A replacement tool for a failed driver device

Abstract

The utility model relates to a kind of replacement tool of fault driving device, and it is related to mechanical manufacturing electrical design technical field, it includes driver and the distribution box for the driver installation and easy to carry installation;The distribution box is provided with the integrated interface component that is adapted to the driver of multiple models to meet different application conditions and is detachably connected with external power supply and the heavy load connector connecting the driver with external system main motor, the integrated interface component and heavy load connector are electrically connected with the driver. The present application has the effect of reducing customer downtime waiting time, speeding up the speed of replacing faulty parts.

Description

Technical Field

[0001] This utility model relates to the field of electrical design technology in mechanical manufacturing, and in particular to a replacement tooling for a fault-driven device. Background Technology

[0002] In today's market, drive brands are diverse, and even within the same brand, there is a wide variety of drive models. If a drive malfunctions during use, and the supplier is unable to keep all available stock, requiring replacement, the customer must wait for the new drive to arrive and be replaced before restarting the equipment.

[0003] The drive unit is bolted to the factory's indoor control cabinet. When replacing the drive, the equipment must be powered off first, and sufficient time must be allowed to ensure all capacitors are fully discharged before disassembly. This allows for the removal of the old drive, replacement with the new drive, installation in the designated location, and proper connection of the new drive to the power supply and other relevant components. Furthermore, drive interfaces within the same control cabinet are often only compatible with one type of drive. Replacing with different drive models is cumbersome, often requiring a new drive of the same model from the supplier, necessitating system downtime. This installation method fails to meet the requirements for rapid replacement and needs improvement in terms of both time and startup efficiency. Utility Model Content

[0004] To reduce customer downtime and expedite the replacement of faulty components, this invention provides a tooling for replacing faulty drive components.

[0005] This utility model provides a replacement fixture for a faulty driving device, which adopts the following technical solution:

[0006] A replacement fixture for a faulty drive device includes a drive, characterized in that it further includes a distribution box for mounting the drive and is easy to transport and install; the distribution box is provided with an integrated interface component adapted to various models of the drive to meet different application conditions and detachably connected to an external power supply, as well as a heavy-duty connector for connecting the drive to the main motor of an external system, wherein the integrated interface component and the heavy-duty connector are electrically connected to the drive.

[0007] By adopting the above technical solution, a distribution box is set up, and the driver is installed inside the distribution box. The distribution box has an integrated interface component that can connect to different models of drivers. When replacing the driver, the driver is pre-installed in the distribution box, and then connected to the external system's main motor through the heavy-duty connector on the driver. Compared with replacing the driver directly on the equipment, the above-mentioned distribution box is easy to move, can accommodate multiple models of drivers, and can be directly connected to an external power source via plug-and-play, thereby reducing customer downtime and speeding up the replacement of faulty parts.

[0008] Optionally, the integrated interface assembly includes a driver connector and an external socket for connection to an external power source, the driver connector and the external socket being connected via a first electrical line.

[0009] By adopting the above technical solution, a structural form of the integrated interface component is disclosed. When the customer's power interface type is compatible with the external socket, the driver in the distribution box can be directly connected to the external power supply through the external socket, thereby speeding up the replacement of faulty components.

[0010] Optionally, the integrated interface assembly further includes a junction box for connecting to an external power source, the junction box and the driver connector being connected via a second electrical line.

[0011] By adopting the above technical solution, another alternative structural form of the integrated interface component is disclosed. By setting a junction box outside the distribution box, when the driver is replaced, if the customer's power interface type is compatible with the junction box, the external power supply line can be directly connected to the junction box, thereby speeding up the replacement of faulty parts.

[0012] Optionally, the first electrical circuit and the second electrical circuit are bundled together to form an electrical circuit group for external power supply to connect to the external socket or the junction box.

[0013] By adopting the above technical solution, the first and second electrical circuits are bundled together, making it easier to select the external connector or junction box when replacing the driver, thus speeding up the replacement of faulty parts.

[0014] Optionally, the heavy-duty connector includes a set of low-voltage signal lines for the driver in different application scenarios.

