, allowing the material to pass through for screening. Uncut filaments are hung on the pressure body, and subsequent material is pressed upwards, creating a certain resistance force on the outer layer. This allows the plastic granules, when uncut and suspended on the screen grid, to expand and break through the downward pressure. The support body is continuously subjected to force, and the clamping blocks provide appropriate space for buffering, ensuring the connection points have sufficient buffer space and force to prevent excessive stress. Under pressure, the machine can swing as a whole, allowing it to easily bear force and move accordingly.

[0004] In the production of plastic granules, impurity removal is a key step in ensuring product quality. Most existing plastic granule impurity removal equipment uses screen filtration to remove larger plastic impurities by utilizing the difference in material particle size. However, this method can only handle blocky foreign objects that are significantly larger than the plastic granules, and it is powerless to deal with fine impurities such as dust and debris attached to the surface of the plastic granules. Therefore, we propose an impurity removal device for plastic granule production. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for plastic granule production, in order to solve the problem mentioned in the background art. Most existing plastic granule cleaning devices rely on screen filtration to remove larger plastic impurities by utilizing the difference in material particle size. However, this method can only handle blocky foreign objects that are significantly larger than the plastic granules, and it is powerless to deal with fine impurities such as dust and debris attached to the surface of the plastic granules. Therefore, we propose a cleaning device for plastic granule production.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for plastic granule production, comprising a housing, a cleaning structure on one side of the housing, the cleaning structure including a first motor, one side of the first motor being fixedly connected to the housing, an active roller being fixedly connected to the output end of the first motor, a mesh belt being sleeved on the surface of the active roller, a driven roller being sleeved on the right side of the inner surface of the mesh belt, a motor being fixedly connected to the top of the back of the housing, a turning roller being fixedly connected to the output end of the motor, a water tank being provided at the bottom of the mesh belt, the outer side of the water tank being fixedly connected to the housing, a filter plate being inserted into the front of the water tank, a water pump being connected to the left side of the water tank, and a nozzle being connected to one side of the water pump.

[0007] Preferably, an auxiliary mechanism is provided on the other side of the housing. The auxiliary mechanism includes a guide frame, a connecting pipe connected to the bottom of the guide frame, both sides of the connecting pipe being fixedly connected to the housing, a connector connected to the bottom of the connecting pipe, an exhaust pipe connected to the bottom of the connector, a hot air blower connected to one side of the exhaust pipe, and a hot air blower fixedly connected to one side of the housing. A second motor is fixedly connected to the bottom of the right side of the housing, a drive gear is fixedly connected to the output end of the second motor, driven gears mesh with both the front and back of the drive gear, an auger is fixedly connected to one side of the driven gear, and a screen plate is fixedly connected to the bottom of the inner wall of the housing.

[0008] Preferably, the inner cavity of the driven roller is fixedly connected to a rotating shaft, and both the front and back sides of the rotating shaft are movably connected to the housing via bearings.

[0009] Preferably, the top of the mesh belt is provided with a limiting frame, and the front and back of the limiting frame are fixedly connected with fixing rods, and the top of the fixing rods is fixedly connected to the housing.

[0010] Preferably, the right side of the auger surface is movably connected to the housing via a bearing, and a filter cartridge is threadedly connected to the rear side of the hot air blower.

[0011] Preferably, the surface of the connecting pipe is provided with a through hole, and the left side of the bottom of the connecting pipe is connected to a feed pipe.

[0012] Preferably, a movable door is movably connected to the bottom of the front side of the housing, a feed chute is provided on the left side of the top of the housing, and a controller is fixedly connected to the top of the right side of the housing.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting up a cleaning structure, during operation, the controller starts the first motor, which drives the active roller to rotate. With the cooperation of the driven roller, the mesh belt can be rotated. Then, the material is poured in through the feed chute, so that the material falls to the top of the mesh belt and moves with the mesh belt. At the same time, the motor is started, which drives the turning roller to rotate, thereby turning the material. The water pump is started to draw water from the inner cavity of the water tank and spray it onto the surface of the material through the nozzle to wash the surface of the material and separate the dust from the material.

[0015] 2. By setting up an auxiliary mechanism, the cleaned material will enter the inner cavity of the connecting pipe through the guide frame. The second motor is started, which drives the drive gear to rotate. The drive gear drives the driven gear to rotate, and the driven gear drives the auger to rotate, thereby moving the material. At the same time, the hot air fan is started to draw in the outside air, heat it, and discharge it into the inner cavity of the connecting pipe through the exhaust pipe and the connector, thereby drying the material. The dried material will fall to the top of the screen plate and roll on the top of the screen plate, thus removing large particles of material through the screen plate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 4 This is a partial structural schematic diagram of the present invention.

