Galvanized composite material helical pultrusion device
By combining a double helix design with a dispersing mechanism, the problem of uneven material flow rate caused by a single helix was solved, achieving efficient and uniform conveying and forming of galvanized composite materials, thus improving product quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG RONGHUI COMPOSITE MATERIALS CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-29
AI Technical Summary
In the spiral pultrusion process of galvanized composite materials, the single screw causes uneven material flow rate, resulting in uneven material stress distribution and difficulty in maintaining a stable cross-sectional shape of the product. This is especially true when producing complex cross-section profiles, which can easily cause dimensional deviations and reduce the product qualification rate.
The design employs a double helical rod, where the first gear driven by the first motor meshes with the second gear to achieve synchronous reverse rotation. Combined with the cross-distributed dispersing rollers and belt drive in the dispersing mechanism, it ensures uniform dispersion and continuous conveying of materials, preventing clumping.
It improves processing efficiency, ensures material uniformity and molding quality, reduces material stagnation and accumulation, and enhances the stability and uniformity of the final product.
Smart Images
Figure CN224296535U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of galvanized composite material technology, specifically to a spiral pultrusion molding device for galvanized composite materials. Background Technology
[0002] In modern industry, galvanized composite materials are widely used in construction, transportation, energy, and many other sectors due to their excellent corrosion resistance, high strength, and good processing characteristics. Spiral pultrusion, as one of the important methods for producing galvanized composite materials, involves continuously heating and curing resin-impregnated reinforcing materials in a mold. This process offers advantages such as high production efficiency and stable dimensional accuracy, meeting the needs of large-scale industrial production.
[0003] From the perspective of screw structure design, while the application of single-screw screws is simple in structure and low in cost, it has inherent defects. During material conveying, a single-screw screw causes an uneven flow velocity distribution within the barrel, with material flowing faster near the screw surface and slower near the barrel wall. This velocity difference leads to uneven stress distribution during material flow, making it difficult to maintain a stable cross-sectional shape during molding. This uneven material flow problem caused by single-screw screws is particularly pronounced when producing composite profiles with complex cross-sectional contours, easily causing dimensional deviations, reducing product yield, increasing production costs, and failing to meet the modern industrial demand for high-precision composite material products. Utility Model Content
[0004] The purpose of this invention is to provide a spiral pultrusion molding device for galvanized composite materials to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a spiral pultrusion molding device for galvanized composite materials, including a base, with support seats symmetrically fixedly connected to the top of the base on the left and right, and a spiral pultrusion mechanism provided on the top of the two support seats, with a disintegration mechanism provided inside the spiral pultrusion mechanism;
[0006] The spiral pultrusion mechanism includes a fixed base, which is fixedly connected to the top of two support bases. A material conveying trough is provided inside the fixed base. A feed cylinder is fixedly connected to the top of the fixed base near the right side. A discharge pipe is fixedly connected to the left side of the fixed base. A first spiral rod is rotatably connected to the left side of the inner wall of the material conveying trough near the front. A second spiral rod is rotatably connected to the left side of the inner wall of the material conveying trough near the back. A first gear is fixedly connected to the surface of the first spiral rod near the right end. A second gear is fixedly connected to the surface of the second spiral rod near the right end. A first L-shaped seat is fixedly connected to the right side of the fixed base near the front. A first motor is fixedly connected to the right side of the first L-shaped seat. A fixed cover is fixedly connected to the right side of the fixed base. A first heat dissipation hole is provided on the right side of the fixed base.
[0007] Preferably, the right side of the fixed base has holes on both the front and rear sides that match the first and second helical rods, and the surfaces of the first and second helical rods pass through and are rotatably connected in the holes, with the first and second helical rods being symmetrical front and back.
[0008] Preferably, the first gear meshes with the second gear, and the output end of the first motor is fixedly connected to the right end of the first screw rod.
[0009] Preferably, the dispersing mechanism includes a second fixed cover, which is fixedly connected to the front of the discharge cylinder. The first fixed cover has a second heat dissipation hole on its front. A first dispersing roller is rotatably connected to the back of the inner wall of the feed cylinder near the left side. A second dispersing roller is rotatably connected to the back of the inner wall of the feed cylinder near the right side. A third gear is fixedly connected to the surface of the first dispersing roller near the front end. A fourth gear is fixedly connected to the surface of the second dispersing roller near the front end. A third dispersing roller is rotatably connected to the back of the inner wall of the feed cylinder near the bottom. A second L-shaped seat is fixedly connected to the front of the feed cylinder near the left side. A second motor is fixedly connected to the front of the second L-shaped seat. A first pulley is fixedly connected to the surface of the output shaft of the second motor. A second pulley is fixedly connected to the surface of the third dispersing roller near the front end. A belt is sleeved between the first pulley and the second pulley.