[0015] By adopting the above technical solution, in order to cope with the installation interface under different application methods, the low-voltage signal interface is integrated into the heavy-duty connector, thereby achieving a unified external interface and speeding up the replacement of faulty driver components.

[0016] Optionally, the driver has a power line pre-installed, and the end of the power line is connected to a power plug for easy assembly and wiring with the driver connector.

[0017] By adopting the above technical solution, and by installing a power plug on the power line that facilitates external power connection, the power line can be switched by plugging and unplugging when the driver is replaced, thus speeding up the replacement of faulty driver components.

[0018] Optionally, the distribution box includes a distribution box body and a distribution box door for protecting the internal cavity of the distribution box; the distribution box body is hinged to the distribution box door; and the driver is installed inside the distribution box body.

[0019] By adopting the above technical solution, the distribution box adopts a structure in which the box body and the box door are set separately and connected by hinges, which makes it possible to disassemble and assemble the driver by opening the box door, resulting in high disassembly and assembly efficiency.

[0020] Optionally, the distribution box is provided with heat dissipation holes to facilitate air circulation, and heat dissipation mesh covers are installed on the heat dissipation holes.

[0021] By adopting the above technical solution, the distribution box is equipped with heat dissipation holes that facilitate internal air circulation and a heat dissipation mesh cover, which is beneficial to the heat dissipation of the distribution box cabinet and avoids a series of safety problems caused by excessive temperature inside the cabinet.

[0022] Optionally, the back of the distribution box is provided with hooks to facilitate cable retraction and transport of the distribution box.

[0023] By adopting the above technical solution, the messy cables can be gathered together with hooks, avoiding the situation where the replacement time is long due to the cables being too messy.

[0024] Optionally, the bottom of the distribution box is provided with caster assembly to facilitate the movement of the distribution box.

[0025] By adopting the above technical solution, the caster assembly of the distribution box can move by rolling the casters, saving the time and manpower of handling the box, thereby reducing the customer's downtime and waiting time and speeding up the replacement of faulty parts.

[0026] In summary, this application includes at least one of the following beneficial technical effects:

[0027] 1. Compared with replacing the driver directly on the equipment, using a distribution box can ensure convenient relocation while being compatible with various models of drivers, and can be directly plugged and unplugged to the main motor of the external system, thereby reducing customer downtime and waiting time and speeding up the replacement of faulty parts;

[0028] 2. By bundling the first and second electrical circuits, it is easier to select the connection socket or junction box for the driver when replacing the driver, thus speeding up the replacement of faulty parts.

[0029] 3. By installing a driver connector on the power line to facilitate external power connection, the power line can be switched by plugging and unplugging when the driver is replaced, thus speeding up the replacement of faulty driver components. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of a replacement fixture for a fault-driven device according to an embodiment of the present invention.

[0031] Figure 2 This is a wiring diagram of a replacement fixture for a fault-driven device according to an embodiment of this utility model.

[0032] Figure 3 This is a schematic diagram of the junction box according to an embodiment of the present utility model;

[0033] Figure 4 This is a schematic diagram of the distribution box according to an embodiment of the present utility model.

[0034] The parts referred to by the numbers in the above attached diagrams are as follows: 1. Distribution box; 2. Driver; 3. Integrated interface assembly; 4. Heavy-duty connector; 5. Distribution box body; 6. Distribution box door; 7. Driver connector; 8. External socket; 9. First electrical circuit; 10. Junction box; 11. Second electrical circuit; 12. Junction box; 13. Junction socket; 14. Wiring hole; 15. Electrical circuit group; 16. Low-voltage signal line assembly; 17. Connector; 18. Power line; 19. Power plug; 20. Wiring hole; 21. Ventilation hole; 22. Ventilation mesh cover; 23. Hook; 24. Caster assembly; 25. Fixed caster; 26. Swivel caster. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.

[0036] This application discloses a tooling for replacing faulty drive devices.