[0020] In the diagram: 1. Shell; 2. Cleaning structure; 201. First motor; 202. Drive roller; 203. Mesh belt; 204. Driven roller; 205. Limiting frame; 206. Motor; 207. Turning roller; 208. Water tank; 209. Filter plate; 210. Water pump; 211. Nozzle; 3. Auxiliary mechanism; 301. Guide frame; 302. Connecting pipe; 303. Connector; 304. Exhaust pipe; 305. Hot air blower; 306. Filter cartridge; 307. Second motor; 308. Drive gear; 309. Driven gear; 310. Screwdriver; 311. Screen plate; 4. Controller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model provides a technical solution: a cleaning device for plastic granule production, including a housing 1, a cleaning structure 2 on one side of the housing 1, the cleaning structure 2 including a first motor 201, one side of the first motor 201 being fixedly connected to the housing 1, a drive roller 202 being fixedly connected to the output end of the first motor 201, a mesh belt 203 being sleeved on the surface of the drive roller 202, a driven roller 204 being sleeved on the right side of the inner surface of the mesh belt 203, a motor 206 being fixedly connected to the top of the back of the housing 1, and a turning roller 204 being fixedly connected to the output end of the motor 206. 7. A water tank 208 is provided at the bottom of the mesh belt 203. The outer side of the water tank 208 is fixedly connected to the shell 1. A filter plate 209 is inserted into the front of the water tank 208. A water pump 210 is connected to the left side of the water tank 208, and a spray nozzle 211 is connected to one side of the water pump 210. By setting up the cleaning structure 2, during operation, the first motor 201 is started by the controller 4. The first motor 201 drives the drive roller 202 to rotate. With the cooperation of the driven roller 204, the mesh belt 203 can be driven to rotate. Then, the material is poured into the feed chute, so that the material falls onto the mesh belt 203. The top of the conveyor belt 203 allows the material to move along with the conveyor belt 203. Simultaneously, the motor 206 is started, driving the turning roller 207 to rotate, thus turning the material. The water pump 210 is started, drawing water from the water tank 208 and spraying it onto the material surface through the nozzle 211, rinsing the surface and separating dust from the material. A rotating shaft is fixedly connected to the inner cavity of the driven roller 204, and both the front and back of the rotating shaft are movably connected to the housing 1 via bearings. By setting the rotating shaft and bearings, the operation of the driven roller 204 is stabilized. 4. Limiting is implemented to ensure the stability of the driven roller 204 during operation; a limit frame 205 is provided on the top of the mesh belt 203, and a fixing rod is fixedly connected to both the front and back of the limit frame 205, and the top of the fixing rod is fixedly connected to the housing 1. By setting the limit frame 205, it is convenient to block the material and prevent the material from moving to the outside of the mesh belt 203; a movable door is movably connected to the bottom of the front of the housing 1, a feed chute is opened on the left side of the top of the housing 1, and a controller 4 is fixedly connected to the top of the right side of the housing 1. By setting the movable door, it is convenient to discharge the material after impurity removal.

[0023] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 An auxiliary mechanism 3 is provided on the other side of the housing 1. The auxiliary mechanism 3 includes a guide frame 301, with a connecting pipe 302 connected to the bottom of the guide frame 301. Both sides of the connecting pipe 302 are fixedly connected to the housing 1. A connector 303 is connected to the bottom of the connecting pipe 302, and an exhaust pipe 304 is connected to the bottom of the connector 303. A hot air blower 305 is connected to one side of the exhaust pipe 304, and one side of the hot air blower 305 is fixedly connected to the housing 1. A second motor 307 is fixedly connected to the bottom right side of the housing 1. A drive gear 308 is fixedly connected to the output end of the second motor 307. A driven gear 309 meshes with both the front and back of the drive gear 308. An auger 310 is fixedly connected to one side of the driven gear 309. A screen plate 311 is fixedly connected to the bottom of the inner wall of the housing 1. By setting up the auxiliary mechanism 3, the cleaned material will enter the inner cavity of the connecting pipe 302 through the guide frame 301. The second motor 307 is started, and the material is discharged through the second motor 302. Motor 307 drives drive gear 308 to rotate, drive gear 308 drives driven gear 309 to rotate, driven gear 309 drives auger 310 to rotate, thereby moving the material. At the same time, hot air blower 305 is started to draw in outside air, heat it, and discharge it through exhaust pipe 304 and connector 303 into the inner cavity of connecting pipe 302, thereby drying the material. The dried material falls to the top of screen plate 311 and rolls on the top of screen plate 311, removing large particles. The right side of auger 310 is movably connected to housing 1 through bearing. A filter cartridge 306 is threaded to the rear of hot air blower 305. The filter cartridge 306 filters the drawn-in air, preventing dust from being drawn in by hot air blower 305. The surface of connecting pipe 302 has through holes, and the left side of the bottom of connecting pipe 302 is connected to a feed pipe. The through holes facilitate the discharge of gas, thus facilitating the drying process.