[0010] Preferably, the feed cylinder has holes on the left and right sides of its front side that match the first dispersing roller and the second dispersing roller, and the surfaces of the first dispersing roller and the second dispersing roller pass through and are rotatably connected in the corresponding holes.
[0011] Preferably, the first and second dispersing rollers are arranged in a cross pattern, the third gear meshes with the fourth gear, and the output end of the second motor is fixedly connected to the front end of the first dispersing roller.
[0012] Preferably, the front of the feed cylinder has a hole near the bottom that matches the second dispersing roller, and the surface of the third dispersing roller passes through and is rotatably connected to the hole.
[0013] Compared with the prior art, this utility model provides a spiral pultrusion molding device for galvanized composite materials, which has the following advantages:
[0014] 1. This galvanized composite material spiral pultrusion molding device features a spiral pultrusion mechanism in which the first and second spiral rods are symmetrically distributed front and rear, and driven by a first motor. The first and second gears mesh with each other to achieve synchronous reverse rotation. This design allows the material to be efficiently pushed and compressed within the conveying trough, ensuring not only the continuity of material transport but also preliminary compaction and molding of the galvanized composite material during the pushing process. Compared to traditional conveying methods, this significantly improves processing efficiency and reduces material stagnation and accumulation during transport.
[0015] 2. In this spiral pultrusion molding device for galvanized composite materials, the first and second dispersing rollers are cross-distributed within the dispersing mechanism, and the third and fourth gears mesh with each other, achieving relative rotation under the drive of the second motor. Simultaneously, the third dispersing roller is linked to the second motor via belt drive. This structure can perform comprehensive and multi-layered dispersing treatment on the galvanized composite material entering the feed cylinder, effectively preventing material agglomeration and clumping, ensuring that the material enters the spiral pultrusion mechanism in a uniformly dispersed state, providing a good material foundation for subsequent molding processing, and improving the quality stability and uniformity of the final product. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0018] Figure 2 This is a front sectional perspective view of the structural fixing base of this utility model;
[0019] Figure 3 This is a three-dimensional cross-sectional view of the top of the structural fixing base of this utility model;
[0020] Figure 4 This is a three-dimensional schematic diagram of the second fixing base and the second heat dissipation hole of the present invention.
[0021] Figure 5 This is a three-dimensional cross-sectional view of the left side of the feed cylinder of this utility model.
[0022] Figure 6 This is a three-dimensional schematic diagram of the first and second pulleys of the present invention.
[0023] In the diagram: 1. Base; 2. Support seat; 3. Spiral pultrusion mechanism; 31. Fixed seat; 32. Feed trough; 33. Feed cylinder; 34. Discharge pipe; 35. First spiral rod; 36. Second spiral rod; 37. First gear; 38. Second gear; 39. First L-shaped seat; 311. First motor; 312. First fixed cover; 313. First heat dissipation hole; 4. Dispersing mechanism; 41. Second fixed cover; 42. Second heat dissipation hole; 43. Second L-shaped seat; 44. Second motor; 45. First dispersing roller; 46. Second dispersing roller; 47. Third gear; 48. Fourth gear; 49. Third dispersing roller; 411. First pulley; 412. Second pulley; 413. Belt. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] This utility model provides the following technical solution:
[0027] Example 1
[0028] Please see Figure 1-3 This utility model provides a technical solution: a spiral pultrusion molding device for galvanized composite materials, including a base 1, with support seats 2 symmetrically fixedly connected to the top of the base 1, a spiral pultrusion mechanism 3 on the top of the two support seats 2, and a disintegration mechanism 4 inside the spiral pultrusion mechanism 3.