[0037] Reference Figure 1 and Figure 2A replacement fixture for a faulty drive device includes a power distribution box 1, a drive 2, an integrated interface component 3, and a heavy-duty connector 4. The drive 2, integrated interface component 3, and heavy-duty connector 4 are all mounted on the power distribution box 1. The drive 2 achieves high-precision operation or controls collaborative work between devices by controlling a servo motor. The integrated interface component 3 connects the drive 2 to an external power supply, and the heavy-duty connector connects to the main motor of the external system. When the drive 2 fails, a new drive 2 is directly installed in the power distribution box 1, connected to the external power supply via the integrated interface component 3, and connected to the main motor of the external system via the heavy-duty connector. In this case, the drive 2 can be directly replaced by moving the power distribution box 1.

[0038] The distribution box 1 includes a distribution box body 5 and a distribution box door 6 for protecting the interior of the distribution box body 5. The distribution box body 5 and the distribution box door 6 are made of metal materials (such as stainless steel or iron plate) and are spliced ​​together, providing a protective function. The distribution box door 6 is connected to the distribution box body 5 by a hinge to form an openable and closable closed structure, protecting the internal components from environmental influences such as dust and moisture. In this embodiment, a carbon steel hinge is selected for the hinge structure. Carbon steel hinges are made of carbon steel material, which has excellent mechanical strength and impact resistance, and can withstand large loads.

[0039] The driver 2 is fixedly installed inside the distribution box 5 by bolts. In order to improve the efficiency of replacing the driver 2, the driver 2 is connected to the external power supply through the integrated interface component 3 on the distribution box 1. The integrated interface component 3 has two connection structure forms.

[0040] Reference Figure 2 Firstly, the integrated interface component 3 includes a driver connector 7 and an external socket 8, which are connected via a first electrical line 9. The driver connector 7 is used to connect with the driver 2. The external socket 8 is used to connect to an external power supply and is installed via a plug-in connection.

[0041] Reference Figure 2 Secondly, the integrated interface component 3 includes a driver connector 7 and a junction box 10, which are connected via a second electrical line 11. The junction box 10 is used for connection to an external power source.

[0042] Reference Figure 1 and Figure 3 To improve replacement speed, the junction box 10 is designed on the bottom of the outer side of the distribution box 1. The junction box 10 consists of a junction box 12 and a terminal block 13. Two wire passage holes 14 are reserved on both sides of the junction box 12. The terminal block 13 is reserved with various specifications and all wires pass through the wire passage holes 14, which is conducive to adapting to wiring of various wire diameters and increasing its application range.

[0043] Reference Figure 2 The choice of which of the two integrated interface components 3 to connect depends on the actual application and the selection of different electrical circuits. If it is a pin-type terminal crimping wiring scheme, the external socket 8 is directly used for the connection scheme; if it is an OT-type terminal crimping wiring scheme, the junction box 10 is selected for the transition wiring scheme.

[0044] In this embodiment, in the above two wiring structure schemes of integrated interface component 3, the first electrical line 9 and the second electrical line 11 are bundled together to form an electrical line group 15. The wiring is arranged in the form of the electrical line group 15 so that the external socket 8 and the junction box 10 are close to each other, so that customers can choose to connect to the external socket 8 or the junction box 10 according to the actual situation.

[0045] Reference Figure 2 The driver 2 is connected to a power line 18, and a power plug 19 is connected to the end of the power line 18 for easy connection to an external power source. When installing the driver 2, the power line 18 of the driver 2 is left with an appropriate length to ensure efficient and convenient power access. In this embodiment, the power plug 19 is a Mannecos power plug. Using a Mannecos power plug for connection is suitable for rapid installation and temporary power supply scenarios, which helps to improve assembly and wiring efficiency.

[0046] The heavy-duty connector 4 includes a low-voltage signal cable assembly 16 and a connector 17 for communication between the driver 2 and other applications. The connector 17 is installed on the output side of the low-voltage signal cable assembly 16. The low-voltage signal cable assembly 16 has a reserved cable length on the driver 2 to accommodate more design schemes and increase assembly convenience.

[0047] In this embodiment, connector 17 is a HARTING heavy-duty connector, enabling plug-in installation and simplifying the assembly process and wiring procedures. HARTING heavy-duty connectors are high-reliability connectors designed specifically for industrial applications, suitable for electrical and signal transmission in harsh environments. Their unique dustproof and waterproof design ensures stable connections and effectively reduces the failure rate.