[0024] Working principle: By setting up the cleaning structure 2, during operation, the controller 4 starts the first motor 201, which drives the active roller 202 to rotate. With the cooperation of the driven roller 204, the mesh belt 203 can be rotated. Then, the material is poured in through the feeding trough, so that the material falls to the top of the mesh belt 203 and moves with the mesh belt 203. At the same time, the motor 206 is started, which drives the turning roller 207 to rotate, thereby turning the material. The water pump 210 is started to draw water from the inner cavity of the water tank 208 and spray it onto the surface of the material through the nozzle 211 to wash the surface of the material and separate the dust from the material.

[0025] By setting up auxiliary mechanism 3, the cleaned material will enter the inner cavity of connecting pipe 302 through guide frame 301. The second motor 307 is started, which drives the drive gear 308 to rotate. The drive gear 308 drives the driven gear 309 to rotate, and the driven gear 309 drives the auger 310 to rotate, thereby moving the material. At the same time, the hot air blower 305 is started to draw in outside air. After heating, the air is discharged into the inner cavity of connecting pipe 302 through exhaust pipe 304 and connector 303, thereby drying the material. The dried material will fall to the top of screen plate 311 and roll on the top of screen plate 311, thus removing large particles of material through screen plate 311.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for removing impurities in plastic pellet production, comprising a housing (1), characterized in that: A cleaning structure (2) is provided on one side of the housing (1). The cleaning structure (2) includes a first motor (201). One side of the first motor (201) is fixedly connected to the housing (1). An active roller (202) is fixedly connected to the output end of the first motor (201). A mesh belt (203) is sleeved on the surface of the active roller (202). A driven roller (204) is sleeved on the right side of the inner surface of the mesh belt (203). A motor (206) is fixedly connected to the top of the back of the housing (1). A turning roller (207) is fixedly connected to the output end of the motor (206). A water tank (208) is provided at the bottom of the mesh belt (203). The outer side of the water tank (208) is fixedly connected to the housing (1). A filter plate (209) is inserted into the front of the water tank (208). A water pump (210) is connected to the left side of the water tank (208). A nozzle (211) is connected to one side of the water pump (210).

2. The impurity removal device for plastic granule production according to claim 1, characterized in that: An auxiliary mechanism (3) is provided on the other side of the housing (1). The auxiliary mechanism (3) includes a guide frame (301). The bottom of the guide frame (301) is connected to a connecting pipe (302). Both sides of the connecting pipe (302) are fixedly connected to the housing (1). The bottom of the connecting pipe (302) is connected to a connector (303). The bottom of the connector (303) is connected to an exhaust pipe (304). One side of the exhaust pipe (304) is connected to a hot air blower (305). The hot air blower (305) is fixedly connected to the housing (1) on one side. A second motor (307) is fixedly connected to the bottom right side of the housing (1). A drive gear (308) is fixedly connected to the output end of the second motor (307). A driven gear (309) meshes with both the front and back sides of the drive gear (308). An auger (310) is fixedly connected to one side of the driven gear (309). A sieve plate (311) is fixedly connected to the bottom of the inner wall of the housing (1).

3. The impurity removal device for plastic granule production according to claim 1, characterized in that: The inner cavity of the driven roller (204) is fixedly connected to a rotating shaft, and the front and back sides of the rotating shaft are movably connected to the housing (1) through bearings.

4. The impurity removal device for plastic granule production according to claim 1, characterized in that: The top of the mesh belt (203) is provided with a limiting frame (205), and the front and back of the limiting frame (205) are fixedly connected with fixing rods, and the top of the fixing rods is fixedly connected to the housing (1).

5. The impurity removal device for plastic granule production according to claim 2, characterized in that: The right side of the auger (310) is movably connected to the housing (1) via a bearing, and the rear side of the hot air blower (305) is threaded with a filter cartridge (306).

6. The impurity removal device for plastic granule production according to claim 2, characterized in that: The surface of the connecting pipe (302) is provided with a through hole, and the bottom left side of the connecting pipe (302) is connected to a feed pipe.

7. The impurity removal device for plastic granule production according to claim 1, characterized in that: A movable door is movably connected to the bottom of the front of the housing (1), a feeding groove is provided on the left side of the top of the housing (1), and a controller (4) is fixedly connected to the top of the right side of the housing (1).