[0029] The spiral pultrusion mechanism 3 includes a fixed base 31, which is fixedly connected to the top of two support bases 2. A material conveying trough 32 is provided inside the fixed base 31. A feed cylinder 33 is fixedly connected to the top of the fixed base 31 near the right side. A discharge pipe 34 is fixedly connected to the left side of the fixed base 31. A first spiral rod 35 is rotatably connected to the left side of the inner wall of the material conveying trough 32 near the front. A second spiral rod 36 is rotatably connected to the left side of the inner wall of the material conveying trough 32 near the back. A first gear 37 is fixedly connected to the surface of the first spiral rod 35 near the right end. A second gear 38 is fixedly connected to the surface of the second spiral rod 36 near the right end. A first L-shaped seat 39 is fixedly connected to the right side of the fixed base 31 near the front. A first motor 311 is fixedly connected to the right side of the first L-shaped seat 39. A fixed cover is fixedly connected to the right side of the fixed base 31. A first heat dissipation hole 313 is provided on the right side of the fixed base 31.
[0030] The right side of the fixed base 31 has holes on the front and rear sides that match the first spiral rod 35 and the second spiral rod 36. The surfaces of the first spiral rod 35 and the second spiral rod 36 pass through and are rotatably connected in the holes. The first spiral rod 35 and the second spiral rod 36 are symmetrical in front and back.
[0031] The first gear 37 meshes with the second gear 38, and the output end of the first motor 311 is fixedly connected to the right end of the first screw rod 35.
[0032] Example 2
[0033] Please see Figure 4-6 Furthermore, based on Example 1, a disintegration mechanism 4 was obtained.
[0034] The dispersing mechanism 4 includes a second fixed cover 41, which is fixedly connected to the front of the discharge cylinder. A second heat dissipation hole 42 is provided on the front of the first fixed cover 312. A first dispersing roller 45 is rotatably connected to the back of the inner wall of the feed cylinder 33 near the left side. A second dispersing roller 46 is rotatably connected to the back of the inner wall of the feed cylinder 33 near the right side. A third gear 47 is fixedly connected to the surface of the first dispersing roller 45 near the front end. A fourth gear 48 is fixedly connected to the surface of the second dispersing roller 46 near the front end. A third dispersing roller 49 is rotatably connected to the back of the inner wall of the feed cylinder 33 near the bottom. A second L-shaped seat 43 is fixedly connected to the front of the feed cylinder 33 near the left side. A second motor 44 is fixedly connected to the front of the second L-shaped seat 43. A first pulley 411 is fixedly connected to the surface of the output shaft of the second motor 44. A second pulley 412 is fixedly connected to the surface of the third dispersing roller 49 near the front end. A belt 413 is sleeved between the first pulley 411 and the second pulley 412.
[0035] The feed cylinder 33 has holes on the left and right sides of its front side that match the first dispersing roller 45 and the second dispersing roller 46. The surfaces of the first dispersing roller 45 and the second dispersing roller 46 pass through and are rotatably connected in the corresponding holes.
[0036] The first dispersing roller 45 and the second dispersing roller 46 are arranged in a cross pattern. The third gear 47 meshes with the fourth gear 48. The output end of the second motor 44 is fixedly connected to the front end of the first dispersing roller 45.
[0037] The feed cylinder 33 has a hole on its front side near the bottom that matches the second dispersing roller 46, and the surface of the third dispersing roller 49 passes through and is rotatably connected to the hole.
[0038] In actual operation, when this device is used, the galvanized composite material raw material is first fed into the feed cylinder 33. The second motor 44 is started, and its output shaft drives the first pulley 411 to rotate. Through the transmission of the belt 413, the second pulley 412 drives the third dispersing roller 49 to rotate. Simultaneously, the first dispersing roller 45, directly connected to the output end of the second motor 44, also begins to rotate. Since the third gear 47 on the surface of the first dispersing roller 45 meshes with the fourth gear 48 on the surface of the second dispersing roller 46, the rotation of the first dispersing roller 45 drives the second dispersing roller 46 to rotate in the opposite direction. The first dispersing roller 45, the second dispersing roller 46, and the third dispersing roller 49 are arranged in a crisscross pattern. During rotation, they thoroughly disperse the raw material fed into the feed cylinder 33, preventing clumping and ensuring uniform mixing, thus guaranteeing the quality of subsequent molding.