[0048] Reference Figure 4 Furthermore, the bottom of the distribution box 5 is provided with a wire hole 20, which has various diameter specifications to allow cables of different diameters to pass through.

[0049] Furthermore, the distribution box 5 has ventilation holes 21 to facilitate air circulation, and a heat dissipation mesh cover 22 is installed on the ventilation holes 21. The heat dissipation mesh cover 22 is installed on the upper right side of the distribution box 5 by screws. The heat dissipation mesh cover 22 is made of wire mesh or stainless steel, which has high strength, strong pressure resistance, is suitable for long-term use and is not easily deformed.

[0050] Furthermore, the back of the distribution box 5 is welded with hooks 23 to facilitate cable retraction and transport of the distribution box 1. The cable hooks 23 have an "L" shape. When organizing cables, they can be stored on the hooks 23, which can effectively utilize space and facilitate the movement of the distribution box 1.

[0051] Furthermore, the bottom of the distribution box 5 is equipped with a caster assembly 24 for easy transport of the distribution box 1. The caster assembly 24 includes two fixed casters 25 and two swivel casters 26. The fixed casters 25 have no rotating structure and can only rotate vertically, not horizontally 360 degrees. They are typically used in scenarios requiring linear movement. The swivel casters 26 have built-in ball or roller bearings in their brackets, allowing free horizontal rotation of 360 degrees, suitable for scenarios requiring flexible steering.

[0052] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A replacement fixture for a faulty drive device, comprising a drive (2), characterized in that, It also includes a distribution box (1) for mounting the driver (2) and is easy to transport and install; the distribution box (1) is provided with an integrated interface component (3) that is adapted to various models of the driver (2) to meet different application conditions and is detachably connected to an external power supply, and a heavy-duty connector (4) that connects the driver (2) to the main motor of an external system. The integrated interface component (3) and the heavy-duty connector (4) are electrically connected to the driver (2).

2. The replacement fixture for a fault-driven device according to claim 1, characterized in that, The integrated interface assembly (3) includes a driver connector (7) and an external socket (8) for connection to an external power source, the driver connector (7) and the external socket (8) being connected via a first electrical line (9).

3. The replacement fixture for a fault-driven device according to claim 2, characterized in that, The integrated interface assembly (3) also includes a junction box (10) for connecting to an external power source, the junction box (10) and the driver connector (7) being connected via a second electrical line (11).

4. The replacement fixture for a fault-driven device according to claim 3, characterized in that, The first electrical line (9) and the second electrical line (11) are bundled together to form an electrical line group (15) for external power supply to connect to the external socket (8) or the junction box (10).

5. The replacement fixture for a fault-driven device according to claim 1, characterized in that, The heavy-duty connector (4) includes a set of low-voltage signal lines (16) for the driver (2) in different application scenarios.

6. The replacement fixture for a fault-driven device according to claim 2, characterized in that, The driver (2) has a power line (18) pre-installed, and the end of the power line (18) is connected to a power plug (19) for easy assembly and wiring with the driver connector (7).

7. The replacement fixture for a fault-driven device according to claim 1, characterized in that, The distribution box (1) includes a distribution box body (5) and a distribution box door (6) for protecting the inner cavity of the distribution box body (5); the distribution box body (5) is hinged to the distribution box door (6); the driver (2) is installed inside the distribution box body (5).

8. The replacement fixture for a fault-driven device according to claim 7, characterized in that, The power distribution box (5) has heat dissipation holes (21) to facilitate air circulation, and heat dissipation mesh covers (22) are installed on the heat dissipation holes (21).

9. The replacement fixture for a fault-driven device according to claim 7, characterized in that, The back of the distribution box (5) is provided with hooks (23) to facilitate cable retraction and to facilitate the transport of the distribution box (1).

10. The replacement fixture for a fault-driven device according to claim 7, characterized in that, The bottom of the distribution box (5) is provided with a caster assembly (24) to facilitate the movement of the distribution box (1).

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