[0039] The pultruded raw material enters the feeding trough 32 within the fixed base 31. The first motor 311 is started, and its output drives the first auger 35 to rotate. Because the first gear 37 on the surface of the first auger 35 meshes with the second gear 38 on the surface of the second auger 36, the rotation of the first auger 35 causes the second auger 36 to rotate in the opposite direction. The first auger 35 and the second auger 36 are symmetrically positioned within the feeding trough 32. Their rotation transports the raw material from the right side of the feed cylinder 33 to the left side of the discharge pipe 34, and during this transport, the raw material is compressed, gradually forming under pressure. Finally, the formed galvanized composite material is output through the discharge pipe 34, completing the entire pultrusion process.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A spiral pultrusion molding apparatus for galvanized composite materials, comprising a base (1), characterized in that: The base (1) is symmetrically and fixedly connected to the top of the support seats (2), and the top of the two support seats (2) is provided with a spiral pultrusion mechanism (3), and a disintegration mechanism (4) is provided inside the spiral pultrusion mechanism (3). The spiral pultrusion mechanism (3) includes a fixed base (31), which is fixedly connected to the top of two support bases (2). A feeding trough (32) is provided inside the fixed base (31). A feeding cylinder (33) is fixedly connected to the top of the fixed base (31) near the right side. A discharge pipe (34) is fixedly connected to the left side of the fixed base (31). A first spiral rod (35) is rotatably connected to the left side of the inner wall of the feeding trough (32) near the front. A second spiral rod (36) is rotatably connected to the left side of the inner wall of the feeding trough (32) near the back. A first gear (37) is fixedly connected to the surface of the first spiral rod (35) near the right end. A second gear (38) is fixedly connected to the surface of the second spiral rod (36) near the right end. A first L-shaped seat (39) is fixedly connected to the right side of the fixed base (31). A first motor (311) is fixedly connected to the right side of the first L-shaped seat (39). A fixed cover is fixedly connected to the right side of the fixed base (31). A first heat dissipation hole (313) is provided on the right side of the fixed base (31).
2. The spiral pultrusion molding apparatus for galvanized composite materials according to claim 1, characterized in that: The fixing base (31) has holes on the front and rear sides of the right side that match the first spiral rod (35) and the second spiral rod (36), and the surfaces of the first spiral rod (35) and the second spiral rod (36) pass through and are rotatably connected in the holes. The first spiral rod (35) and the second spiral rod (36) are symmetrical in front and back.
3. The spiral pultrusion molding apparatus for galvanized composite materials according to claim 1, characterized in that: The first gear (37) meshes with the second gear (38), and the output end of the first motor (311) is fixedly connected to the right end of the first screw rod (35).
4. The spiral pultrusion molding apparatus for galvanized composite materials according to claim 1, characterized in that: The dispersing mechanism (4) includes a second fixed cover (41), which is fixedly connected to the front of the discharge cylinder. A second heat dissipation hole (42) is provided on the front of the second fixed cover (41). A first dispersing roller (45) is rotatably connected to the back of the inner wall of the feed cylinder (33) near the left side. A second dispersing roller (46) is rotatably connected to the back of the inner wall of the feed cylinder (33) near the right side. A third gear (47) is fixedly connected to the surface of the first dispersing roller (45) near the front end. A fourth gear is fixedly connected to the surface of the second dispersing roller (46) near the front end. (48) A third dispersing roller (49) is rotatably connected to the back of the inner wall of the feed cylinder (33) near the bottom. A second L seat (43) is fixedly connected to the front of the feed cylinder (33) near the left side. A second motor (44) is fixedly connected to the front of the second L seat (43). A first pulley (411) is fixedly connected to the surface of the output shaft of the second motor (44). A second pulley (412) is fixedly connected to the surface of the third dispersing roller (49) near the front end. A belt (413) is sleeved between the first pulley (411) and the second pulley (412).
5. The spiral pultrusion molding apparatus for galvanized composite materials according to claim 4, characterized in that: The feed cylinder (33) has holes on the left and right sides of its front side that match the first dispersing roller (45) and the second dispersing roller (46). The surfaces of the first dispersing roller (45) and the second dispersing roller (46) are connected through and rotatably in the corresponding holes.
6. The spiral pultrusion molding apparatus for galvanized composite materials according to claim 4, characterized in that: The first dispersing roller (45) and the second dispersing roller (46) are arranged in a cross pattern. The third gear (47) meshes with the fourth gear (48). The output end of the second motor (44) is fixedly connected to the front end of the first dispersing roller (45).
7. The spiral pultrusion molding apparatus for galvanized composite materials according to claim 4, characterized in that: The feed cylinder (33) has a hole on its front side near the bottom that matches the second dispersing roller (46), and the surface of the third dispersing roller (49) is penetrated and rotatably connected to the hole.